Atra Ace WOJ-3200 User manual
PORTABLE MAGNETIC DRILLING MACHINE
Read this manual carefully before operating your Nitto Kohki
Portable Magnetic Drilling Machine. Keep this manual with
your machine. All users of the Nitto Kohki Portable Magnetic
Drilling Machine must read this manual.
ATRA ACE Model WOJ-3200
Professional Tool For One-Touch Type Annular Cutter Only
(Side-Lock Type Annular Cutter cannot be used.)
Specications
Model WOJ-3200
Power Supply (Single Phase) 220-240 V ～50/60 Hz
Drill Motor
Rated Power Consumption 950 W
Rated Current 4.3 A
No-load Speed 870 min-1
Load Speed 550 min-1
Magnet Power Consumption 70 W
Hole Capacity
JETBROACH One-touch Type
Hole diameter MAX. φ32 mm
Plate thickness MAX. 50 mm
Twist Drill MAX. 13 mm
Magnet Holding Power 9000 N
Magnet Size 99 mm × 177 mm
Weight 13 kg
Short - Circuit Current Rating 5kA
T h e specicationsandcongurationscontainedinthisdocumentaresubjectto
change without prior notice due to improvements we are making day in, day out.
Manufactured by :
NITTO KOHKI Co., Ltd.
2-9-4, Nakaikegami, Ohta-ku,
Tokyo, 146-8555, Japan
TEL : (81)-3-3755-1111
FAX : (81)-3-3753-8791
E-mail:[email protected]
URL :www.nitto-kohki.co.jp
Keep the manual handy – so you can use it whenever necessary.
Original Instructions
WOJ-3200.indd 1 10.11.12 11:10:23 PM
1
The following Safety notations are used throughout the manual to highlight safety precautions for the user and for
the machine.
DANGER: Indicates an imminently hazardous situation which, if not avoided by following the
instructionsgiven,willresultindeathorseriousinjury.
WARNING: Indicates a potentially hazardous situation which, if not avoided by following the
instructionsgiven,couldresultindeathorseriousinjury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided by following the
instructionsgiven,couldresultininjuryormaterialdamage.
Caution: Important precautions for machine or tool setup, operation and maintenance.
GENERAL SAFETY RULES
WARNING
TO OPERATORS
Always Wear Proper Clothing
● Do not wear loose clothing. Loose clothing can
become caught in the drilling machine. This could
causesevereinjuries.Becarefulthatlooseclothing
does not come into contact with the machine.
● Wear non-skid footwear. If you lose your footing,
you could contact moving portions of the machine.
Thiscouldcausesevereinjuries.Alwayswearnon-
skid footwear and remain balanced when using the
drilling machine.
● Be careful of long hair. Wear a hat or a hair net to
contain long hair. Long hair can become caught in
thedrillingmachine.Thiswillcausesevereinjuries.
Be careful that long hair does not come into contact
with the drilling machine.
Always Wear Suitable Eye Protection
● Always wear suitable eye protection. The operation
of your drilling machine will cause flying chips and
particles.Thesewillcausesevereeyeinjuries.You
must always wear suitable eye protection.
●Not all glasses are suitable eye protection. Wear
only suitable eye protection that comply with ANSI
standards. Not all of the lenses are shock resistant.
Ordinary glasses will not provide sufficient eye
protection.
Always Wear Suitable Hearing Protection
● Always wear suitable hearing protection. The
operation of your drilling machine will cause big sound
occurs.Thesewillcauseseverehearinglossinjuries.
Youmustalwayswearsuitablehearingprotection
Always Wear respiratory protective equipment (PPE)
● Always Wear respiratory protective equipment
(PPE) when working in an environment where dust
particles are generated in operation.
Maintain Good Posture
● Always wear non-skid footwear and maintain good
posture. Do not use the drilling machine when you
are tired. Fatigue or loss of balance could cause
you to lose control of the machine. This could cause
severeinjuries.Alwaysstaybalanced.Alwayskeep
good posture. Stop using the machine if you are
tired.
Never Touch the Cutting Tip
● Never touch the moving or cutting tip. Contact with
themovingtipwillcausesevereinjuries.Always
keep all parts of your body away from the cutting tip.
Always keep your hand and clothing away from the
cutting tip.
Thank you very much for your
purchase of Nitto Kohki product.
Before using your machine, please
read this manual carefully so that you
may use it properly to get the most
out of it.
Please keep the manual handy - so
you can use it whenever necessary.
CONTENTS page
GENERALSAFETYRULES ………………………………… 2
POWERTOOLSAFETY ……………………………………… 3
ABOUTYOURNITTOPORTABLEMAGNETIC
DRILLING MACINE ………………………………………… 4
1. APPLICATION …………………………………………… 7
2. RECEIVING INSPECTION ……………………………… 7
3. PART NAMES …………………………………………… 7
4. FUNCTIONS OF ELECTRONIC CONTROL ………… 8
5. MACHINE SETUP ……………………………………… 8
6. MACHINE OPERATION ……………………………… 10
7. HOW TO USE A TWIST DRILL ……………………… 13
8. TROUBLESHOOTING ……………………………… 14
9. MAINTENANCE/SERVICE …………………………… 15
10. OPTIONAL PARTS …………………………………… 16
11. ORDERING PARTS …………………………………… 18
12. EXPLODED DIAGRAM: MACHINE ………………… 19
13. EXPLODED DIAGRAM: DRILL MOTOR …………… 20
PICTOGRAM
Warning: It might be dangerous to operate the power
tool if the instructions supplied are not followed.
Do not allow the main body or the power source to get
wet as it will cause electric shock and leakage.
Usingthistoolimproperlycouldresultinseriousinjury.
Read the instruction manual before using.
Always wear suitable eye protection.
Always wear suitable hearing protection.
Always wear respiratory protective equipment (PPE).
・Sound Pressure Level :Maximum 85dB(A) according
to Clause 1.7.4(f), Annex I,
Machinery Directive.
・Sound Power Level :Maximum 91dB(A)
・OperatingTemperature :5˚C ～40˚C
・OperatingHumidity :Maximum90%at25˚C
・Over-voltage Category :Category Ⅱ according to
IEC664-1
・Pollution Degree :Degree 3 according to IEC664-1
・Wiring Diagram No. :TZW0100
・English :Please ask your dealer or
distributor for instruction manual
in local language(s).
・German :Bitte fragen Sie lhren Händler
nach eine Betriebsanleitung in
Landessprache.
・French :S'il vous plait, veuillez demandez
á votre foumisseur de manuel
instruction en langue locale.
・Spanish :Por favor, cantacte con su
distribuidor para el manual de
instrucciones en español.
・Portuguese :Por favor pessa ao seo agente
ou distribuidor o manual de
instrucces ih linguagen local.
・Italian :Per Manuale lstruzioni in lingua
locale Vi preghiamo di rivolgervi
al rivenditore o distributore.
・Dutch :Vraag uw handelaar
om een nederladstalige
gebruiksaanwijzing.
・Swedish :BeerlokalaÅtreförsäljareeller
distributör om manualer pá
svenska.
・Danish :Venligst henvend Dem til den
danske distributør for instructions
manualer.
・Polish :Proszepytacswojegodealera
lubdystrybutoraoinstrukcje
obslugiwjezykulocalnym.
・中文 :
WOJ-3200.indd 1 10.11.12 11:10:25 PM
2
The following Safety notations are used throughout the manual to highlight safety precautions for the user and for
the machine.
DANGER: Indicates an imminently hazardous situation which, if not avoided by following the
instructionsgiven,willresultindeathorseriousinjury.
WARNING: Indicates a potentially hazardous situation which, if not avoided by following the
instructionsgiven,couldresultindeathorseriousinjury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided by following the
instructionsgiven,couldresultininjuryormaterialdamage.
Caution: Important precautions for machine or tool setup, operation and maintenance.
GENERAL SAFETY RULES
WARNING
TO OPERATORS
Always Wear Proper Clothing
● Do not wear loose clothing. Loose clothing can
become caught in the drilling machine. This could
causesevereinjuries.Becarefulthatlooseclothing
does not come into contact with the machine.
● Wear non-skid footwear. If you lose your footing,
you could contact moving portions of the machine.
Thiscouldcausesevereinjuries.Alwayswearnon-
skid footwear and remain balanced when using the
drilling machine.
