Aries GRAVELY 827016 User manual

Owner/Operator & Parts Manual
Model
827016
827017
Sport Zoom and
Rear Engine Rider Bagger
02770700A 5/06
Printed in USA

2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
THE MANUAL
Before operation of unit, carefully and completely read
this Manual and the unit’s Owner/Operator Manual. The
contents will provide you with an understanding of safety
instructions and controls during normal operation and
maintenance.
All reference to left, right, front, or rear are given from
operator sitting in operation position and facing the
direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacement parts or
making service inquiries, know the
Model and Serial numbers of your
unit.
Numbers are located on the product
registration form in the unit literature
package. They are printed on a serial
number label, located on the frame of
your unit.
• Record Unit Model and Serial numbers here.
PRODUCT REGISTRATION
The Ariens/Gravely dealer must register the product at
the time of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product
registration card to Ariens/Gravely or go to
www.ariens.com or www.gravely.com.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens/Gravely replacement parts. The
replacement of any part on this vehicle with anything
other than an Ariens/Gravely authorized replacement
part may adversely affect the performance, durability, or
safety of this unit and may void the warranty.
Ariens/Gravely disclaims liability for any claims or
damages, whether warranty, property damage, personal
injury or death arising out of the use of unauthorized
replacement parts.
DISCLAIMER
Ariens/Gravely reserves the right to discontinue, make
changes to, and add improvements upon its products at
any time without public notice or obligation. The
descriptions and specifications contained in this manual
were in effect at printing. Equipment described within this
manual may be optional. Some illustrations may not be
applicable to your unit.
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
1. Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Ariens/Gravely Dealer for assistance. Make
sure all assembly has been properly completed and
safety interlock system works properly.
TABLE OF CONTENTS
INTRODUCTION
Transfer
model & serial
number label
from product
registration
here.
Serial
Number
Label
Figure 1 OAE0006
© Copyright 2006 Ariens Company

3
NOTE: To locate your nearest Ariens Dealer, go to
www.ariens.com on the internet. To locate your nearest
Gravely Dealer, go to www.gravely.com.
2. Understand all Safety Precautions provided in the
manuals.
3. Review control functions and operation of the unit.
Do not operate unit unless all controls function as
described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Fill out Original Purchaser Registration Card and
return the card to Ariens/Gravely.
SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They mean:
Attention!
Personal Safety Is Involved!
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
Read and understand all safety messages.
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals.
Refer to figure 2 for Safety Decal locations.
1. Caution!
WARNING: Improper assembly or
adjustments can cause serious injury.
SAFETY
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT
in death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used
to alert against unsafe practices.
• Maximum Tongue weight: 30 lbs.
• Maximum Trailer weight: 100 lbs.
• Do not use with bagger attached.
• Do not use on steep hills or slopes.
• Do not park on hills when trailer is
attached.
• Do not use with any ground engaging
equipment.
Do not tip unit on end.
• Stop engine andwait for all
moving parts to stop before
opening cover.
•Avoid tip over and loss of
control:
DO NOToverload bagger.
Useextreme caution on
slopes.
DO NOT make abrupt
turns or speed changes.
•Weight kit is required when
specified.
• Beaware of new turning
radius.
• Arrêter le moteur et attendre l’arrêt
complet de toutes les pièces en
mouvementavant d’ouvrir le
couvercle.
• Éviter le basculement et la perte de
contrôle de la machine :
NE PAS surcharger l’ensacheuse.
Faire preuve d’extrême pr udence
sur les pentes.
NEPASeffectuerdesviragesserrés
et des changements de vitesses
soudains.
•Lekit de massesestrequislorsque
cela est spécifié.
•Faire attention au nouveau rayon
de braquage.
• Apagar el motor y esperar a que
todas las piezas móviles se
detenganantesdeabrir lacubierta.
• Evitar el vuelco y la pérdida de
control:
NO sobrecargar la embolsadora.
Tener cuidado en las pendientes.
NO realizar giros o cambios de
velocidad bruscos.
• El juego de contrapesos es
necesario cuando se especifique.
•Tener cuidado con el nuevo radio
de giro.
05359700
W ARN I N G / A V E R T I SSE M E N T / AD V E R T E NC I A
OAE0035
Figure 2
1
2
3

