Cissell ELIMINATOR EHD80 User manual

Technical specifications
Installation instructions
Operating instructions
Maintenance
Cissell Manufacturing Co.
831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270
Tel: [phone] - Fax: [phone]
Sales Fax: [phone] - Service/Parts Fax: [phone]
OWNER'S MANUAL
80 lb. EHD “ELIMINATOR” TUMBLER
EHD80
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER
MANEHD80 3/06
OZONE (O3)
“An Ozone Room in One Tumbler”
D0278

Page 2
WARNING: Ozone (O3) can be harmful if inhaled when the Parts Per Million (PPM) is
above the maximum safe level for an occupied area. Before operating ozone tumbler, check
to make sure all ducting, etc is secure and will not allow ozone to leak out into an occupied
area. Exhaust must be ducted to the outside individually.
MAXIMUM PERMISSIBLE OZONE LEVELS IN AN OCCUPIED AREA: 0.04 PPM
averaged over 24 hours period.
WARNING: For your safety, the information in this manual must be followed to
minimize the risk of fire, explosion , to prevent property damage,personal injury, or
loss of life.
NORMAL DETECTION LEVEL: Ozone can be detected by it’s odor at a level be-
tween 0.01 and 0.04 PPM. But the nose rapidly loses it’s ability to sense ozone.
WARNING: Do not rely on odor as an indication of high ozone concentration.
GENERATION METHOD: Corona discharge.
SUPPLY GAS: Ambient room air.
MAINTENANCE: Mica sheets stainless screen and generator chamber must be cleaned and
dried every 3 – 6 months under normal use. In dirty or humid areas, clean every 3 – 6 weeks.
(Refer to owner’s manual for servicing instructions).
WARNING: Do not store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.
WARNING: Be safe, before servicing tumbler, the main power should be shut off.
WARNING: Wear Safety Shoes to prevent injuries.
WARNING: Purchaser must post the following notice in a prominent location:
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING: A tumbler produces combustible lint and should be exhausted outside the
building. The tumbler and the area around the tumbler should be kept free of lint.
IMPORTANT NOTES
For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and
keep for future reference.

Page 3
WARNING: Synthetic solventfumesfromdrycleaningmachinescreateacids when drawn
through the tumbler. These fumes cause rusting of painted parts, pitting of bright or plated parts,
andcompletelyremoves the zinc from galvanized parts, suchasthe tumbler basket. If drycleaning
machines are in the same area as the tumbler, the tumbler's make-up air must come from a source
freeof solvent fumes.
WARNING: Do not operate without guards in place.
WARNING: Check the lint trap often and clean as needed but at least a minimum of once per
day.
WARNING: Alterations to equipment may not be carried out without consulting with the factory
and only by a qualified engineer or technician. Only Manufacturer’s parts may be used.
WARNING: Be Safe - shut main electrical power and gas supply off externally before
attemptingservice.
WARNING: Neverusedrycleaning solvents, gasoline, kerosene, or other flammable liquids in
thetumbler.
FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH
THESE LIQUIDS INTO THE TUMBLER. NEVER USE THESE LIQUIDS NEAR
THE TUMBLER.
WARNING: Never let children play near or operate the tumbler. Serious injury could occur if a
child should crawl inside and the tumbler is turned on.
WARNING: Never tumble fiberglass materials in the tumbler unless the labels say they are
machine dryable. Glass fibers break and can remain in the tumbler. These fibers cause skin
irritationif they becomemixed with otherfabrics.
WARNING: Toreducethe risk of electric shock, disconnect thisappliancefrom the power supply
beforeattemptingany user maintenance other than cleaning thelinttrap. Turning the controls to the
OFF position does not disconnect this appliance from the power supply.
IMPORTANT NOTES

