Bermar Brc1001 User manual

Read the User Guide

Before using this product you must read and understand the safety

information within the Inverter BRC10 User Guide

Step By Step Guide

Inverter BRC10

Part number: 0478-0724-06

Issue: 06

Inverter BRC10 Step by Step Guide 1

Introduction

This guide provides step-by-step instructions on how to install the drive, wire the drive using appropriate fuses and cables,

configure the drive and run the motor. Download the full Inverter BRC10 User Guide at www.bermar.it.

Important safety information

1. Hazards

This Step by Step Guide applies to Inverter BRC10 drives and supplies safety information that must be observed.

2. Responsibility

It is the responsibility of the installer to ensure the safety of the complete system. The manufacturer of the drive

accepts no liability for any consequences resulting from inappropriate, negligent, or incorrect design and installation

or the failure of the drive.

3. Compliance with Regulations

The installer is responsible for complying with all relevant regulations, such as national wiring regulations.

4. Enclosure

The Basic Drive Module (BDM) is open-type and must be mounted in an enclosure which prevents access except by

trained and authorised personnel.

5. Electrical Hazards

The voltages used in the drive can cause severe electrical shock and/or burns and could be lethal. Care is necessary

when working with or adjacent to the drive.

6. System design

System design, installation, commissioning, start-up and maintenance must be carried out by personnel with the

necessary training and competence who must read all of the safety information and instructions in the User Guide.

When protected by fuses or circuit breakers with maximum ratings as specified in Table 1-4, this product is suitable for use

on a circuit capable of delivering not more than 5,000 RMS symmetrical amperes, 480 V maximum (up to the rated voltage

of the drive module).

Drive features

11. Ground (Protective Earth) Connections

**Read Information in chapter 4.0 Electrical

Installation in the User Guide before removal.

1. DIN Rail Release

2. NFC Reader Location

3. Rating Information (side of drive)*

4. Model Number

5. Relay Connections

6. Digital I/O Connections

7. 485 Communication Port

8. Analog I/O Connections

9. EMC Filter Disconnect Screw**

10. A.C. Supply and Motor Connections

(2 x M4 screws provided)

*Always check the drive voltage rating is

suitable for the installation

Ground

(Protective Earth)

Connections

11 11

2 Inverter BRC10 Step by Step Guide

STEP 1: Mount the drive

A drill template for wall mounting is included on the drive packaging for quick installation. No screws are required when

mounting the drive onto a DIN rail.

Table 1-1 Drive dimensions

The drive should be operated in an ambient temperature range of -10 °C to 40 °C (14 °F to 104 °F). For temperatures

exceeding this range output current deratings apply. For details on de-rating the drive and other environmental conditions

follow the guidance in the Inverter BRC10 User Guide.

STEP 2: Wire the drive

Frame

size

Overall Dimensions (±0.5 mm) Mounting Dimensions (±0.5 mm)

Weight

Mounting

Hole

Diameter

H W D DIN M1 M2 M3

BRC1001 156 mm

6.14 in

68 mm

2.70 in

130 mm

5.12 in

0.7 kg

1.54 lb

46 mm

1.81 in

145 mm

5.71 in

45 mm

1.77 in

22.5 mm

0.89 in

4.8 mm

0.19 in

BRC1002 192 mm

7.56 in

68 mm

2.70 in

132 mm

5.20 in

0.8 kg

1.76 lb

46 mm

1.81 in

180 mm

7.11 in

45 mm

1.77 in

22.5 mm

0.89 in

4.8 mm

0.19 in

BRC1003 192 mm

7.56 in

90 mm

3.54 in

132 mm

5.20 in

1 kg

2.2 lb

46 mm

1.81 in

180 mm

7.11 in

65 mm

2.56 in

37.5 mm

1.48 in

4.8 mm

0.19 in

Drive Clearances BRC1001S00025 All other drives

A 100 mm (3.94 in) 45 mm (1.77 in)

B 0 mm (0 in)

Power Terminals (I.BRC10034XXXXX): 5 mm (3/16 in) flat-blade screwdriver.

Power Terminals (all other models): 3 mm (1/8 in) flat-blade screwdriver.

Control Terminals (all models) : 3 mm (1/8 in) flat-blade screwdriver.

Inverter BRC10 Step by Step Guide 3

Power connections

Connect the supply and motor connections using the cables and fuses or MCB's in Table 1-4. When using a single-phase

supply, the supply should be connected to L1 and L2.