● Be careful of long hair. Wear a hat or a hair net to
contain long hair. Long hair can become caught in
thedrillingmachine.Thiswillcausesevereinjuries.
Be careful that long hair does not come into contact
with the drilling machine.
Always Wear Suitable Eye Protection
● Always wear suitable eye protection. The operation
of your drilling machine will cause flying chips and
particles.Thesewillcausesevereeyeinjuries.You
must always wear suitable eye protection.
●Not all glasses are suitable eye protection. Wear
only suitable eye protection that comply with ANSI
standards. Not all of the lenses are shock resistant.
Ordinary glasses will not provide sufficient eye
protection.
Always Wear Suitable Hearing Protection
● Always wear suitable hearing protection. The
operation of your drilling machine will cause big sound
occurs.Thesewillcauseseverehearinglossinjuries.
Youmustalwayswearsuitablehearingprotection
Always Wear respiratory protective equipment (PPE)
● Always Wear respiratory protective equipment
(PPE) when working in an environment where dust
particles are generated in operation.
Maintain Good Posture
● Always wear non-skid footwear and maintain good
posture. Do not use the drilling machine when you
are tired. Fatigue or loss of balance could cause
you to lose control of the machine. This could cause
severeinjuries.Alwaysstaybalanced.Alwayskeep
good posture. Stop using the machine if you are
tired.
Never Touch the Cutting Tip
● Never touch the moving or cutting tip. Contact with
themovingtipwillcausesevereinjuries.Always
keep all parts of your body away from the cutting tip.
Always keep your hand and clothing away from the
cutting tip.
ABOUT THE WORK AREA
Keep Work Area Clean
● Always keep your work area clean. Cluttered work
areas cause accidents. Always keep clear of other
objects.
●Never use the magnetic drilling machine when it is
wet. Always use the drilling machine in a dry area.
Do not use the drilling machine in the rain. If you
use the machine when it is wet you can get electric
shock. If you use the machine in the rain you can
get an electric shock.
●Always use the drilling machine in a well-lighted
area. Do not use the drilling machine in the dark.
●Avoid all flammable materials. Use of the drilling
machinemaycauseasparkthatcouldigniteare
or an explosion. Never use the machine near any
ammablematerial.
●Keep away from children. Always keep the drilling
machine away from children. Do not operate drilling
machine when children are present.
BEFORE OPERATION
Make sure that all parts are free from damage
●Make sure that the drilling machine is in good
operating condition. Operation of a damaged
machinecouldresultinsevereinjuries.Ifthere
is any damage to the machine, do not use the
machine. If there is any damage to the machine,
take it to an authorized Nitto dealer for repair.
●Do not attempt service or repair of the drilling
machine. All service or repair should be done by an
authorized Nitto dealer.
Secure Your Work
●Always secure your work piece. Improperly mounted
work can become loose. This can cause severe
injuries.Alwayssecureallwork.
●Always use a vice or a clamp. Do not attempt to
hold any work piece with your hand. Attempting to
hold a work piece with your hand may cause severe
injuries.Alwaysuseaviceorclamptoholdthework
piece.
●Always secure your drilling machine. Improperly
mounted drilling machine can come loose. This can
causesevereinjuries.Alwayssecurethedrilling
machine.
Avoid Clutter
●Alwaysstayclearofotherobjects.Clutteredwork
areas cause accidents. Always keep a clean work
areaandstayawayfromotherobjects.
Always Remove Spanner Wrenches and
Adjustment Tools
●Alwaysremovespannerwrenchesandadjustment
CONTENTS page
GENERALSAFETYRULES ………………………………… 2
POWERTOOLSAFETY ……………………………………… 3
ABOUTYOURNITTOPORTABLEMAGNETIC
DRILLING MACINE ………………………………………… 4
1. APPLICATION …………………………………………… 7
2. RECEIVING INSPECTION ……………………………… 7
3. PART NAMES …………………………………………… 7
4. FUNCTIONS OF ELECTRONIC CONTROL ………… 8
5. MACHINE SETUP ……………………………………… 8
6. MACHINE OPERATION ……………………………… 10
7. HOW TO USE A TWIST DRILL ……………………… 13
8. TROUBLESHOOTING ……………………………… 14
9. MAINTENANCE/SERVICE …………………………… 15
10. OPTIONAL PARTS …………………………………… 16
11. ORDERING PARTS …………………………………… 18
12. EXPLODED DIAGRAM: MACHINE ………………… 19
13. EXPLODED DIAGRAM: DRILL MOTOR …………… 20
PICTOGRAM
Warning: It might be dangerous to operate the power
tool if the instructions supplied are not followed.
Do not allow the main body or the power source to get
wet as it will cause electric shock and leakage.
Usingthistoolimproperlycouldresultinseriousinjury.
Read the instruction manual before using.
Always wear suitable eye protection.
Always wear suitable hearing protection.
Always wear respiratory protective equipment (PPE).
・Sound Pressure Level :Maximum 85dB(A) according
to Clause 1.7.4(f), Annex I,
Machinery Directive.
・Sound Power Level :Maximum 91dB(A)
・OperatingTemperature :5˚C ～40˚C
・OperatingHumidity :Maximum90%at25˚C
・Over-voltage Category :Category Ⅱ according to
IEC664-1
・Pollution Degree :Degree 3 according to IEC664-1
・Wiring Diagram No. :TZW0100
WOJ-3200.indd 2 10.11.12 11:10:25 PM
3
toolsafteradjustmentshavebeenmadetothe
drillingmachine.Alwaysremovealladjustmenttools
before using the drilling machine.
Always Use a Cutter that is Appropriate for Your
Work
●Always use a Cutter that is appropriate for your
work. Avoid heavy-duty work that is the beyond the
capacity of your drilling machine. If the work exceeds
the capacity of your drilling machine, this can cause
accidentsandsevereinjuries.Alwaysusethe
drilling machine in accordance with its performance
specications.
SAFE HANDLING
●Never leave the magnetic drilling machine
unattended while it is running. When the machine
is unattended, disconnect the power source. Do
not leave the work area until the machine comes to
a complete stop. Operating the machine while it is
unattended can case accidents that may result in
severeinjuries.
HOW TO STORE YOUR MAGNETIC DRILLING
MACHINE
●Always store the machine in a dry area.
●Always keep the machine out of the reach of
children.
HOW TO CARRY YOUR MAGNETIC DRILLING
MACHINE
●Disconnect the power and turn off the machine
whenever you carry the machine.
MAINTENANCE
Do not take apart or modify your magnetic drilling
machine.
●Do not attempt to disassemble or modify your
magnetic drilling machine.
●Do not modify your magnetic drilling machine.
Modifications can cause accident and severe
injuries.
●All service and repairs must be performed by an
authorized Nitto dealer. Any attempt to service or
repair the machine yourself may result in an accident
andsevereinjuries.
Check all Parts for Damage.
●Always inspect the magnetic drilling machine before
use.
●Always check that the pilot pin and cutter are in
good condition. Use of the machine with worn pilot
pins or worn cutter can cause accidents and severe
injuries.
●Inspect all cutter before you put them on the
magnetic drilling machine.
●Do not operate the magnetic drilling machine with a
damaged or worn cutter. Do not operate the machine
with a damaged or worn pilot pin. Do not operate the
machine with any damaged accessory. Operating
the machine with any damaged part or accessory
cancauseaccidentsandsevereinjuries.Ifthereis
any damage to the magnetic drilling machine do not
operate the machine. Take it to an authorized Nitto
Dealer for repair.
●Always have the magnetic drilling machine repaired
at an authorized Nitto dealer. Always take the
magnetic drilling machine to an authorized Nitto
dealer for service, repair and replacement parts. If
you cannot locate an authorized Nitto dealer near
you, please contact your sales representative.
●Always use Nitto genuine parts. The use of improper
or non-Nitto parts can cause accidents and severe
injuries.Neveruseunauthorizedparts.Toobtain
genuine Nitto parts, contact your sales agent.
●Do not remove any nameplate from your magnetic
drilling machine. Do not remove any labels from
your magnetic drilling machine. If any label or
nameplate is damaged contact your sales agent for
a replacement.
POWER TOOL SAFETY
WARNING
●Always make sure that the machine is properly
grounded. If the machine is not properly grounded,
someone can get an electric shock.
●If you have any doubt about the grounding of
the magnetic drilling machine, contact a licensed
electrician.
●Never connect the grounding conductor to a gas
pipe. This will result in an explosion and severe
injuriesordeath.