4
2. Warning!
3. Caution!
SAFETY RULES
If unit is to be used by someone other than original
purchaser; loaned, rented or sold, ALWAYS provide this
manual and any needed safety training before operation.
Only the user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people or property.
Read, understand, and follow all safety practices in
Owner/Operator Manual before assembling, using or
working on this mower.
ALWAYS remove key from ignition and wire from spark
plug before assembly, or working on this unit.
Inspect unit before each use for: missing or damaged
decals and shields, correctly operating safety interlock
system, and deterioration of grass catchers. Replace or
repair as needed.
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
crossing or operating along streets or curbs.
Keep children, people, and pets away. Be alert and shut
off unit if anyone enters work area. Keep children under
watchful care of a responsible adult.
NEVER allow children to operate or play on or near unit.
Keep area of operation clear of all toys, and debris.
Thrown objects can cause injury.
Stay alert for hidden hazards, holes, and ruts.
Avoid uneven or rough terrain. DO NOT operate near
drop-offs, ditches, or embankments. Unit can suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
Dust, fog, etc. can reduce vision and cause an accident.
Operate unit only when there is good visibility and light.
Data indicates that operators, age 60 and above, are
involved in a larger percentage of riding mower related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect
themselves and others from serious injury.
Only trained adults may operate unit. Training includes
being familiar with controls and actual operation.
NEVER operate unit after or during the use of
medication, drugs or alcohol.
NEVER allow anyone to operate this unit when their
alertness or coordination is impaired.
Wear adequate safety gear, sturdy shoes, and protective
gloves.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
Protect eyes, face and head from objects that may be
thrown from unit. Wear appropriate hearing protection.
Always wear safety goggles or safety glasses with side
shields when operating mower.
Avoid sharp edges. Sharp edges can cut. Moving parts
can cut off fingers or a hand.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
ALWAYS keep hands away from all pinch points.
Start and operate unit only when seated in operator’s
position. Before starting engine: disengage PTO, place
direction control pedal in neutral, lower attachment and
set parking brake.
Start and operate unit only when seated in operator’s
position. Steering control levers must be in neutral, PTO
disengaged and parking brake set when starting engine.
ALWAYS keep body and hands away from pin holes or
nozzles which eject hydraulic fluid under pressure.
DO NOT touch unit parts which might be hot from
operation. Allow parts to cool before attempting to
maintain, adjust or service.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
NEVER direct discharge towards persons or property.
Thrown objects may ricochet back towards operator.
ALWAYS stand clear of the discharge area.
ALWAYS disengage attachment, stop unit and engine,
remove key, engage parking brake, and allow moving
parts to stop before leaving operator’s position.
Use extreme caution on gravel surfaces.
Disengage PTO when attachment is not in use and when
crossing gravel surfaces.
DO NOT operate unit if safety interlock system is
damaged or disabled. Check safety interlock before each
use.
ALWAYS remove key to prevent unauthorized use.
• Stop engine and wait for all moving
parts to stop before opening cover.
• Avoid tip over and loss of control:
DO NOT overload bagger.
Use extreme caution on slopes.
DO NOT make abrupt turns or speed
changes.
• Weight kit is required when specified.
• Be aware of new turning radius.
Stop engine before removing tube, boot, or placing hand
inside.
OL1901
OL1902

5
DO NOT operate at too fast a rate. Slow down before
turning.
Stop engine before removing grass catcher or unclogging
chute.
DO NOT mow on wet grass. Reduced traction could
cause sliding.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
ALWAYS keep protective structures, guards and panels
in good repair, in place and securely fastened.
Do not operate without either entire grass catcher or the
discharge guard in place.
DO NOT operate in reverse unless absolutely necessary.
ALWAYS look down and behind before and while
backing; especially for children.
Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability when
using attachments.
NEVER carry passengers–especially children–even with
blades off.
Use extra care when approaching blind corners or
objects that may obscure vision of hidden obstacles and
children.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
Mow up and down slopes, not across them.
Use slow speed on any slope. Tires may lose traction on
slopes even though the brakes are functioning properly.
Keep all movements on the slope slow and gradual. DO
NOT make sudden changes in speed or direction.
Use extra care while operating machines with grass
catcher or other attachments. They can affect stability of
the machine.
Avoid starting, stopping, or turning on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT operate on slopes over 10°.
DO NOT park on slopes unless necessary. If unit is
parked on a slope, ALWAYS chock or block wheels and
set parking brake.
DO NOT disengage or bypass transmission and coast
downhill.
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer’s recommendations for weight
limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading unit onto trailer
or truck.
Secure unit chassis to transport vehicle. NEVER secure
from rods or linkages that could be damaged.
DO NOT transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel
when transporting unit.
Keep unit free of grass clippings, leaves, and other
debris. Clean up oil or fuel spills.
This product is equipped with an internal combustion
type engine. DO NOT use unit on or near any
unimproved, forest-covered or brush covered land unless
exhaust system is equipped with a spark arrester
meeting applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in effective
working order by operator.
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
NO smoking, NO sparks, NO flames. ALWAYS allow
engine to cool before servicing.
NEVER fill fuel tank when engine is running or hot from
operation.
NEVER fill or drain fuel tank indoors.
NEVER overfill fuel tank.
Replace fuel cap securely and clean up spilled fuel.
NEVER fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Avoid Electric Shock. Objects contacting both battery
terminals at the same time may result in injury and unit
damage. DO NOT reverse battery connections.
Explosive Gases from battery can cause death or serious
injury. Poisonous battery fluid contains sulfuric acid and
its contact with skin, eyes or clothing can cause severe
chemical burns.
NO flames, NO sparks, NO smoking near battery.
ALWAYS wear safety glasses and protective gear near
battery. Use insulated tools.
DO NOT TIP battery beyond a 45° angle in any direction.
ALWAYS keep batteries out of reach of children.