Always use a screened motor cable with the Inverter BRC10 and connect this screen to the back-plate or the Cable

Management Bracket accessory.

Ground connections

Control connections

Figure 1-2 Default Control Terminal Connections (P0.05 = 1, P0.10 = 1)

The default configuration above uses a remote 4-20 mA on analog input 1 (T2) or a local 0-10 V on analog input 2 (T4) for

speed control. Select between these two references using digital input 5 (T15).

For other IO configurations see Drive Configurations in the User Guide.

Voltage rating of relay cables should be suitable for the maximum expected voltage

Ground conductor should use two copper conductors of the same cross-sectional area as the supply

conductors.

To meet UL requirements, UL Listed closed-loop connectors (ring crimps) sized according to the field wiring

shall be used for ground connections.

The control connections shown above and the 485 port can be PELV rated when connected within a PELV

circuit. The terminals are not PELV rated if the relay is connected to a circuit exceeding Overvoltage

Category II.

Drive Voltage

Rating 100 V 200 V 400 V

Power

Connection 0.5 Nm (4.4 lb in) 0.6 Nm

(5.3 lb in)

Ground

Connections 1.5 Nm (13.3 lb in)

Control

Connections 0.4 Nm (3.5 lb in)

Figure 1-1 Power terminal connection Table 1-2 Recommended Torque Settings

WARNING

Remote 4-20 mA

Reference

Motor RPM

2k Ω (Minimum)

+10 V User Output

Analog Input 1 (4-20 mA)

Analog Input 2 (0-10 V)

0 V

Analog Output (0-10 V)

T41

T42

T43

T10

T11

T12

T13

T14

T15

+24 V User Output

0 V

DIO 1 (No Default Funcon)

DI 2 (Enable)

DI 3 (Run Forward)

DI 4 (Run Reverse)

DI 5 (T2 or T4 Reference Select)

Relay Normally Open

Relay Common

Relay Normally Closed

Drive Healthy

Drive Unhealthy

240 Vac (Max)

Recommended Torque Se ng: 0.4 Nm (3.5 lb in)

Max Cable Size: 1.5 mm2(16 AWG)

Min Cable Size: 0.32 mm2(22 AWG)

Local 0-10 V Reference

WARNING

NOTE

4 Inverter BRC10 Step by Step Guide

Supply Cable, Motor Cable and Fuse/MCB Selection

Table 1-3 Fuse, MCB and Cable Compliance

The voltage rating of fuses and MCBs must be greater than or equal to the highest supply voltage of the system. Cables

must be provided with mechanical protection against damage and be rated for a voltage in excess of the maximum supply

voltage.

Table 1-4 Fuse, MCB and Cable Selection

Cables marked † need to be rated for 90 °C and 1.5 mm2in order to terminate with a ferrule.

Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be

provided in accordance with the National Electrical Code and any additional local codes.

Standard IEC UL

Fuse Class gG CC, J or T

MCB

Compliant with EN IEC 60947-2 are

recommended, with > 5 kA short circuit

breaking capacity. Type C.

The circuit breaker must be UL listed and suitable for

the installation environment, rated 600 Vac with a short

circuit rating > 5 kA. Type C.

Supply and

Motor Cables

All cable sizes are for copper cables. IEC

cable sizes assume PVC insulation,

installation method B2 and ambient

temperature of 40 °C (104 °F).

Cables must be copper and rated for at least 60 °C

(140 °F) operation.