●Always check the grounding conductor. If you have
any doubts about the grounding conductor contact a
licensed electrician.
●Wiring connections to a grounding rod require the
expertise of a licensed electrician. Do not attempt
the wire connections yourself. Always contact a
licensed electrician.
●Do not abuse the power cord. A damaged power
cord can cause an electrocution. A damaged power
cordcancauseres.Alwaysinspectthecord.Ifthe
cord is damaged, do not use the magnetic drilling
machine.
●Do not carry the machine by the cord. Do not pull
the cord to disconnect it from a socket.
●The cord can become damaged from heat, contact
withsharpobjectsorfrombeingtwisted.Always
inspect the cord. Do not use the machine if the cord
is damaged.
●Always use a ground fault circuit interrupter. The use
of a ground fault circuit interrupter may be required
by government regulations. The failure to use a
ground fault circuit interrupter may result in electric
shock.
●Avoid starting the magnetic drilling machine abruptly
or unintentionally.
●Always make sure that the switch is turned off before
connecting the power source.
●Always disconnect the power source and turn off
the switch before setting up for work operations.
Always disconnect the power and turn off the
switch when inspecting work. Always disconnect
the power and turn off the switch before attempting
any maintenance. Failure to disconnect the power
and turn off the switch during set up, inspection
or maintenance can cause accidents and severe
injuries.
ABOUT YOUR NITTO PORTABLE
MAGNETIC DRILLING MACHINE
DANGER
Do not use your portable drilling machine on the
ceiling.
●Use of the portable drilling machine on the ceiling
is dangerous. The machine could fall. The falling
machinecouldcausesevereinjuriesordeath.(Fig.1)
Fig. 1
WARNING
Do not use the Magnet for more than ve hours.
●Morethanvehoursofuninterruptedoperationmay
cause a fire. Five hours of uninterrupted operation
generates extreme heat in the Magnet. This heat
can cause a fire. Do not touch the Magnet. When
WOJ-3200.indd 3 10.11.12 11:10:29 PM
4
damaged or worn cutter. Do not operate the machine
with a damaged or worn pilot pin. Do not operate the
machine with any damaged accessory. Operating
the machine with any damaged part or accessory
cancauseaccidentsandsevereinjuries.Ifthereis
any damage to the magnetic drilling machine do not
operate the machine. Take it to an authorized Nitto
Dealer for repair.
●Always have the magnetic drilling machine repaired
at an authorized Nitto dealer. Always take the
magnetic drilling machine to an authorized Nitto
dealer for service, repair and replacement parts. If
you cannot locate an authorized Nitto dealer near
you, please contact your sales representative.
●Always use Nitto genuine parts. The use of improper
or non-Nitto parts can cause accidents and severe
injuries.Neveruseunauthorizedparts.Toobtain
genuine Nitto parts, contact your sales agent.
●Do not remove any nameplate from your magnetic
drilling machine. Do not remove any labels from
your magnetic drilling machine. If any label or
nameplate is damaged contact your sales agent for
a replacement.
POWER TOOL SAFETY
WARNING
●Always make sure that the machine is properly
grounded. If the machine is not properly grounded,
someone can get an electric shock.
●If you have any doubt about the grounding of
the magnetic drilling machine, contact a licensed
electrician.
●Never connect the grounding conductor to a gas
pipe. This will result in an explosion and severe
injuriesordeath.
●Always check the grounding conductor. If you have
any doubts about the grounding conductor contact a
licensed electrician.
●Wiring connections to a grounding rod require the
expertise of a licensed electrician. Do not attempt
the wire connections yourself. Always contact a
licensed electrician.
●Do not abuse the power cord. A damaged power
cord can cause an electrocution. A damaged power
cordcancauseres.Alwaysinspectthecord.Ifthe
cord is damaged, do not use the magnetic drilling
machine.
●Do not carry the machine by the cord. Do not pull
the cord to disconnect it from a socket.
●The cord can become damaged from heat, contact
withsharpobjectsorfrombeingtwisted.Always
inspect the cord. Do not use the machine if the cord
is damaged.
●Always use a ground fault circuit interrupter. The use
of a ground fault circuit interrupter may be required
by government regulations. The failure to use a
ground fault circuit interrupter may result in electric
shock.
●Avoid starting the magnetic drilling machine abruptly
or unintentionally.
●Always make sure that the switch is turned off before
connecting the power source.
●Always disconnect the power source and turn off
the switch before setting up for work operations.
Always disconnect the power and turn off the
switch when inspecting work. Always disconnect
the power and turn off the switch before attempting
any maintenance. Failure to disconnect the power
and turn off the switch during set up, inspection
or maintenance can cause accidents and severe
injuries.
ABOUT YOUR NITTO PORTABLE
MAGNETIC DRILLING MACHINE
DANGER
Do not use your portable drilling machine on the
ceiling.
●Use of the portable drilling machine on the ceiling
is dangerous. The machine could fall. The falling
machinecouldcausesevereinjuriesordeath.(Fig.1)
Fig. 1
WARNING
Do not use the Magnet for more than ve hours.
●Morethanvehoursofuninterruptedoperationmay
cause a fire. Five hours of uninterrupted operation
generates extreme heat in the Magnet. This heat
can cause a fire. Do not touch the Magnet. When
the Magnet is hot, touching it will cause a severe
burninjury.NeverusetheMagnetformorethan
vecontinuoushours.Whenyouarenotusingthe
Magnet, turn the switch to the OFF position and pull
the Plug out of the power source.
Do not use the Drill Motor for over 30 minutes.
●Uninterrupted operation of the Drill Motor for over 30
minutesgeneratesheat.Thisheatcancauseare.
Never use the Drill Motor for over 30 minutes. When
you are not using the Drill Motor, turn the switch to
the OFF position and pull the Plug from the power
source.
Use only on magnetic materials.
●Yourportabledrillingmachinecannotbeused
on non-magnetic materials, such as aluminum,
stainless steel, copper or alloys. The Magnet will not
work on non-magnetic materials. Attempting to use
the Magnet on non-magnetic materials could cause
an accident.
Use caution during wall operation.
●When using your portable magnetic drilling machine
on a magnetic wall, always use caution.
●Never stand under the machine.
* Never allow anyone to stand under the machine.
* Never put any part of your body under the
machine.
*Ifthemachinefalls,itcouldresultinsevereinjury
or death.
●Always remove Cutting Oil from the Tank or the Jet
Oilerbeforeusingthemachineonawall.Youmust
manually apply Cutting Oil to the cutting tool.
Always use a work piece that is at least 9 mm (3/8”)
thick.
●The work piece must be at least 9 mm (3/8”) thick. If
a work piece is too thin, the magnetic power of your
machine will decrease. This will cause the machine
to move during operation. This could result in an
accident. (Fig.2)
Not less than 9mm (3/8”)
Fig. 2
Use an iron back-up plate.
●If the work piece is less than 9mm (3/8”) thick, you
must use an iron back-up plate that is more than
10 mm (13/32”) in thickness. The surface area of
the iron back-up plate must he greater than the
WOJ-3200.indd 4 10.11.12 11:10:34 PM
5
surface area of the magnet. An appropriate back-up
plate is necessary to boost the holding power of the
Magnet.(Fig.3)
Use of an inappropriate back-up plate can result in
an accident, If the back-up plate is not thick enough
or big enough, the machine will come loose during
operation. This can result in an accident and severe
injuries.
Less than 9mm (3/8”)
Place 10mm (13/32”) or
more thick piece iron
Fig. 3
Always keep surfaces clean.
●Always keep the Magnet surface clean. Always keep
the work piece surface clean. If there are any foreign
objectsbetweentheMagnetandtheworkpiece
surfaces, this will reduce magnetic power. This could
cause the machine to move during operation. This
can result in an accident. Keep all surfaces clean of
rust, chips or other foreign material.
Do not place the machine over a hole.
●Do not attempt to position the Magnet over a hole.
Attempting to straddle a hole will reduce the power
of the Magnet. This will cause the work piece to
come loose during operation and can cause an
accident.
Always use a Safety strap to secure the machine.
●Ifthemachinefalls,itcancausesevereinjuries.
There is always a possibility that magnetic power
can be lost or reduced because of a power failure.
Magneticpowercanbelostonroughsurfaces.You
must take precautions to prevent the machine from
falling.
