Anko Hlt-700 User manual

ANKO-OME-0005(A/0)

HLT-700

MULTIPURPOSE FILLING

& FORMING MACHINE

OPERATION MANUAL



REF:080722

ANKO-OME-0005(A1)

Table of Contents

PRECAUTION .......................................................................................................1

ACAUTION .........................................................................................................................1

BCheck...............................................................................................................................2

CInstallation.......................................................................................................................2

DPreliminary cleaning........................................................................................................2

1. INTRODUCTION ..............................................................................................3

2. DIMENSIONS...................................................................................................3

3. MACHINE OVERVIEW......................................................................................5

4. SPECIFICATION & FUNCTION .........................................................................6

5. FIGURES AND DIAGRAMS ...............................................................................7

6. ASSEMBLY...................................................................................................14

7. DISASSEMBLY ..............................................................................................20

8. OPERATION PRECAUTIONS ..........................................................................26

9. OPERATION .................................................................................................28

10. MAINTENANCE............................................................................................31

11. DUSTING HOPPER DISASSEMBLY ...............................................................32

12. TROUBLESHOOTING ...................................................................................33

13. CIRCUIT DIAGRAMS....................................................................................42

14.TOOLBOX CONTENTS ..................................................................................54

A. STUFFING INJECTION SYSTEM ............................................................................................56

B. FORMING MOLD SYSTEM: .................................................................................................58

C. GEARBOX &DOUGH EXTRUSION SYSTEM: ...........................................................................60

16.BASIC RECIPE..................................................................... 錯誤! 尚未定義書籤。

1.1 DOUGH...........................................................................................錯誤!尚未定義書籤。

1.2 STUFFING .....................................................................................錯誤!尚未定義書籤。

AStuffing Precautions .........................................................................

錯誤

尚未定義書籤。

ANKO-OME-0005(A1)

BSample recipe ...................................................................................

錯誤

尚未定義書籤。

17. HLT SERIES FORMING MOLD CHART.................................... 錯誤! 尚未定義書籤。

18. HLT-700 INVERTER (VFD-B) SETTING STEP ...................... 錯誤! 尚未定義書籤。

Table of Figures

FIGURE 1STUFFING INJECTION SYSTEM ...................................................................................... 7

FIGURE 2ELECTRIC BOX.......................................................................................................... 8

FIGURE 3DOUGH EXTRUSION SYSTEM........................................................................................ 9

FIGURE 4FORMING MOLD SYSTEM ...........................................................................................10

FIGURE 5MINI CONVEYER OF FORMING MOLD ............................................................................12

FIGURE 6ADJUSTMENT FOR UNSUFICIENT TENSION ON BELT.........................................................13

Symbols

Warning or Caution

[ ] Number in brackets refer to specific part number

This company holds the right of this handbook content as

necessary revision, and are subject to revision without notice.

This handbook is copyright regulations.

ANKO-OME-0005(A1)

PRECAUTION

ACAUTION

1The instructions for use are an integral part of the machine which must

accompany it throughout its working life until it is demolished.

2Always refer to the instructions for the carrying out of all operations.

3Always scrupulously adhere to all the steps described in the

instructions.

4Do not allow the machine to be used by operators who are not familiar

with the contents of the instruction manual.

5Keep the instructions in good, legible condition in a place which is

easily accessible to operators.

6Be sure to hand the manual over to any other users or subsequent

owners of the machine.

7Operations which could be potentially dangerous for machine

operators are marked with the symbol shown in the margin.

8By “OPERATOR” we intend the person or persons responsible for the

machine’s installation, operation, servicing, cleaning and

transportation.

9Before operation, the operator should take off personal ornaments or

cloth that will hinder work like bracelet tie etc.

10 Ensure that the voltage of the electrical socket corresponds to the

voltage required by the machine.

11 The machine must be placed in the work area on a floor with the

capacity to bear its weight.

Our company will have not responsibility for malfunctions, breakages,

accidents etc. caused by failure to read or to follow the instructions

contained in this manual.

Our company will have no responsibility on any damage or accident caused

by modify, change, add extra equipment or adjustor our machine without

ANKO-OME-0005(A1)

our permit.

BCheck

Check the supplied equipment(s) & the accessories and make sure they are correct

and did not affect in any way by transportation. If there is any incorrect or affect,

please contact with us immediately.

CInstallation

The minimum space required for the machine for production, cleaning and

maintenance purposes is illustrated in the following drawing.