Page 4
CISSELL WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects
in material or workmanship for a period of three (3) years from the date of sale thereof to an original purchaser for use, except
as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than three (3) years due to
normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which the three (3) year
warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty
period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell
in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on
the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured
by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused
by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment
or part returned f.o.b. Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to
have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property
or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such
as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part;
nor does it include any responsibility for transportation expense which is involved therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The
warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under
loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or
repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond
the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have
had the identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from
Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELLMAKESNOOTHEREXPRESSORIMPLIEDWARRANTY,STATUTORYOROTHERWISE,CONCERNINGTHE
EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE,ORAWARRANTYOFMERCHANTABILITY. THEWARRANTIES GIVENABOVE AREEXPRESSLY INLIEU
OFALLOTHERWARRANTIES,EXPRESSORIMPLIED.CISSELLNEITHERASSUMES,NORAUTHORIZESANYPERSON
TOASSUMEFORIT,ANYOTHERWARRANTYORLIABILITYINCONNECTIONWITHTHEMANUFACTURE,USEORSALE
OFITSEQUIPMENTORPARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor cannot
be reached, contact Cissell.
IDENTIFICATIONNAMEPLATE
The Identification Nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model
number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc.
Do not remove this nameplate.

Page 5
CONTENTS
Important Notes ............................................................................................................................................ 2-3
CissellWarranty ............................................................................................................................................ 4
Table of Contents .......................................................................................................................................... 5-6
Symbols ........................................................................................................................................................ 7
Unpacking/GeneralInstallation ..................................................................................................................... 8-9
TechnicalData andDimensions ...................................................................................................................... 10-11
ElectricConnections ...................................................................................................................................... 12
TumblerInstallation withSeperate Exhaust ..................................................................................................... 13
ExhaustandVenting ...................................................................................................................................... 14
Rules for Safe Operation of Dryer .................................................................................................................. 15
RecommendedTumblerOperationGuidelines ................................................................................................ 16
GeneralMaintenance ..................................................................................................................................... 17
InstructionsforAligning Basket ...................................................................................................................... 18
Instructionsfor removing andcleaning plates in ozonegenerator ...................................................................... 19-20
FrontView .................................................................................................................................................... 21
ControlDoor Assembly ................................................................................................................................. 22
FrontPanel Assembly .................................................................................................................................... 23
DoorAssembly ............................................................................................................................................. 24
DmpThermostat Assembly ............................................................................................................................ 25
DmpControl Panel Assembly ........................................................................................................................ 26
LintDoor Assembly ....................................................................................................................................... 27
Basket & Spider Assembly ............................................................................................................................ 28
RearView ..................................................................................................................................................... 29
AirSwitchAssembly ..................................................................................................................................... 30
BaksetBearings/Sheave Assembly ................................................................................................................. 31
Motor and Fan Assembly .............................................................................................................................. 32
MotorAssembly Reversing ............................................................................................................................ 33
Idler Assembly Non - Reversing .................................................................................................................... 34
OzoneBonnet Assembly ................................................................................................................................35
AirConditioner .............................................................................................................................................. 36
Invertor ......................................................................................................................................................... 37
RearControl ................................................................................................................................................. 38
Transformer ................................................................................................................................................... 39
Ducting .......................................................................................................................................................... 40

Page 6
CONTENTS
TroubleShooting ........................................................................................................................................... 41-43
AirConditioner Operation ............................................................................................................................. 44-45
AirConditioner Maintence ............................................................................................................................ 46
AirConditioner Trouble Shooting .................................................................................................................. 47
AirConditioner Parts ..................................................................................................................................... 48-55

Page 7
Rotationintwodirections
Rotationdanslesdeuxsens
Drehbewigunginzwei
Richtungen
Movimientorotativoenlos
dossentidos
Caution
Attention
Achtung
Atencion;precaucion
Direction of rotation
Sensde mouvement continu
DerotationDrehbewegung
in Pfeilrichtung movimiento
Giratorio o rotatorio en el
sentido de la flecha
The following symbols are used in this manual and/or on the machine. The numbers between () refer to the
numberson the machinesurveys.
NOTE!
On
Marche
Ein
Conectado
Off
Arrêt
Aus
Desconectado
Start
Demarrage
Start
Arranquedeun
movimiento
dangerousvoltage
tensiondangereuse
Gefährliche elektrische
Spannung
tension peligrosa
EndofCycle
DescriptionSymbol
SYMBOLS
Symbol