●This machine comes with a Safety strap. The Safety
strap is to be used to fasten the machine to the
work piece. If you do not use the Safety strap, it is
possible that the machine may fall. (Fig.4)
●If use of the Safety strap is not possible because
of the size of the work piece, you must use another
method of securing the machine. Use a Supporting
Magnet Assy to prevent the machine from falling.
●The use of a Supporting Magnet Assy is shown
below. (Fig.5)
Supporting Magnet Assy
Fig. 4
Supporting Magnet Assy
Fig. 5
Always set the Magnet in the proper position.
●Always set the Magnet parallel to the longitudinal
direction of the material. Failure to set the Magnet in
the proper position may result in reduced magnetic
power. This can cause the machine to move in
operation. This can cause an accident resulting in
severeinjuries.
●When using on H-section steel, as shown in the
figure below, set the Magnet in a direction parallel
to the longitudinal direction of the material. This will
ensure that the Magnet is in the best position for
magnetic attraction.(Fig.6)
●Poor magnetic power may result in damage to the
cutter or damage to the work piece.
Fig. 6
Be careful about chips.
●Keep your hands away from the cutting area at all
times. During drilling, there will be chips. The chips
are sharp. The chips are rotating with the cutter. Any
contactwiththechipscancausesevereinjuries.
Do not touch the slug.
●Do not touch the slug. The slug is very hot. It will
cause severe burns. Make sure that no one touches
the slug. Make sure that there is no one below the
work area during operation. Hot slugs will fall. Hot
slugscancausesevereburns,othersevereinjuries,
or even death. Always wear protective equipment,
including protective headgear, eye protection,
hearing protection, and gloves. Do not allow any
person without protective equipment to come near
the machine.
Do not use your hands to remove chips.
●Chips have sharp edges. Use a screwdriver to
remove chips. If you use your hands to remove
chips,youcanbeinjured,evenifyouarewearing
gloves. Do not use your hands to remove chips
under any circumstances.
The cutting edge is sharp.
●Always wear gloves when changing the cutter. The
cutting edge is sharp. If you do not wear gloves,
you will be cut. Attempting to change the cutter can
resultinsevereinjuries.
Do not use Cutting Oil for other purposes.
●Cutting Oil should be used only for drilling. Please
refer to Section 5-5 of this manual for further
warnings and instructions about Cutting Oil.
CAUTION
Always use a compatible Pilot Pin.
●The Pilot Pin must be compatible with the cutter. An
improper Pilot Pin may result in an accident. See
Section 5-3 to identify compatible Pilot Pins and
cutters. The proper Pilot Pin to be used will vary,
depending on the type of cutter, the diameter of the
cutter, and the length of the cutter.
Do not use power that is generated by an engine-
driven welder.
●The use of an engine-driven welder as a power
source may cause your magnetic driven machine
to malfunction, Power from an engine-driven welder
can damage the electronic circuits in your portable
drilling machine.
Use a Proper extension cord.
●Do not use an extension cord that is too thin. Do
not use an extension cord that is too long. Do not
use an extension cord that is wound on a drum. Do
not share an extension cord with other motor-driven
tools. These uses can cause voltage to drop and
can reduce the holding power of the magnetic base,
causing the machine to move during operation. This
can decrease performance and may cause damage
to the machine. (Fig.7)
Extension Cord
Max length
Size (nominal cross-section
area of the conductor)
10 m Min 1.25 mm2 or more
20 m Min 2.00 mm2 or more
30 m Min 3.50 mm2 or more
WOJ-3200.indd 5 10.11.12 11:10:48 PM
6
including protective headgear, eye protection,
hearing protection, and gloves. Do not allow any
person without protective equipment to come near
the machine.
Do not use your hands to remove chips.
●Chips have sharp edges. Use a screwdriver to
remove chips. If you use your hands to remove
chips,youcanbeinjured,evenifyouarewearing
gloves. Do not use your hands to remove chips
under any circumstances.
The cutting edge is sharp.
●Always wear gloves when changing the cutter. The
cutting edge is sharp. If you do not wear gloves,
you will be cut. Attempting to change the cutter can
resultinsevereinjuries.
Do not use Cutting Oil for other purposes.
●Cutting Oil should be used only for drilling. Please
refer to Section 5-5 of this manual for further
warnings and instructions about Cutting Oil.
CAUTION
Always use a compatible Pilot Pin.
●The Pilot Pin must be compatible with the cutter. An
improper Pilot Pin may result in an accident. See
Section 5-3 to identify compatible Pilot Pins and
cutters. The proper Pilot Pin to be used will vary,
depending on the type of cutter, the diameter of the
cutter, and the length of the cutter.
Do not use power that is generated by an engine-
driven welder.
●The use of an engine-driven welder as a power
source may cause your magnetic driven machine
to malfunction, Power from an engine-driven welder
can damage the electronic circuits in your portable
drilling machine.
Use a Proper extension cord.
●Do not use an extension cord that is too thin. Do
not use an extension cord that is too long. Do not
use an extension cord that is wound on a drum. Do
not share an extension cord with other motor-driven
tools. These uses can cause voltage to drop and
can reduce the holding power of the magnetic base,
causing the machine to move during operation. This
can decrease performance and may cause damage
to the machine. (Fig.7)
Extension Cord
Max length
Size (nominal cross-section
area of the conductor)
10 m Min 1.25 mm2 or more
20 m Min 2.00 mm2 or more
30 m Min 3.50 mm2 or more
Fig. 7
Don’t use this machine on the steel material being
electrically welded.
●When the electric welder is not properly grounded,
electricity will run through the Atra Ace machine
via its Magnet, causing possible failure or
malfunctioning, which in turn may cause accident.
Don’t force to feed cutter when drilling manually.
●Because the Jetbroach have rather thin cutting
edges with less cutting pressure resistance as
compared to twist drill, do not force to feed the cutter
when drilling manually.
If you feed it with too much force, the cutter may
break or end up with shorter life than otherwise.
WOJ-3200.indd 6 10.11.12 11:10:49 PM
1 APPLICATION
This is a portable drilling machine with a Magnet,
geared to drilling mild steel (mild steel or equivalent)
using One-Touch type Jetbroach or twist drill. The
machine will be mounted on the workpiece to be
drilled with the Magnet securely fastening the machine
to the workpiece while drilling takes place.
2 RECEIVING INSPECTION
Upon unpacking, check to see that the shipment is
complete without damage or oil leakage in transport.
Should you find any damage or short-shipment,
please contact sales agent through which you have
purchased your machine or an authorized dealer near
you for corrective actions.
Package Contents Q’ty
Check
ATRA ACE 1set
Pilot Pin 08050 1
Hex. Socket Screw Key 3 1
Spanner 8X10 1
Safety Strap 1
Guard 1
Instruction Manual 1
Hex. Socket Screw Key 6 1
Sub Handle 1
3 PART NAMES
Fig. 8
4 FUNCTIONS OF ELECTRONIC
CONTROL
4-1. Overload Detecting Function
WARNING
● Don't touch the cutter even if the Drill Motor
stops temporarily.
When the Magnet Switch is turned to ON, a lamp on
the side of main body will light up in green.
As the drilling operation load increases, the lamp
will change in color from green to orange to red. In
addition, if the feeding force is further increased,
the lamp will rapidly blink in red and the rotation
of the Drill Motor will slow down and finally stop
temporarily. If the load is released while the lamp is
blinking in red the Drill Motor will resume its rotation.
If the load is not released, the Drill Motor will come
to a complete stop and the lamp will blink in green.
To resume the rotation of the Drill Motor release the
load and turn on the switch of the Drill Motor.
4-2. Re-Start Prevention Function
The re-start prevention function comes into play
when power failure is restored that has occurred
during operation.
Thanks to this feature, when a plug that has been
disconnected during operation is re-plugged into the
receptacle or when power failure that has occurred
during operation is restored, the Drill Motor will NOT
restart automatically preventing possible accident
-- although Magnet Switch lamp will come on and
magnetic power restored.
To resume operation, turn ON the Motor Switch on
the rear of the machine to start the Drill Motor.
4-3. Magnet Interlocking Function
If the magnet is disconnected, the lamp will blink in
red and the Drill Motor will not revolve.
When the Magnet fails the Drill Motor will not start
revolving. To repair defective Magnet, please contact
sales agent through which you have purchased your
machine or an authorized dealer near you.