6
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm.
Wash hands after handling.
Reverse connections may result in sparks which can
cause serious injury. Always connect positive (+) lead of
charger to positive (+) terminal, and negative (-) lead to
negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and
positive (+) cable SECOND. ALWAYS connect positive
(+) cable FIRST, and negative (-) cable SECOND.
A frozen battery can explode and result in death or
serious injury. DO NOT charge or jump start a battery
containing frozen fluid. Thaw the battery before putting
on a charger or jump starting.
ALWAYS keep protective structures, guards, and panels
in good repair, in place and securely fastened. NEVER
modify or remove safety devices.
DO NOT change engine governor settings or over-speed
engine.
Fumes from engine exhaust can cause injury or death.
DO NOT run engine in an enclosed area. Always provide
good ventilation.
ALWAYS maintain unit in safe operating condition.
Damaged or worn out muffler can cause fire or explosion.
Stop and inspect equipment if you strike an object or if
there is an unusual vibration. Repair, if necessary, before
restarting. Never make adjustments or repairs with the
engine running.
Mower blades are sharp and can cut you. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them. NEVER weld or straighten mower blades.
Rotation of one blade may cause rotation of the other
blades.
Check brake operation frequently. Adjust and service as
required.
Keep all hardware properly tightened.
Stored energy in springs can cause injury.
Maintain or replace safety and instruction labels, as
necessary.
Never store the machine or fuel container inside a
building where there is an open flame, such as a water
heater.
Shut off fuel (if provided) and allow engine to cool
completely before storing in closed area or covering unit.
Clean grass and debris from unit, especially from around
muffler and engine, to help prevent fires.
For extended storage, clean unit thoroughly. See Engine
Manual for proper storage.
Use only attachments or accessories designed for your
unit.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.

7
TOOLS REQUIRED
UNPACKING UNIT
IMPORTANT: Remove contents from carton carefully.
Place cover assembly on a flat piece of cardboard to
avoid scratching it.
Package Contents:
Check the contents of your kit for the parts listed shown
in figure 3.
ASSEMBLY
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
• 9/16", 7/16", and 1/2"
Wrenches • Utility Knife
• Standard Screwdriver • Wire Cutter
Item Description Qty Ariens P/N
1 Cover Assembly 1 NA
2 Grass Bagger Basket 2 02724400
3 Upper Bagger Boot 1 03599600
4 Tube 1 03026800
5 Boot Assembly
28 / 32-Inch Boot Assembly 1 62728100*
40-Inch Boot Assembly 1 53602100**
6 Roll Pin 1 09075300
7 Cotter Pin 1 06713100
8 Roller 1 09078100
9 Screw 1 07412000
10 Bracket 1 02776951
11 Tube 1 02701251
12 Hose Clamp 1 02770200
13 5/16" x 3/4" Hex Bolt 4 05970500*
14 5/16" Center Locknut 4 06537000*
15 Vane 4 01609200*
16 Vane 4 05350460**
17 5/16" Center Locknut 8 06537000**
18 5/16" x 3/4" Hex Bolt 8 05970500**
19 Bagger Mount Bracket 1 52710700
20 5/16" Wing Nut 2 06537100
21 5/16" Top Lock Flange Nut 4 06543100
22 5/16" x 1-1/2" Hex Bolt 4 05952400
23 3/8" x 1" Hex Bolt 4 05948700
24 3/8" x 7/8" Flat Steel Washer 4 06435700
25 3/8" Top Lock Flange Nut 4 06542000
26 3/8"-16 x 3/4" Round Head
Square Neck Bolt 2 06223900*
27 3/8"-16 Flange Nut 2 06534900*
28 Service Bar Brace 2 02722700**
29 28-In. Bagger Tube Support 1 02782351*
* Model 827017 - for 28- and 32-inch mower decks
** Model 827016 - for 40-inch mower decks OAE0050
Figure 3
1
2
4
3
12
5*
(28 / 32-Inch Boot
Assembly)
16**
20
21
22
23 25
24
11
19 17**
18**
5**
(40-Inch Boot Assembly)
67
8
9
10
28
26 27
29
13
*
14
*
15*

