anko HLT-700 User manual

ANKO-OME-0005(A/0)
HLT-700
MULTIPURPOSE FILLING
& FORMING MACHINE
OPERATION MANUAL

REF:080722

ANKO-OME-0005(A1)
Table of Contents
PRECAUTION .......................................................................................................1
ACAUTION .........................................................................................................................1
BCheck...............................................................................................................................2
CInstallation.......................................................................................................................2
DPreliminary cleaning........................................................................................................2
1. INTRODUCTION ..............................................................................................3
2. DIMENSIONS...................................................................................................3
3. MACHINE OVERVIEW......................................................................................5
4. SPECIFICATION & FUNCTION .........................................................................6
5. FIGURES AND DIAGRAMS ...............................................................................7
6. ASSEMBLY...................................................................................................14
7. DISASSEMBLY ..............................................................................................20
8. OPERATION PRECAUTIONS ..........................................................................26
9. OPERATION .................................................................................................28
10. MAINTENANCE............................................................................................31
11. DUSTING HOPPER DISASSEMBLY ...............................................................32
12. TROUBLESHOOTING ...................................................................................33
13. CIRCUIT DIAGRAMS....................................................................................42
14.TOOLBOX CONTENTS ..................................................................................54
A. STUFFING INJECTION SYSTEM ............................................................................................56
B. FORMING MOLD SYSTEM: .................................................................................................58
C. GEARBOX &DOUGH EXTRUSION SYSTEM: ...........................................................................60
16.BASIC RECIPE..................................................................... 錯誤! 尚未定義書籤。
1.1 DOUGH...........................................................................................錯誤!尚未定義書籤。
1.2 STUFFING .....................................................................................錯誤!尚未定義書籤。
AStuffing Precautions ......................................................................... 錯誤 ! 尚未定義書籤。

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BSample recipe ................................................................................... 錯誤 ! 尚未定義書籤。
17. HLT SERIES FORMING MOLD CHART.................................... 錯誤! 尚未定義書籤。
18. HLT-700 INVERTER (VFD-B) SETTING STEP ...................... 錯誤! 尚未定義書籤。
Table of Figures
FIGURE 1STUFFING INJECTION SYSTEM ...................................................................................... 7
FIGURE 2ELECTRIC BOX.......................................................................................................... 8
FIGURE 3DOUGH EXTRUSION SYSTEM........................................................................................ 9
FIGURE 4FORMING MOLD SYSTEM ...........................................................................................10
FIGURE 5MINI CONVEYER OF FORMING MOLD ............................................................................12
FIGURE 6ADJUSTMENT FOR UNSUFICIENT TENSION ON BELT.........................................................13
Symbols
Warning or Caution
[ ] Number in brackets refer to specific part number
This company holds the right of this handbook content as
necessary revision, and are subject to revision without notice.
This handbook is copyright regulations.

ANKO-OME-0005(A1)
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PRECAUTION
ACAUTION
1The instructions for use are an integral part of the machine which must
accompany it throughout its working life until it is demolished.
2Always refer to the instructions for the carrying out of all operations.
3Always scrupulously adhere to all the steps described in the
instructions.
4Do not allow the machine to be used by operators who are not familiar
with the contents of the instruction manual.
5Keep the instructions in good, legible condition in a place which is
easily accessible to operators.
6Be sure to hand the manual over to any other users or subsequent
owners of the machine.
7Operations which could be potentially dangerous for machine
operators are marked with the symbol shown in the margin.
8By “OPERATOR” we intend the person or persons responsible for the
machine’s installation, operation, servicing, cleaning and
transportation.
9Before operation, the operator should take off personal ornaments or
cloth that will hinder work like bracelet tie etc.
10 Ensure that the voltage of the electrical socket corresponds to the
voltage required by the machine.
11 The machine must be placed in the work area on a floor with the
capacity to bear its weight.
Our company will have not responsibility for malfunctions, breakages,
accidents etc. caused by failure to read or to follow the instructions
contained in this manual.
Our company will have no responsibility on any damage or accident caused
by modify, change, add extra equipment or adjustor our machine without