WOJ-3200.indd 7 10.11.12 11:13:09 PM
8
2 RECEIVING INSPECTION
Upon unpacking, check to see that the shipment is
complete without damage or oil leakage in transport.
Should you find any damage or short-shipment,
please contact sales agent through which you have
purchased your machine or an authorized dealer near
you for corrective actions.
Package Contents Q’ty
Check
ATRA ACE 1set
Pilot Pin 08050 1
Hex. Socket Screw Key 3 1
Spanner 8X10 1
Safety Strap 1
Guard 1
Instruction Manual 1
Hex. Socket Screw Key 6 1
Sub Handle 1
3 PART NAMES
Fig. 8
4 FUNCTIONS OF ELECTRONIC
CONTROL
4-1. Overload Detecting Function
WARNING
● Don't touch the cutter even if the Drill Motor
stops temporarily.
When the Magnet Switch is turned to ON, a lamp on
the side of main body will light up in green.
As the drilling operation load increases, the lamp
will change in color from green to orange to red. In
addition, if the feeding force is further increased,
the lamp will rapidly blink in red and the rotation
of the Drill Motor will slow down and finally stop
temporarily. If the load is released while the lamp is
blinking in red the Drill Motor will resume its rotation.
If the load is not released, the Drill Motor will come
to a complete stop and the lamp will blink in green.
To resume the rotation of the Drill Motor release the
load and turn on the switch of the Drill Motor.
4-2. Re-Start Prevention Function
The re-start prevention function comes into play
when power failure is restored that has occurred
during operation.
Thanks to this feature, when a plug that has been
disconnected during operation is re-plugged into the
receptacle or when power failure that has occurred
during operation is restored, the Drill Motor will NOT
restart automatically preventing possible accident
-- although Magnet Switch lamp will come on and
magnetic power restored.
To resume operation, turn ON the Motor Switch on
the rear of the machine to start the Drill Motor.
4-3. Magnet Interlocking Function
If the magnet is disconnected, the lamp will blink in
red and the Drill Motor will not revolve.
When the Magnet fails the Drill Motor will not start
revolving. To repair defective Magnet, please contact
sales agent through which you have purchased your
machine or an authorized dealer near you.
5 MACHINE SETUP
WARNING
● When setting up machine, turn off the Magnet
Switch and disconnect the power supply plug
from power source.
5-1. Using Cutter
CAUTION
● Use One-Touch type cutters only.
●
For better workability and safety, do not use
worn or damaged cutters.
5-2. Combination of Cutter and Pilot Pin
CAUTION
●
Do not use any other combinations than those
shown in the compatibility table.
Use a Pilot Pin appropriate for the cutter. (Fig.9)
A Pilot Pin to be used varies depending on the cutter
type, diameter, length (depth). A wrong combination
of cutter and Pilot Pin would not allow slug to be
ejected at the end of drilling and/or prevent Cutting
Oil from reaching the cutting point, resulting in
cutting tool damage.
JBO 17.5 - 32 dia.
Depth 35 mm
JBO 12 -17 dia.
Depth 50 mm
JBO 17.5 - 32 dia.
Depth 50 mm
JBO 12 - 17 dia.
Depth 25 mm
Pilot Pin JETBROACH Cutters
08035 PN:TJ15859
06050 PN:TK01166
08050 PN:TJ16019
06025 PN:TK01167
6.35 dia.
6.35 dia.
91 mm
8 dia.
112 mm
5 dia.
112 mm
8 dia.
81 mm
5 dia.
Fig. 9
5-3. Mounting/Removing Cutter
WARNING
● Wear safety gloves when replacing cutter.
CAUTION
● Do not use any other combinations of Pilot
Pin and cutter than those shown in the
compatibility table.
WOJ-3200.indd 8 10.11.12 11:13:20 PM
9
Spindle Arbor
Sleeve
Pull out T
urn the Sleeve
to the left
Align
Spindle Arbor
Sleeve
White line
Depression
Pilot pin
Cutter
(1) Bring the Drill Motor up by turning the Rod Handle
clockwise. (Fig. 10)
Downward Upward
Fig. 10
(2) Insert a Pilot Pin, appropriate
for the cutter size, into the
cutter. (Fig.11)
Fig. 11
(3) Align the depression in the
cutter with the white line on
the Sleeve, and then insert the
cutter.
When you insert the cutter
far enough the Sleeve will
turn clockwise and lock with a
clicking sound.
* When you find it hard to
insert the cutter, turn the
Sleeve counterclockwise and
do over. (Fig.12)
Fig. 12
(4) To remove the cutter, turn the
Sleeve counterclockwise. The
cutter will come off. (Fig.13)
Fig. 13
5-4. Preparation of Cutting Oil
Cutting Oil Safety Precautions
WARNING
(1) Use
● Use Cutting Oil for cutting purpose only. Don’t use it
for household purposes
(2) Handling Precautions
● The Cutting Oil contains amine. Do not mix it up
with rust inhibitor, etc. containing nitrite.
● Wear safety glasses for eye protection when
handling Cutting Oil: eye injury may results if it gets
into your eyes.
● Wear protective gloves for hand protection when
handling Cutting Oil: skin injury may result if it
comes into contact with your skin.
● Wear respirator when exposure to respiratory
hazards with oil mist or vapor is anticipated.
Inhalation of oil mist or vapor may make you feel
sick.
● When diluting Cutting Oil, follow the instructions per
the Operation Manual.
● Keep Cutting Oil out of reach of children.
● Don’t drink Cutting Oil.
(3) First Aid
● If Cutting Oil gets into your eyes, immediately open
your eyelids with your fingers and wash your eyes
with plenty of water for at least 15 minutes. If your
eyes feel irritated, consult with a medical doctor and
follow his/her instructions.
● If Cutting Oil comes into contact with your skin,
immediately wash it away with plenty of water and
soap. Take off contaminated clothes. Clean the
clothes if you need to wear it again. If your skin
feels irritated, consult with a medical doctor for
medical instructions.
● If someone inhales oil mist or vapor, immediately
take him/her to an area where fresh air is abundant
and wrap up his/her body with a blanket, etc. to
keep body temperature. Have him/her take a
rest and consult with a medical doctor for medical
instructions.
● If someone drinks Cutting Oil, immediately make
him/her drink plenty of water and vomit it. Consult
with a medical doctor for medical instructions. When
unconscious, do not pour water into his/her mouth
nor induce him/her to vomit.
(4) Instructions in Case of Fire
●Ifrebreaksoutinthevicinity,wearPPE(personal
protective equipment) and use foam, powder or
CO2 fire extinguisher to put the fire out from the
windward.
(5) Storage
● When storing Cutting Oil after use, put it into a
container and put a lid on for tight sealing so
that dust or moisture, which is a catalyst for
contamination, may not get in.
● Avoid direct sunlight, rainwater or the like and store
Cutting Oil in a dim cool area.
(6) Disposal
●Fordisposalofconcentratesolutionanduseduid,
request a waste-disposal company to dispose them
WOJ-3200.indd 9 10.11.12 11:13:23 PM
10
as industrial waste in accordance with the local laws
and regulations.
● Treat flushing water through pH adjustment,
condensation/sedimentation, activated sludge
process, activated carbon adsorption, etc., and
discharge it in accordance with the regulations of
your local municipal bylaw.
● Residual dross will remain in an emptied container:
be careful when handling an empty container.
(7) Others
● When Cutting Oil is poured into another container
for use, post chemical and label information at the
site where it is kept. At the same time, keep the
Operation Manual handy so that it can be referred to
whenever necessary.
● For further details, contact us for product safety data
sheet.
● All the information and descriptions that have been
provided are based on the currently available
documents and information, which may be revised
upon our new recognition and/or discovery.
● The precautions provided apply to regular handling.
If special handling method is used, take safety
measures that are suitable for your applications and
usage.
● The information contained herein is for your
reference purpose only, to which we make no
warranty of any kind and for which we shall not be
held responsible.
Preparation of Cutting Oil
(1-1) Use our genuine-product Cutting Oil (blue).
If other Cutting Oil is used, the cutting
performance and service life of cutter would be
decreased.
(1-2) Use tap water to dilute Cutting Oil by 8- to
10-fold. Do not use well water.
(1-3) Cutting oil should be supplied to the drill using
the Jet Oiler or the Tank, both of which are sold
separately.