8
INSTALL BAGGER MOUNT BRACKET AND
TUBE
Remove Counterweight on Sport Zoom Models
(Figure 4)
1. Remove mounting hardware and counterweight.
NOTE: Keep mounting hardware and counterweight for
re-installation when the bagger kit is removed.
Remove Tube on Rear Engine Rider Models (28-
and 32-inch Decks Only) (Figure 5)
1. Remove mounting hardware and tube. Keep
service bar braces for installing bagger tube.
NOTE: Keep the mounting hardware and tube for
re-installation when the bagger kit is removed.
Install 28-Inch Tube Support (28-Inch Decks
Only)
1. Install 28-inch bagger tube support (item 29) on
unit frame with two 3/8" x 3/4" round head square
neck bolts (item 26) and two 3/8" flange nuts
(item 27) as shown in Figure 6.
CAUTION: The counterweight weighs 56 lbs
(25 kg). Support counterweight prior to
removing the original mounting hardware.
Ariens recommends that two people remove
and install the counterweight.
Figure 4
Original Mounting Hardware
Counterweight
OAE0008
Figure 5
Item Description Item Description
26 3/8"-16 x 3/4" Round
Head Square Neck
Bolt
29 28-In. Bagger Tube
Support
27 3/8"-16 Flange Nut
Figure 6
Tube
Mounting
Hardware
OAE0040
Service Bar
Braces
26 & 27 29
OAE0085

9
Install Bagger Mount Bracket (Figure 7)
1. Install bagger mount bracket (item 19) on unit with
four 3/8" x 1" hex bolts (item 23), four 3/8" x 7/8" flat
steel washers (item 24), and four 3/8" top lock
flange nuts (item 25).
Install Roller on Bracket for Sport Zoom Models
(Figure 8)
1. Install roller (item 8) on bracket (item 10) with roll
pin (item 6), cotter pin (item 7), and screw (item 9).
Install Tube on Sport Zoom Models (Figure 9)
1. Install tube (item 11) and bracket (item 10) on
bagger mount bracket (item 19) with four 5/16" x
1-1/2" hex bolts (item 22) and 5/16" top lock flange
nuts (item 21).
Item Description Item Description
19 Bagger Mount Bracket 24 3/8" x 7/8" Flat Steel
Washer
23 3/8" x 1" Hex Bolt 25 3/8" Top Lock Flange
Nut
Figure 7
OAE0009
23
,
24, 25
19 Item Description Item Description
6Roll Pin 9Screw
7Cotter Pin 10 Bracket
8Roller Figure 8
Item Description Item Description
10 Bracket 21 5/16" Top Lock Flange
Nut
11 Tube
19 Bagger Mount Bracket 22 5/16" x 1-1/2" Hex Bolt
Figure 9
OAE0009
8
10
679
11
OAE0040
21, 22 10
19
21, 22

10
Install Tube on Rear Engine Rider Models
(Figure 10)
Install tube (item 11) on bagger mount bracket (item 19)
with service bar braces, four
5/16" x 1-1/2" hex bolts
(item 22)
and 5/16" top lock flange nuts (item 21) .
NOTE: For 40-inch decks, use the service bar braces
(item 28)
provided in the kit. For 28- and 32-inch decks, use
the service bar braces that came with your unit.
REMOVE EXHAUST DEFLECTOR
(FIGURE 11)
Remove exhaust deflector from the muffler so exhaust
gasses vent away from plastic grass bagger baskets.
INSTALL BOOT ASSEMBLY
Install 28 / 32-Inch Boot Assembly for 28-Inch or
32-Inch Mower Decks (Figure 12)
1. Remove discharge chute cover.
2. Remove wing knob from mower deck.
3. Lift up mulch cover and install the two tabs on the
boot assembly (item 5) into the two slots of the
mulch cover.
4. Secure boot assembly (item 5) to mower deck with
wing knob.
Item Description Item Description
11 Tube 21 5/16"Top Lock Flange
Nut
19 Bagger Mount Bracket 22 5/16" x 1-1/2" Hex Bolt
Figure 10
Figure 11
11
OAE0042
21, 22 19
21, 22
Service Bar
Braces
Mounting Hardware
Exhaust
Deflector
Item Description
528 / 32-Inch Boot Assembly
Figure 12
OAE1000
5
Slots Tabs
Mulch
Cover
Wing Knob