DPreliminary cleaning

The machine requires preliminary cleaning. This particular applies to the parts

which come into contact with the products. ANKO FOOD MACHINE CO., LTD.

carries out reliminary cleanings for these materials after making a test dough.

The worm screw and the inside of the dough sheathing are then greased with

protective oil.

ANKO-OME-0005(A1)

1. INTRODUCTION

The HLT-700 Multipurpose Filling & Forming Machine is designed to produce

form-molded food products filled with stuffing. The HLT-700 allows

independent control of the stuffing, pastry wrapper, and conveyor belt, which

can produce a greater variety of products. Food products the HLT-700 can

make include dumplings, egg rolls, noodles, samosa, curry puff pastries, and

etc. Various stuffing can be used such as beef, pork, seafood, and vegetable.

The HLT-700 is perfect for food processing factories, central kitchens, and

restaurant chains.

2. DIMENSIONS

ANKO-OME-0005(A1)

2. Dimensions

ANKO-OME-0005(A1)

3. MACHINE OVERVIEW

4. SPECIFICATION & FUNCTION

1. STUFFING HOPPER

2. STUFFING MOTOR

3. DOUGH HOPPER

4. FORMING MOLD SET

5. GEAR BOX

6. FINISHED PRODUCT SLIDE

7. CONTROL PANEL

8. MAIN POWER CONTROL PANEL

9. FRAME OF MACHINE

10. FIXABLE WHEELS

11. WHEELS

12. REFLECTION MIRROR

13. STUFFING STOPPER

(IN TOOLING BOX)

14. FAN COVER

15. MAIN POWER LIGHT

16. WATER INDICATOR LIGHT

17. WATER COOLING SYSTEM

ANKO-OME-0005(A1)

4. SPECIFICATION & FUNCTION

PRODUCT

Dumpling

Fried

Dumpling

Curry

Puff

Samosa

NOODLE

Egg Roll

Capacity per

Hour

10000pcs

7000pcs

2000pcs

7500pcs

300kg/hr

3200pcs

Product Size

(gram)

13-18

25-35

80-100

15-80

Round shape

Square shape

Hollow shape

35-70

Motor Power

1.5KW, 0.375KW, 0.375KW, 0.1875KW

Electrical

Power

220/380V, 50/60HZ, single/3-phase (note: custom power

supplies are also available.)

Weight

400 kg

Dimensions

1,100(L) x 650(W) x 2,100(H) mm

(Descriptions & Specifications are subject to change without notice)

Machine parts in contact with food materials are constructed from stainless

steel. Machine parts in contact with dough material are coated with Teflon,

making it easy to clean.

The HLT-700 allows continuous variable speed adjustment of several

systems. The maximum speed is limited to 60 Hz. For example, if the speed

is adjusted to 50 Hz, production capacity will decrease by one-sixth (1/6).

A cooling system prevents degradation of dough quality from heat produced

by machine parts.

ANKO-OME-0005(A1)

5. FIGURES AND DIAGRAMS

Figure 1 Stuffing Injection System

1. MOTOR STAND

9. STUFFING PUMP

2. MOTOR

10. STUFFING PIPE

3. COUPLING FOR STUFFING

PROPELLER

11. FIXTURE FOR STUFFING

SCRAPER

4. STUFFING PROPELLER

12. STUFFING STOPPER

5. STUFFING HOPPER

13. AXIS OF STUFFING PUMP

6. ROTOR COVER PLATE

14. COPPER BUSHING

7. ROTOR

15. BASE PLATE OF STUFFING PUMP

8. BLADE (3)

ANKO-OME-0005(A1)

Figure 2 Electric Box

1. Non-Fuse Breaker (NFB)

2. Inverter

3. Relay 250V/3A

4. Electric magnetic switch

5. Temperature setter

6. Transformer 1.5A

7. Overload relay

8. Extending cable of inverter

※If machine uses 220V, use 250MA Transformer

ANKO-OME-0005(A1)

Figure 3 Dough Extrusion System

1. DOUGH FEED CHAMBER

2. DOUGH HOPPER

3. DOUGH PROPELLER

4. AUXILIARY PROPELLER

5. LID FOR AUXILIARY PROPELLER

6. DOUGH SHEATH

7. PROPELLER SUPPORT

8. PROPELLER SUPPORT NUT

9. DOUGH EXTRUSION NOZZLE

10. ADJUSTMENT NUT FOR DOUGH THICKNESS

ANKO-OME-0005(A1)

Figure 4 Forming Mold System

DESCRIPTION

ITEM NO.

DESCRIPTION

ITEM NO.