Model Number

Rated

Current Rated Power Supply

Phases

Max Input

Current

IEC UL Cables for

IEC60364-5-52

Cables for

UL61800-5-1

Fuses MCB Fuses MCB Supply Motor Supply Motor

AkWhp A A A mm2AWG

200 V Drives (200 to 240 V ±10 %)

I.BRC1001S00025-001 1.6 0.25 0.33 3 2.3 4 6 6 15 1.5 1.5 24 24

I.BRC1001S00037-001 2.4 0.37 0.5 1 4.7 6 6 6 15 1.5 1.5 22 22

I.BRC1001S00075-001 4.6 0.75 1 1 9.5 12 12 15 15 1.5 1.5 18 18

I.BRC1001D00110-001 6.6 1.1 1.5 1 15.3 16 20 20 20 2.5† 1.5 16 16

3 12.2 16 16 15 15 1.5 1.5 16 16

I.BRC1001D00150-001 7.5 1.5 2 1 18.4 20 25 25 20 2.5† 1.5 16 14

3 14.3 16 16 20 20 2.5† 1.5 16 14

I.BRC1001D00220-001 10.6 2.2 3 1 26.1 32 32 35 30 4 1.5 14 14

3 19.7 25 25 25 25 4 1.5 14 14

400 V Drives (380 to 480 V ±10 %)

I.BRC1002400037-001 1.2 0.37 0.5 3 1.9 4 6 6 15 1.5 1.5 24 24

I.BRC1002400055-001 1.7 0.55 0.75 3 2.5 4 6 6 15 1.5 1.5 22 22

I.BRC1000400075-001 2.2 0.75 1 3 3.0 4 6 6 15 1.5 1.5 22 22

I.BRC1002400110-001 3.2 1.1 1.5 3 4.5 6 6 6 15 1.5 1.5 20 20

I.BRC1002400150-001 3.7 1.5 2 3 5.6 8 8 10 15 1.5 1.5 20 20

I.BRC1002400220-001 5.3 2.2 3 3 8.2 10 16 15 15 1.5 1.5 18 18

I.BRC1003400300-001 7.2 3 3 3 13.2 16 16 20 15 2.5 1.5 16 16

I.BRC1003400400-001 8.8 4 5 3 16.0 20 20 25 20 2.5 1.5 14 14

Inverter BRC10 Step by Step Guide 5

STEP 3: Run the motor

The keypad can be used to edit drive parameters directly. For a guide to use the drive keypad, refer to

Figure 1-3.

Configure

Action Detail

Power Power the drive, ensure the drive is not enabled. (Display shows: inh)

Enter

1. Minimum Frequency Limit P0.01 (Hz)

2. Maximum Frequency Limit P0.02 (Hz)

Typically, the maximum frequency limit used is the motor rated frequency.

3. Acceleration Rate 1 P0.03 (s)

4. Deceleration Rate 1 P0.04 (s)

These parameters define ramp times between 0 Hz and Maximum Frequency Limit P0.02.

Select

5. Frequency Reference Configuration P0.05

This parameter configures the drive speed control. See details within the Inverter BRC10 User

Guide.

Enter Motor

Nameplate Details

6. Motor Rated Current P0.06 (A)

7. Motor Rated Speed P0.07 (rpm)

8. Motor Rated Voltage P0.08 (V)

9. Motor Rated Power Factor P0.09 (cosΦ)

Select

10. Enable/Run Configuration P0.10

This parameter configures how to run the drive. See details within the Inverter BRC10 User

Guide.

Running and Speed Control (Default Configuration Settings)

Run

Always ensure it is safe to start the motor before doing so.

Provide an Enable signal to terminal 12 (T12).

Provide a run signal to T13 (Run Forward) or T14 (Run Reverse).

Increasing and

Decreasing Motor

Speed

Increase or decrease current to Analog Input 1 (T2) to increase or decrease the frequency

reference. Close Digital Input 5 (T15) to switch to a voltage reference from Analog Input 2 (T4).

Stopping

Remove the Run Forward (T13) or Run Reverse (T14) signal to stop the motor by following the

selected deceleration rate. If the Enable signal (T12) is removed while the motor is running, the

drive output is immediately disabled, and the motor will coast to a stop.

Troubleshooting

Restore Factory

Defaults

1. Ensure the drive is not enabled. (Display shows: inh)

2. Set P4.01 to 1 to load 50 Hz defaults or 2 to load 60 Hz defaults.

3. Press the settings key to exit the parameter.

Troubleshoot If the drive detects a fault, it will display an error code. Please view the diagnostics section in the

Inverter BRC10 User Guide.

VHz

min

-1

kW cosՓA

230 50 1480 0.75 0.8 1.1

IP55 I cl.f 40 °C S1

N°734570 BJ 02 kg 9

MOT.3 LS 80 L T

68 7 9

6 Inverter BRC10 Step by Step Guide

Figure 1-3 Using the Keypad

Settings Key Used to navigate through the drive's parameter settings and rotate

displayed parameters when the drive is running.

Stop / Reset Key Used to reset the drive if there is an error and to stop the drive

running if enable/run configuration is set appropriately.

UP / DOWN

Keys

Used individually to increase or decrease editable values shown on

the drive display.

UP & DOWN

Keys

When both keys are pressed together, they provide the drive with a

latched RUN signal if enable/run configuration is set appropriately.

Press and Hold On the diagram above this indicates that the key should be pressed

and held for 1 second as opposed to a normal short press.