Page 8
UNPACKING/GENERAL INSTALLATION
UNPACKING
GENERAL
INSTALLATION(ALL
TUMBLERS)
Uponarrivalof the equipment, any damage in shipment shouldbe
reportedtothe carrier immediately.
Upon locating permanent location of a unit, care should be taken in
movementand placementofequipment.
Seeoutline clearance diagrams for correctdimensions.
Remove all packing material such as: tape, manuals, skid, etc
Leveling:Usespirit level on top of tumbler.Adjustleveling bolts on
tumbler(see adjustablelevelingbolts inmaintenance section).
Checkvoltageand amperes on rating plate before installingthe tumbler.
Theconstruction of the tumbler permitsinstallation side-by-side to save
space or to provide a wall arrangement. Position tumbler for the least
amount of exhaust piping and elbows, and allow free access to the rear of
tumblerfor future servicingof belts,pulleysand motors.Installation
clearancefromall combustable material is 0”ceilingclearance, 0” rear
clearance, and 0” side clearance.
Before operating the tumbler, open the basket door and remove the
blocking between the front panel and basket. Read the instruction tags,
owner’smanual, warnings, and etc.
IMPORTANT
This tumbler is designed for a capacity maximum load.
Overloading will lessen the effective of the ozone. Loading
Capacity rating is dependant on the intensity of smell. Heavy
smells will reduce the maximum load capacity.
IMPORTANT
Maximum operating efficiency is dependent upon proper air
circulation. The lint screen must be kept cleaned daily to
insure proper air circulation throughout the tumbler.
IMPORTANT
Provide adequate clearance for air opening into the bonnet
area.

Page 9
UNPACKING/GENERAL INSTALLATION
The tumbler is designed so that when an operator opens the loading door, the
basket and exhaust fan stop after a few seconds of the purge cycle. The
loading door should not be opened until the “Purge” cycle is complete. Ozone
is properly and effectively moved through the basket and exhausted through a
lint trap to the atmosphere. Some of the ozone is re-circulated back into the
bonnet area. The tumbler comes equipped with an inclined self-cleaning lint
screen. In this system, lint accumulates on the underside of the screen until a
blanket of lint will fall from the screen to the bottom of the tumbler cabinet, and
should be removed daily or as required, to prevent an over-accumulation.
IMPORTANT
Opening the loading door deactivates the door switch to shut off the motors,
fan, and ozone generator. The loading door should not be opened until the
“Purge” cycle is complete. Ozone (O3) can be harmful if inhaled when the Parts
Per Million (PPM) is above the maximum safe level for an occupied area. To
restart the tumbler, close the door and press in the push to start button.
At the end of the “Ozone” , a timed “Purge” cycle automatically takes over and
continues the rotation of the fan and basket without ozone, until the ozone is
exhausted to the outside. This function is performed at the end of each
“Ozone” cycle and continues for a minimum of two minutes.
Replacement parts for this dryer are available from your distributor or by
contracting the factory at the address or phone number printed on the cover
page of this manual.
IMPORTANT
Do not exhaust tumbler with any other piece of equipment. The tumbler should
beexhausted separately.
GENERAL
INFORMATION
TUMBLER
“PURGE”CYCLE
REPLACEMENT
PARTS

Page 10
SPECIFICATIONS
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*Capacity rating is dependant on intensity of smell. Heavy smells will reduce maximum load to capacity.

Page 11
DRYER DIMENSIONS

Page 12
The connection needs to be made in the wiring box at the back. Open the
coverplate (G) in order to reach the connection clamps.
The connection cable needs to be brought in through the opening on the side of the wiring
box.
It is necessary to ground the dryer for your personal safety and to ensure a good operation.
115 and 208-240 V - 1 ph
The mains wires (Ll) and (L2) should be connected to the 2 left blocks and the yellow/green
grounding wire (PE) should be connected to the grounding block.
208-240 and 480 V - 3 ph
The 3 mains wires (L1), (L2) and (L3) should be connected to the 3 left blocks and the
yellow/green grounding wire (PE) should be connected to the grounding block.
380-415V - 3 ph
The 3 mains wires (L1), (L2) and (L3) should be connected to the 3 left blocks, the blue
neutral (N) should be connected to the right block and the yellow/green grounding wire
Tumblers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the
Service Connection Box, to a cold water pipe. In all cases, the grounding method must comply with local electrical
code requirements; or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the
Canadian Electrical Code, CA C22.1.
See wiring diagram furnished with dryer. Do not change wiring without consulting the factory, as you may void the
factory warranty. DO NOT CONNECT THE TUMBLER TO ANY VOLTAGE OR CURRENT OTHER THAN
THAT SPECIFIED ON THE TUMBLER RATING PLATE. (Wiringdiagramislocatedonrearwallof tumbler.)
All panels must be in position before operation of tumbler.
«Attention. Lors des opérations d’entretien
des commandes, ètiqueter tous les fils avant
de les dèconnecter. Toute erreur de câblage
peut être une source de danger et de panne»
PE
L1 L2 L3 N
208-240V
3 X 208-240V
3 X 380-415 + N
ELECTRIC CONNECTIONS