4-1

SIDE PLATE OF

FORMING MOLD

SET

AP-HT3FFG7001

4-6

ROLLER SCRAPER

AP-HT3RSP7008

4-2

FLOUR DUSTING

HOPPER

AP-HT3FHC7003

4-7

PIVOT FOR FORMING

MOLD SET

AP-HT3FMP7001

4-3

HEIGHT

ADJUSTMENT NUT

FOR FORMING

MOLD

AP-HT3FSS7001

4-8

ROLLER

AP-HT3FRL7008

4-4

SIDE COVER

AP-HT3FSC7002

4-9

FORMING MOLD

AP-HT3FFHD4-1

4-5

FORMING MOLD

SCRAPER

AP-HT3FUC7005

4-10

SUPPORTING SHAFT

OF FORMING MOLD

AP-HT3FMS7001

ANKO-OME-0005(A1)

Figure 5 Mini Conveyer of Forming Mold

DESCRIPTION

ITEM NO.

DESCRIPTION

ITEM NO.

5-1

FRONT AXIS

AP-HT6CVF7005

5-7

MAIN TRANSMITTING

SHAFT

AP-HT6CVM7001

5-2

LEFT PLATE

AP-HT6CVL7001

5-8

BEARING BASE

AP-HT6CVB7001

5-3

RIGHT PLATE

AP-HT6CVR7001

5-9

BEARING 6002 DDU

P-BR6002D

5-4

FRONT

SUPPORTING

SHAFT

AP-HT6CVG7001

5-10

CHAIN WHEEL

AP-HT6CVT7001

5-5

SUPPORTING

SHAFT

AP-HT6CVH7001

5-11

TENSION ADJUSTOR

P-SNHM6

5-6

BELT

P-PUE55X465

ANKO-OME-0005(A1)

Figure 6 Adjustment for Unsuficient Tension on Belt

1.First adjust the tension adjusting screw at A, move the main transmitting

shaft forward to increase belt tension. Loosen “A”if reaching its limit. Adjust

the support of B press down to tighten and fix belt and fix belt, then readjust

“A”.

2.If it is still unable to drive, please adjust the gap between front axis of belt and

roller scraper. When gap is too small, belt will be stuck by roller scraper. Turn

the support at D or back the front axis at C to enlarge the gap.

3.If 1 and 2 are in good condition, it may be dough dreg stuck at C, please clean

with air compressor to blow it away.

ANKO-OME-0005(A1)

6. ASSEMBLY

1Place base plate (Fig1-15) to the bottom of

stuffing pump and fix it with 4 pcs of wing

nuts.

2Set and fix the stuffing pump on the

machine. (Pull up 2 handles at the both

sides to fix.)

3Set the copper bushing horizontally into

stuffing pump. The copper bushing

should be able to turn and slide inside. If

it does not, set it again.

4Set the axis of stuffing pump evenly on the

copper bushing and be sure its protrusion

is facing down. The axis should be able to

turn and slide inside.

ANKO-OME-0005(A1)

5Set the 凹rotor blade.

6Set the rotor blade.

7Set the rotor blade. Turn the

rotor to insure the blades turn and

slide properly.

8Place the setted rotor on the axis of

stuffing pump. The rotor should be

turn and slide properly inside.

8-a. Correct installation.

8-b. Incorrect installation.

ANKO-OME-0005(A1)

9Place rotor cover plate (Fig. 1-6) evenly.

The plate is facing up and aiming at the

protrusion of stuffing pump.

10 Place stuffing hopper (Fig.1-5). Turn it

counter-clockwisely and use a 115-130

hook wrench to tighten it.

11 Push the coupling (Fig. 1-3) up. Place

into the stuffing propeller then push

down the coupling to couple it. Be

sure to insert the transmitting key into

the indentation of coupling. Install the

stuffing stopper and tighten it..

12 Insert auxiliary propeller (Fig. 3-4) into

dough hopper (Fig. 3-2) and cover with

the lid (Fig. 3-5).

Stuffing stopper

ANKO-OME-0005(A1)

13 Insert stuffing pipe (Fig. 1-10) and turn it

counter clockwisely, then pull it slightly to

insurethat it’s stable and can’t be pulled

out.

14 Insert dough propeller (Fig. 3-3).

15 Sleeve with dough sheath (Fig. 3-6) and be sure water outlet is

facing up and inlet is facing left.. Then turn the dough sheath to

the left slightly and use “T” wrench to fix 3 acorn nuts.

16 Insert silicon pipes on water outlet and

inlet.

This manual suits for next models

Table of contents

anko HLT-700 User manual