Required

Enable

Required

Run

Running

Warning

Before using this product you must read and

understand the safety information within the User

Guide at the URL below.

Avertissement

Avant d’utiliser ce produit, il est impératif de lire et

de bien comprendre les consignes de sécurité du

Guide de mise en service, disponible à l'adresse

ci-dessous.

Avvertenza

Prima di utilizzare questo prodotto leggere e

assicurarsi di aver compreso le informazioni sulla

sicurezza contenute nella Guida dell'utente

consultabile all'URL indicato qui sotto.

Warnung

Bevor Sie dieses Produkt verwenden, müssen Sie

die Sicherheitshinweise in der Betriebsanleitung

unter der nachstehenden URL lesen und

verstehen.

Advertencia

Antes de utilizar este producto, debe leer y

comprender la información de seguridad de la Guía

del usuario en la siguiente URL.

Предупреждение

Преди да използвате този продукт, трябва да

прочетете иразберете информацията за

безопасност връководството за потребителя

на URL адреса по-долу.

Upozorenje

Prije upotrebe ovog proizvoda morate pročitati i

razumjeti sigurnosne informacije iz Korisničkog

vodiča na donjem URL-u.

Varování

Před použitím tohoto výrobku si musíte na níže

uvedené adrese URL přečíst v návodu k použití

bezpečnostní informace a porozumět jim.

Προειδοποίηση

Πριν από τη χρήση αυτού του προϊόντος, πρέπει να

διαβάσετε και να κατανοήσετε τις πληροφορίες

ασφαλείας που περιλαμβάνει οΟδηγός χρήστη

στην παρακάτω διεύθυνση.

Aviso

Antes de utilizar este produto, deve ler e

compreender as informações de segurança

contidas no guia do utilizador que pode encontrar

no URL abaixo.

Advarsel

Før du tager dette produkt i brug, skal du have læst

og forstået sikkerhedsoplysningerne i

brugervejledningen på webadressen nedenfor.

Figyelem

A termék használata előtt el kell olvasnia és meg

kell értenie a Felhasználói útmutatóban található

biztonsági információkat az alábbi URL-címen.

Avertizare

Înainte de a utiliza acest produs, trebuie săcitiți și

săînțelegeți informațiile referitoare la siguranță din

Ghidul de utilizare de la adresa URL de mai jos.

Waarschuwing

Vóór gebruik van dit product moet u de

veiligheidsinformatie in de Handleiding op de URL

hieronder lezen en begrijpen..

Upozornenie

Pred použitím tohto produktu si musíte prečítaťa

porozumieťvšetkým bezpečnostným pokynom

uvedeným v Používateľskej príručke, ktorú nájdete

na nasledujúcej adrese URL.

Hoiatus

Enne selle toote kasutamise alustamist peate

lugema ja mõistma alltoodud URL-aadressil

asuvas kasutusjuhendis toodud ohutusalast

teavet.

Brīdinājums

Pirms šāprodukta lietošanas ir jāizlasa un jāizprot

informācija par drošību, kas iekļauta lietošanas

pamācībātālāk norādītajāURL.

Opozorilo

Pred uporabo tega izdelka morate prebrati in

razumeti varnostne informacije v navodilih za

uporabo na spodnjem spletnem naslovu.

www.bermar.it

Varoitus

Ennen kuin käytät tätä tuotetta, sinun on luettava ja

ymmärrettävä turvallisuusohjeet, jotka sisältyvät

alla mainitussa verkko-osoitteessa olevaan

käyttöoppaaseen.

Įspėjimas

Prieš pradėdami naudoti šįgaminįperskaitykite ir

įsitikinkite, kad supratote saugos informaciją,

pateiktąnaudotojo vadove, esančiame toliau

nurodytu universaliu adresu.

Twissija

Qabel ma tuża dan il-prodott inti għandek taqra u

tifhem l-istruzzjonijiet ta’ sikurezza fi ħdan il-Gwida

għall-Utent fil-URL t’isfel.

Varning

Innan du använder denna produkt måste du läsa

och förstå säkerhetsinformationen i

användarhandboken på nedanstående URL-

adress.

Ostrzeżenie

Przed przystąpieniem do użytkowania produktu

należy przeczytaćze zrozumieniem informacje

dotyczące bezpieczeństwa przedstawione w

Podręczniku użytkownika dostępnym pod

następującym adresem.

www.bermar.it

Bermar BRC1001 User manual