5-5. Position Change of Rod Handles
● Rod Handles can be positioned either on the right
or left side of the machine, by changing the Pinion
Shaft insert direction as follows;
(1) Unscrew Hex. Soc. Head Cap Screw 8x20
using Hex. Socket Screw Key 6 included in the
accessories.
(2) Pull out the Pinion Shaft Assy with Rod Handles
as shown in the sketches in Fig. 14.
Pinion Shaft
Rod Handle
Hex. Nut Type1 M8
Hex. Soc. Head Cap Screw 8X20
Washer 30X8.2X3.2
Fig. 14
Always keep the pinion teeth clean and covered
with grease.
(3) Insert the Pinion Shaft Assy from the other side
of the shaft hole, and put the Screw back.
5-6. Connecting the Power Supply Plug to Power
Source
● Before connecting the power supply plug to power
source, turn off the switch.
Always use the correct voltage for power source.
6 MACHINE OPERATION
WARNING
● Always Wear Safety Glasses.
● Always Wear Hearing Protection.
● Wear respiratory protective equipment.
● Never touch the mounted cutter and the rotating
parts of the machine such as the Spindle Arbor
after the power cable is connected to power
source.
CAUTION
● Do not use hard material such as a screwdriver,
to operate the Motor Switch. This may damage
the panel and switch, which would lead to
machine failure.
6-1. Start and Stop
● The Drill Motor will not rotate unless a Magnet
is turned on in operating the Motor Switch.
(1) Start
● Magnet ON (Fig.15)
Turning the Magnet Switch ON illuminates the
switch lamp and energizes magnetic power.
WOJ-3200.indd 10 10.11.12 11:13:25 PM
11
● Drill Motor ON (Fig.16)
Turning the Motor Switch ON starts the Drill Motor.
MAGNET MOTOR
push push
Fig. 15 Fig. 16
(2) Stop
● Drill Motor OFF (Fig.17)
Turning the Motor Switch OFF stops the Drill
Motor.
● Magnet OFF (Fig.18)
Turning the Magnet Switch OFF turns off the
switch lamp and Magnet power.
MAGNETMOTOR
push
push
Fig. 17 Fig. 18
6-2. Drilling Procedure
(1) Punch Marking
Put a rather large punch mark in the workpiece by
driving a punch down with a hammer. The punch
mark will be used as a guide for drilling operation
that follows, so it must be made in accurate
position. (Fig.19)
3XQFK0DUN
Fig. 19
(2) Keep the Magnet and Workpiece Contacting
Surfaces Clean.
WARNING
● Always keep surfaces clean.
Always keep the Magnet surface clean. Always
keep the work piece surface clean. If there are any
foreign objects between the Magnet and the work
piece surfaces, this will reduce magnetic power.
This could cause the machine to move during
operation. This can result in an accident. Keep
all surfaces clean of rust, chips or other foreign
material.
(3) Aligning with Punch Mark.
Turn the Rod Handle counterclockwise to slightly
lower the cutter and align the tip of Pilot Pin to the
punch mark. (Fig.20)
Punch Mark
Fig. 20
(4) Magnet ON
WARNING
● Check to see that Magnetic power is at work.
Turn on the Magnet Switch. The switch lamp will
glow and magnetic power will come on.
(5) Mounting the Guard
Mounting the Guard as shown. (Fig.21)
Guard (TB05418)
Fig. 21
(6) Oil Flow Control
Cutting oil should be supplied to the drill using the
Jet Oiler or the Tank, which are sold separately.
After inserting the cutter and the Pilot Pin, press
the Pilot Pin against the workpiece to prepare to
feed the cutting oil. If you are using the Jet Oiler,
squeeze the oiler body to feed the cutting oil to the
unit. If you are using the Tank, open the P-cock to
supply cutting oil to the unit.
As a guide to the amount of oil to supply to the
unit, the drill scrapings should be continuously wet
with a lm of oil when drilling. Make sure that the
scrapings are not discolored by burn marks.
When using the drill horizontally, use the Jet Oiler
that is sold separately as shown below.
WOJ-3200.indd 11 10.11.12 11:13:44 PM
12
Jet Oiler (TQ05273)
Tube 4X7X1000
(TQ05275)
Oil Ring
Fig. 22
(7) Drill Motor ON
WARNING
● Don’t touch revolving parts.
Press the Drill Motor ON Switch to start the Drill
Motor
(8) Drilling
WARNING
●
Don't press the Rod Handle strongly or the
Magnet may lift, causing the main body to
swing.
CAUTION
●
Only perform drilling operation when the
Overload Detector Lamp is lit in green and
orange. If drilling operation continues while
the lamp is lit in red, the Drill Motor may burn
out.
For the first 2 to 3mm (5/64" - 7/64") of the
drilling, operate the drill gradually and only
apply a light force to the Rod Handle. (Fig.23)
Feed Slowly
2-3mm(5/64"
~
7/64")
Fig. 23
When putting a hole through workpiece with a
tapered bottom surface or bottom surface with a
radius, such as angle, channel, H-section steel, etc.,
use low feed rate at the start as well as toward the
end of drilling operation where the likelihood of tool
chipping is high.(Fig.24)
R
Fig. 24
(9) Finishing Drilling Operation
WARNING
● Be careful about chips.
● Do not touch the slug.
● Do not use your hands to remove chips.
After completion of drilling operation, lift the Drill
Motor and turn OFF the Motor Switch (Fig. 25).
When the Drill Motor stops, immediately turn OFF
the Magnet Switch (Fig. 26). If the Magnet Switch
is kept ON for a long time, the continuous current
flowing through the Magnet could shorten the
service life of the Magnet.
MAGNET
push
MOTOR
push
Fig. 25 Fig. 26
(10) Removing Slug
Don’t proceed to the next operation without
removing the slug from the operation just nished.
At the end of drilling operation slug will pop out
automatically ejected by the spring-operated Pilot
Pin. Should a slug left in the hold sticking, remove
it from the hole by tapping the collar of the slug
with a needle stick or something. (Fig.27)
Pilot Pin
Slug (Chips)
Cutter
Slug
Flange part
Thin punch
Fig. 27
6-3. Drilling Oblong Hole
CAUTION
Always drill oblong hole slowly.
Drill oblong hole in the order of ①,②,③. For the
steps ②and ③, take care so that the cutter may not
be fed into the workpiece with too much force.
Spacing between each step of drilling operations
should be so arranged that the Pilot Pin will always
hit the material yet to be machined. (Fig.28)
WOJ-3200.indd 12 10.11.12 11:13:50 PM
13
File away any excesses
Fig. 28
6-4. Drilling Stacked Plates
CAUTION
●
Remove slug as each plated is finished:
otherwise, being blocked by the slug left
unremoved, the cutter cannot cut into the next
layer of plate, which results in the Magnet base
being pushed up possibly causing accident.
●
For stacked plates drilling, always feed and
drill slowly and carefully.
●
Before drilling stacked plates, securely clamp
the plates together in place.
●
When drilling stacked plates, retract the cutter
as each layer of plate is finished in order to
remove slug from the drilling area, then put
another hole in the next layer of plate.
7 HOW TO USE THE TWIST DRILL
CAUTION
Use an adapter that is sold separately when using
the twist drill.
7-1. How to attach the twist drill
WARNING
●
When attaching the twist drill, turn off the switch
and unplug the power supply.
●
Do not use a worn-out twist drill.
●
Do not use the twist drill that has not been
properly reground.
(1) Lifting up the unit
Loosen the clamp lever at the back of the unit and
lift it up to tighten the lever securely. By turning the
lever with the Lever Handle pulled in the direction
of the arrow, you can change the location of the
handle freely. On releasing the handle, the spring
causes the handle to return to its original position.
The handle is then locked in that position. Place
the drill in a location that allows it to be operated
easily. (Fig.29, 30)
Liftup
clamplever
Fig. 29
Positionis360°changeable
pull
clamplever
Fig. 30
(2) Attaching the Adapter
Attach the Adapter that is sold separately to the unit.
The Adapter can be attached using the same method
as shown in “5-4 Mounting/Removing Cutter.”
(3) Attaching the drill
Turn the circumference ring on the drill chuck to the
left (counterclockwise) to widen out the three hooks
at the end of the drill until they are a little larger
than the diameter of the drill bit to be inserted.
Insert the drill bit in the center of the hooks. Then
tighten the drill evenly in three directions with the
chuck handle by using the three holes on the side
faces of the handle.