Page 13
TUMBLER INSTALLATION WITH SEPARATE EXHAUST
For ductwork less than 14 feet (5 m) and 2 elbows equivalent and less than 0.3
inches (8 mm) static pressure:
NEVERexhaustthe tumbler into a chimney.
NEVER install wire mesh screen over the exhaust or make-up air area.
NEVER exhaust into a wall, ceiling, or concealed space.
IMPORTANT
Always exhaust to the outside and separately from other equipment.
IMPORTANT
Using a duct (booster) fan is not recommended.
1. Make-Up Air opening from outside the building may enter the enclosure
from the top or side walls. The make-up air should be 192 in2(1240 cm2).
2. Enclosure (plenum) with service door. This separates the tumbler air from
the room comfort air.
3. Zero inches (mm) clearance to combustible material allowed on sides and
at points within 4 inches (102 mm) of front on top.
TUMBLER INSTALLATION
WITHSEPARATEEXHAUST

Page 14
EXHAUST AND VENTING
TUMLBERAIRFLOW
INSTALLATION
EXHAUSTING
DUCT
MAKE-UPAIR
OTHERRECOMMENDATIONS
TROUBLESHOOTING
Nothing is more important than airflow for the proper operation of a tumbler. A tumbler
is a pump that draws make-up air from the outdoors, through the ozone generator,
through the clothes and then forces the air through the exhaust duct back to the
outdoors. Some of the air is re-circulated from the exhaust back into the bonnet area.
Just as in a fluid water pump, there must be a fluid airflow to the inlet of the dryer, if
there is to be the proper fluid airflow out of the exhaust duct.
In summary, there must be the proper size out-of-doors inlet air opening (4-6 times the
combined areas of the air outlet) and an exhaust duct, size and length of which allows
flow through the tumbler with no more than 0.3 inches water column (.8 mbar) static
pressure in the exhaust duct.
In some instances, special fans are required to supply make-up air, and/or boost
exhaust fans are required.
FORPROPEROPERATION:
1. Exhaust duct maximum length 14 feet (5 m) of straight duct and maximum of
two 90° bends.
2. Use 45° and 30° elbows wherever possible.
3. Exhaust each dryer separately.
4. Do not install wire mesh or other restrictions in the exhaust duct.
5. Use clean-outs in the exhaust duct and clean periodically when needed.
6. Never exceed 0.3 inches water column (.8 mbar) static pressure in the exhaust
duct.
7. Inside surface of the duct must be smooth.
8. Recommend pop rivets for duct assembly.
FORPROPEROPERATION:
1. Provide opening to the out-of-doors in accordance with the following:
For each tumbler—
6 inches (2 m) diameter exhaust requires a 1 square feet
(0.1 m²) opening for make-up air.
2. Use barometric shutters in the inlet air opening to control air when dryers are
not running.
OtherRecommendations
To assure compliance, consult local building code requirements.
Troubleshooting
Poor ozone circulation, lint accumulations, or air switch malfunction are indicators of
exhaust duct and/or make-up air problems.