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our permit.
BCheck
Check the supplied equipment(s) & the accessories and make sure they are correct
and did not affect in any way by transportation. If there is any incorrect or affect,
please contact with us immediately.
CInstallation
The minimum space required for the machine for production, cleaning and
maintenance purposes is illustrated in the following drawing.
DPreliminary cleaning
The machine requires preliminary cleaning. This particular applies to the parts
which come into contact with the products. ANKO FOOD MACHINE CO., LTD.
carries out reliminary cleanings for these materials after making a test dough.
The worm screw and the inside of the dough sheathing are then greased with
protective oil.

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1. INTRODUCTION
The HLT-700 Multipurpose Filling & Forming Machine is designed to produce
form-molded food products filled with stuffing. The HLT-700 allows
independent control of the stuffing, pastry wrapper, and conveyor belt, which
can produce a greater variety of products. Food products the HLT-700 can
make include dumplings, egg rolls, noodles, samosa, curry puff pastries, and
etc. Various stuffing can be used such as beef, pork, seafood, and vegetable.
The HLT-700 is perfect for food processing factories, central kitchens, and
restaurant chains.
2. DIMENSIONS

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2. Dimensions

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3. MACHINE OVERVIEW
4. SPECIFICATION & FUNCTION
1. STUFFING HOPPER
2. STUFFING MOTOR
3. DOUGH HOPPER
4. FORMING MOLD SET
5. GEAR BOX
6. FINISHED PRODUCT SLIDE
7. CONTROL PANEL
8. MAIN POWER CONTROL PANEL
9. FRAME OF MACHINE
10. FIXABLE WHEELS
11. WHEELS
12. REFLECTION MIRROR
13. STUFFING STOPPER
(IN TOOLING BOX)
14. FAN COVER
15. MAIN POWER LIGHT
16. WATER INDICATOR LIGHT
17. WATER COOLING SYSTEM
2
1
5
14
6
10
11
9
8
4
3
7
12
13
15
16
17

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4. SPECIFICATION & FUNCTION
PRODUCT
Dumpling
Fried
Dumpling
Curry
Puff
Samosa
NOODLE
Egg Roll
Capacity per
Hour
10000pcs
7000pcs
2000pcs
7500pcs
300kg/hr
3200pcs
Product Size
(gram)
13-18
25-35
80-100
15-80
Round shape
Square shape
Hollow shape
35-70
Motor Power
1.5KW, 0.375KW, 0.375KW, 0.1875KW
Electrical
Power
220/380V, 50/60HZ, single/3-phase (note: custom power
supplies are also available.)
Weight
400 kg
Dimensions
1,100(L) x 650(W) x 2,100(H) mm
(Descriptions & Specifications are subject to change without notice)
Machine parts in contact with food materials are constructed from stainless
steel. Machine parts in contact with dough material are coated with Teflon,
making it easy to clean.
The HLT-700 allows continuous variable speed adjustment of several
systems. The maximum speed is limited to 60 Hz. For example, if the speed
is adjusted to 50 Hz, production capacity will decrease by one-sixth (1/6).
A cooling system prevents degradation of dough quality from heat produced
by machine parts.

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5. FIGURES AND DIAGRAMS
Figure 1 Stuffing Injection System
1. MOTOR STAND
9. STUFFING PUMP
2. MOTOR
10. STUFFING PIPE
3. COUPLING FOR STUFFING
PROPELLER
11. FIXTURE FOR STUFFING
SCRAPER
4. STUFFING PROPELLER
12. STUFFING STOPPER
5. STUFFING HOPPER
13. AXIS OF STUFFING PUMP
6. ROTOR COVER PLATE
14. COPPER BUSHING
7. ROTOR
15. BASE PLATE OF STUFFING PUMP
8. BLADE (3)