7-2. Drilling
WARNING
●
When drilling with the twist drill the pressing
force tends to be greater than when using
the annular blade. Be careful not to press the
workpiece so hard that the magnet lifts up.
CAUTION
When the twist drill is in use, the built-in cutting oil
supply passage cannot be used. Supply cutting oil to
the drill externally using the Jet Oiler.
See “6. MACHINE OPERATION” for information on
drilling.
8 TROUBLESHOOTING
WARNING
●
Never attempt to repair machine yourself: injury or damage to equipment may result.
●
Please feel free to consult the sales agent through which you have purchase your machine or an
authorized dealer, when the following symptoms appear or when you have any questions about our
products.
The machine has electronic control. Be sure to turn off all the switches, pull up the electric drill, and then check the
machine, when the operator come across to the following situations such as.
Troubleshooting
Problem Causes Solutions
Switch lamp doesn’t come on
when Magnet Switch is turned
on.
Power supply plug is not connected to
socket.
Connect power supply plug to socket.
Drill Motor doesn’t start when
Motor Switch is turned on.
Red lamp blinks: Magnet is disconnected.
Request for repair.
Orange lamp blinks: the workpiece is
displaced after magnet attraction.
Fix the workpiece.
Drill Motor stops during drilling.
(Magnet is not working with
Magnet lamp not illuminating.)
Power failure has occurred or power
supply plug is disconnected.
After power failure is restored or power
supply plug is re-connected, turn on
Motor Switch again.
The rotation of Drill Motor
slows down and stops during
drilling. (The lamp rapidly
blinks in red.)
Feeding force is excessive. Reduce the feeding force.
Drill Motor stops during drilling
operation. (Lamp blinks in
green.)
Feeding force is excessive. Reduce the feeding force.
Lateral shifting of Magnet is
detected by lateral position
sensor, bringing machine to a
compete stop. (Lamp blinks in
orange.)
Workpiece too thin. Use back-up plate: thickness 10 mm
(13/32”) or more.
Chips under Magnet base. Clean it up.
Worn cutting edge. Regrind or replace with new one.
Effective magnetic force too weak. Ask for repair.
WOJ-3200.indd 13 10.11.12 11:13:52 PM
14
8 TROUBLESHOOTING
WARNING
●
Never attempt to repair machine yourself: injury or damage to equipment may result.
●
Please feel free to consult the sales agent through which you have purchase your machine or an
authorized dealer, when the following symptoms appear or when you have any questions about our
products.
The machine has electronic control. Be sure to turn off all the switches, pull up the electric drill, and then check the
machine, when the operator come across to the following situations such as.
Troubleshooting
Problem Causes Solutions
Switch lamp doesn’t come on
when Magnet Switch is turned
on.
Power supply plug is not connected to
socket.
Connect power supply plug to socket.
Drill Motor doesn’t start when
Motor Switch is turned on.
Red lamp blinks: Magnet is disconnected.
Request for repair.
Orange lamp blinks: the workpiece is
displaced after magnet attraction.
Fix the workpiece.
Drill Motor stops during drilling.
(Magnet is not working with
Magnet lamp not illuminating.)
Power failure has occurred or power
supply plug is disconnected.
After power failure is restored or power
supply plug is re-connected, turn on
Motor Switch again.
The rotation of Drill Motor
slows down and stops during
drilling. (The lamp rapidly
blinks in red.)
Feeding force is excessive. Reduce the feeding force.
Drill Motor stops during drilling
operation. (Lamp blinks in
green.)
Feeding force is excessive. Reduce the feeding force.
Lateral shifting of Magnet is
detected by lateral position
sensor, bringing machine to a
compete stop. (Lamp blinks in
orange.)
Workpiece too thin. Use back-up plate: thickness 10 mm
(13/32”) or more.
Chips under Magnet base. Clean it up.
Worn cutting edge. Regrind or replace with new one.
Effective magnetic force too weak. Ask for repair.
WOJ-3200.indd 14 10.11.12 11:13:53 PM
15
9 MAINTENANCE/SERVICE
WARNING
●
Always disconnect the power and turn off the
switch before attempting any maintenance.
Failure to disconnect the power and turn off the
switch during set up, inspection or maintenance
can cause accidents and severe injuries.
●
Check to see periodically that mounting screws
are tight. If you nd them loose, retighten.
9-1. Tighten Set Screw When Machine is Not Used
For the purpose of safety, when you don’t use the
machine temporally or on a long-term basis, raise
the Drill Motor and set it in position with the Set
Screw so that it will not come down on its own
weight. If you leave the machine alone with the
Drill Motor in a lowered position, the Pilot Pin and/
or cutter may be damaged when the machine is
relocated. (Fig.31)
Before tightening the Set Screw, make sure that the
slide section in the Gearbox is properly aligned to
the head of the Set Screw.
9-2. Grease the Sliding Surfaces from Time to Time
Grease the machine body and Slide Board from time
to time. (Fig.31)
9-3. Gearbox Clearance Adjustment
Excessive clearance between the machine body
and Gearbox would deteriorate not only drilling
performance but also cutting tool life to a substantial
degree. If you find excessive clearance, make
adjustment by tightening 5 Slide Board Adjusting
Screws on the side of the machine using the same
torque all round so that the Drill Motor will not come
down on its own weight. (Fig.31)
Fig. 31
9-4. Keep the Tip of Pilot Pin Sharp
When the tip of Pilot Pin gets dull, it sometimes fails
to seat into punched hole, causing drilling accuracy
to deteriorate. See that the tip is sharp from time to
time.
If you nd it too dull, regrind or replace as required.
When regrinding do so carefully, for grinding with too
much force may cause the tip to get dull or soften
the material to such a degree that it is no longer
usable. (Fig.32)
Pilot Pin
Sharpen
the tip
Optimal angle
Fig. 32
9-5. Recovery Measures When Pilot Pin Gets
Jammed
When you change cutting tool you also change
Pilot Pin, which acts as a guide for the cutting tool.
However there are times when the pin does not
come off easy with cutting chips in the clearance
between the cutting tool and pin, causing jamming.
In such case, tap the tip of Pilot Pin with a wooden
hammer, etc., and pull it off. (Fig.33)
Cutting chips
Pilot Pin
Cutter
Fig. 33
9-6. Cutter Regrinding
When you need to regrind cutter, please contact
sales agent through which you have purchased your
machine or an authorized dealer near you.
9-7. Carbon Brushes Inspection and Replacement
Check Carbon Brushes for wear periodically.
This machine has a "switch-off brush" which
automatically stops the motor to protect it when the
carbon brushes reach the application limits.
When the brushes reach the limits, replace both
brushes with the new ones according to the following
procedures. (Fig.34)
Check - machine failure.
(1) Remove the Brush Cap with a straight slot
screwdriver.
(2) Remove the worn-out Carbon Brush and replace
it with a new one. Then reattach the Brush Cap.
(3) After replacing the Brush, operate the unit for
about ten minutes with no load.
Fig. 34
WOJ-3200.indd 15 10.11.12 11:14:33 PM
16
Cutting chips
Pilot Pin
Cutter
Fig. 33
9-6. Cutter Regrinding
When you need to regrind cutter, please contact
sales agent through which you have purchased your
machine or an authorized dealer near you.
9-7. Carbon Brushes Inspection and Replacement
Check Carbon Brushes for wear periodically.
This machine has a "switch-off brush" which
automatically stops the motor to protect it when the
carbon brushes reach the application limits.
When the brushes reach the limits, replace both
brushes with the new ones according to the following
procedures. (Fig.34)
Check - machine failure.
(1) Remove the Brush Cap with a straight slot
screwdriver.
(2) Remove the worn-out Carbon Brush and replace
it with a new one. Then reattach the Brush Cap.
(3) After replacing the Brush, operate the unit for
about ten minutes with no load.
Fig. 34
10 OPTIONAL PARTS
10-1. Nitto-Brand Cutting Oil
CAUTION
Use Nitto-brand Cutting Oil for Atra Ace.
Part No. Part Name
TB01507 Cutting Oil 2ℓ
(Light Blue)
10-2. Pilot Pin
(metric size)
Part No. Part Name
Depth (mm)
Applicable (mm)
TK01167
Pilot Pin 06025
25
Jetbroach 12-17dia.
TJ15859
Pilot Pin 08035
35
Jetbroach 17.5-32dia.
TK01166
Pilot Pin 06050
50
Jetbroach 12-17dia.
TJ16019
Pilot Pin 08050
50
Jetbroach 17.5-32dia.
(TK00802) Pilot Pin 0850 50
※( ):Special Order
10-3. Supporting Magnet Ass’y
Part No. Part Name
TB04374 Supporting Magnet Ass’y
10-4. Twist Drill Adapter (Fig.35)
Part No. Part Name
TB07690 Drill Adapter Ass’y
Drill Adapter Ass’y
Fig. 35
10-5. Side-Lock Cutter Adapter (Fig.36)
Part No. Part Name
TB05188 Adapter Ass’y
Adapter
Hex. Socket Set Screw
with Dog Point 10X7.5
Fig. 36
10-6. Jet Oiler (Fig.37)
Part No. Part Name
TQ10581 Jet Oiler
TQ05275 Tube 4×7×1000
WOJ-3200.indd 16 10.11.12 11:14:34 PM
17
Jet Oiler
Tube 4×7×1000
Fig. 37
10-7. Chip Breaker
Chip Breaker Ass’y
Part No. Part Name
TB07691 Chip Breaker Ass’y
TQ11523 Blade
(TP01945) Hex. Socket Head Cap Screw 5×12
(TP01939) Hex. Socket Screw Key 4
The part number with ( )are include in the Ass’y parts
written above them.
Mounting Chip Breaker
CAUTION
When setting Chip Breaker, see that the tip of
blade may not come into contact with cutting tool.
Chip Breaker breaks cutting chips formed in drilling
into small pieces and facilitates chip discharging.
Hex. Socket Head
Cap Screw 5×12
Blade 0.3
~
0.5mm
Fig. 38
(1) Mount Blade Base. (Fig.38)
Use the Hex. Socket head Cap Screws 5 ×12 to
mount a blade to the Blade Base in the direction as
shown in the gure.
(2) Mount cutter.
Loosen the Hex. Socket head Cap Screws 5 ×12
and pull the Blade in the direction as shown by the
arrow until it no longer moves. And then, mount a
cutter.
(3) Set the blade.
Set the Blade in the way that the cutter and the
blade will have a clearance of 0.3 mm - 0.5mm
and fasten it securely to the Blade Base with Hex.
Socket head Cap Screws 5×12.
10-8. Oil Tank
Oil Tank Ass’y
Part No. Part Name
TB07695 Oil Tank Ass’y
Fig. 39
10-9. Cutter
Jetbroach One-Touch Type 25L(metric sizes)
Part No.
Diameter × Depth(mm)
TK01148 12 ×25
TK01149 13 ×25
TK01150 14 ×25
TK01151 15 ×25
TK01152 16 ×25
TK01153 17 ×25
Jetbroach One-Touch Type 35L(metric sizes)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
TK00301 17.5×35 TK00307 20.5×35 TK00313 23.5×35 TK00319 27 ×35
TK00302 18 ×35 TK00308 21 ×35 TK00314 24 ×35 TK00320 28 ×35
TK00303 18.5×35 TK00309 21.5×35 TK00315 24.5×35 TK00321 29 ×35
TK00304 19 ×35 TK00310 22 ×35 TK00316 25 ×35 TK00322 30 ×35
TK00305 19.5×35 TK00311 22.5×35 TK00317 26 ×35 TK00323 31 ×35
TK00306 20 ×35 TK00312 23 ×35 TK00318 26.5×35 TK00324 32 ×35
Jetbroach One-Touch Type 50L(metric sizes)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
TK01154 12 ×50 TK00382 19 ×50 TK00390 23 ×50 TK00398 28 ×50
TK01155 13 ×50 TK00383 19.5×50 TK00391 23.5×50 TK00399 29 ×50
TK01156 14 ×50 TK00384 20 ×50 TK00392 24 ×50 TK00400 30 ×50
TK01157 15 ×50 TK00385 20.5×50 TK00393 24.5×50 TK00401 31 ×50
TK01158 16 ×50 TK00386 21 ×50 TK00394 25 ×50 TK00402 32 ×50
TK01159 17 ×50 TK00387 21.5×50 TK00395 26 ×50
TK00380 17.5×50 TK00388 22 ×50 TK00396 26.5×50
TK00381 18 ×50 TK00389 22.5×50 TK00397 27 ×50
11 Ordering Parts
When ordering parts from sales agent, please be sure to give them part number, part name and quantity.
WOJ-3200.indd 17 10.11.12 11:14:42 PM
18
Hex. Socket Head
Cap Screw 5×12
Blade 0.3
~
0.5mm
Fig. 38
(1) Mount Blade Base. (Fig.38)
Use the Hex. Socket head Cap Screws 5 ×12 to
mount a blade to the Blade Base in the direction as
shown in the gure.
(2) Mount cutter.
Loosen the Hex. Socket head Cap Screws 5 ×12
and pull the Blade in the direction as shown by the
arrow until it no longer moves. And then, mount a
cutter.
(3) Set the blade.
Set the Blade in the way that the cutter and the
blade will have a clearance of 0.3 mm - 0.5mm
and fasten it securely to the Blade Base with Hex.
Socket head Cap Screws 5×12.
10-8. Oil Tank
Oil Tank Ass’y
Part No. Part Name
TB07695 Oil Tank Ass’y
Fig. 39
10-9. Cutter
Jetbroach One-Touch Type 25L(metric sizes)
Part No.
Diameter × Depth(mm)
TK01148 12 ×25
TK01149 13 ×25
TK01150 14 ×25
TK01151 15 ×25
TK01152 16 ×25
TK01153 17 ×25
Jetbroach One-Touch Type 35L(metric sizes)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
TK00301 17.5×35 TK00307 20.5×35 TK00313 23.5×35 TK00319 27 ×35
TK00302 18 ×35 TK00308 21 ×35 TK00314 24 ×35 TK00320 28 ×35
TK00303 18.5×35 TK00309 21.5×35 TK00315 24.5×35 TK00321 29 ×35
TK00304 19 ×35 TK00310 22 ×35 TK00316 25 ×35 TK00322 30 ×35
TK00305 19.5×35 TK00311 22.5×35 TK00317 26 ×35 TK00323 31 ×35
TK00306 20 ×35 TK00312 23 ×35 TK00318 26.5×35 TK00324 32 ×35
Jetbroach One-Touch Type 50L(metric sizes)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
Part No.
Diameter × Depth(mm)
TK01154 12 ×50 TK00382 19 ×50 TK00390 23 ×50 TK00398 28 ×50
TK01155 13 ×50 TK00383 19.5×50 TK00391 23.5×50 TK00399 29 ×50
TK01156 14 ×50 TK00384 20 ×50 TK00392 24 ×50 TK00400 30 ×50
TK01157 15 ×50 TK00385 20.5×50 TK00393 24.5×50 TK00401 31 ×50
TK01158 16 ×50 TK00386 21 ×50 TK00394 25 ×50 TK00402 32 ×50
TK01159 17 ×50 TK00387 21.5×50 TK00395 26 ×50
TK00380 17.5×50 TK00388 22 ×50 TK00396 26.5×50
TK00381 18 ×50 TK00389 22.5×50 TK00397 27 ×50
11 Ordering Parts
When ordering parts from sales agent, please be sure to give them part number, part name and quantity.
WOJ-3200.indd 18 10.11.12 11:14:43 PM
19
12 Exploded Diagram: Machine
WARNING
This diagram is for reference only. Do not attempt to service or repair the Nitto Portable Magnetic Drilling Machine. Do not take the machine apart. Contact an authorized
Nitto dealer for all service and repair of the machine. Improper service and repair can cause accidents and severe injuries. Never attempt to modify the machine. Never
attempt to service or repair the machine yourself.
TYPE : C-4
Plug form
1
2
3
4
5
6
7
10
11 25
24
36
14
13
27
27
34
34
88
23
84
28
85 85
43
31
26
101
101
40
41
39
38 38
67
68
2007.9.29
69 70
65 66
71
22
21
19
99
20
18
37
35
95
29
30
32 33
32
9
12
8
15
15
17
16
63
63
64
62
56
58 59
57
61
89
94
70
72
73
74
75
86
100
76
77
79
78
80
81
92
96
83
82
68
54
53
52
51
55
60
87
50
49
48
47
46
45
97
44
93
42
68
A
B
A
ASSEMBLYOFATRAACEMODELWO-3200
9169
B
90
89
98
WOJ-3200.indd 19 10.11.12 11:14:45 PM
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