Page 15
RULES FOR SAFE OPERATION OF TUMBLER
1. Be sure your tumbler is installed properly in accordance with the
recommended instructions.
2. CAUTION
Be safe—shut main electrical power supply off externally before
attemptingservice.
3. CAUTION
Never use drycleaning solvents: gasoline, kerosene, or other flammable
liquids in the tumbler. Fire and explosion can occur.
Never put fabrics treated with these liquids into the tumbler.
Never use these liquids near the tumbler.
Always keep the lint screen clean.
Never put the above items in the tumbler.
4. Never let children play near or operate the tumbler. Serious injury will
occur if a child should crawl inside and the tumbler is turned on.
5. Never use tumbler door opening and top as a step stool.
6. Read and follow manufacturer’s instructions on packages of laundry and
cleaning aids. Heed any warnings or precautions.
7. Never tumble fiberglass materials in the tumbler unless the labels say
they are machine dryable. Glass fibers break and can remain in the
tumbler and could cause skin irritation if they become mixed into other
fabrics.
8. Reference
Lighting and shut-down instructions and wiring diagrams are located on
the rear wall of the tumbler cabinet.
9. The tumbler must not be installed or stored in an area where it will be
exposedtowaterand/or weather.
IMPORTANT
Opening the loading door deactivates the door switch to shut off the motors, fan,
and ozone generator. The loading door should not be opened until the “Purge”
cycle is complete. Ozone (O3) can be harmful if inhaled when the Parts Per Million
(PPM) is above the maximum safe level for an occupied area.
IMPORTANT
When the power to the dryer is turned off or disrupted, the E-stopped must be
engaged (push in) before the main power to the dryer is turned back on. After
five seconds the E-stop can be disengaged (pulled out).
This procedure prevents the inventor from going into a fault mode, which will
keep the fan motor from running.

Page 16
RECOMMENDED TUMBLER OPERATION GUIDELINES
Benefits
•The Eliminator reduces the amount of space necessary for the smoke removal process
•TheEliminator is environmentally sound andsaferon the garments thananOzone Room
•The Eliminator saves time: A load of 300 garments, depending on the intensity of the smell, on average will
only take 6 – 10 hours with the Eliminator compared to 24 – 48 hours with an ozone room
For the Best Results in Removing Smoke and Odors
1. Run the smoke load through the Eliminator first to remove smoke smell and to break up any soot
2. Wash or dry clean garments to remove the ozone smell and to produce a better finish
3. For heavier smoke loads repeat steps 1 & 2
Run Time
•Tumbler runs 60 minutes with ozone injected into the basket
•Then runs an additional 5 minutes of purge time (the inverter drive kicks the motor into high speed spin)
•Thereisa dehumidifier on the Eliminator that enables higherproduction of ozone, and it aids in reducingthe
breakup of the O3molecules which causes the ozone to last longer
Suggested Load Capacity
Using a scale 0 - 5 based on smell intensity
0being verylittle smell
5being very heavysmell
Smell Range Load Capacity (Dry Clothes)
0 – 1 60 – 80 lbs
2 – 3 50 lbs
3 – 4 30 lbs
5 15 – 20 lbs
For loads that fall into the smell range of 3 – 5, it is recommended to run the loads twice in the Eliminator.

Page 17
CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase the efficiency
of the dryer, as the moisture-laden air will be exhausted more quickly.
DRYER AREA. Keep dryer area clean and free from combustible materials, gasoline and other flammable vapors and
liquids.
CLEAN BASKET AND SWEEP SHEETS. Clean periodically and/or as often as required. The basket and sweep
sheets are easily accessible by removing the front panel of the dryer.
EXHAUST SYSTEM. Check and clean.
OZONE GENERATOR. Mica sheets stainless screen and generator chamber must be cleaned and dried under normal
use. Refer to owner manual for servicing instructions. May need to clean more often under heavy use.
PULLEYS AND BELTS. Keep belts clean. Oil and dirt will shorten the useful life of the belt. Never allow a belt to run
against the belt guard. Check periodically for alignment. Pulley shafts must be parallel and the grooves must be
aligned. Check and re-tighten pulley set screws periodically. Check belt tension periodically. Lower motor to increase
tension by adjusting the nuts fastening the motor plate to the rod connected to the gear reducer.
MAKE-UP AIR. Do not obstruct the flow of combustion (make-up) air and ventilating air. Check ducting for obstruc-
tions.
DRYER VOLTAGE. Check dryer voltage per dryer Rating Plate.
AIR SWITCH. Check air switch alignment.
ELECTRIC MOTORS. Keep motors clean and dry.
LOADING DOOR GASKET. Check for tears, rips, gashes, etc. Replace if damaged.
DAILY
THREE
MONTHS
SIX
MONTHS
YEARLY
GENERAL MAINTENANCE

Page 18
INSTRUCTIONS FOR ALIGNING BASKET
1. Loosen the 4 cast iron bearing bolts or gear reducer (1, 2, 3 & 4) on rear of dryer, and 2 adjusting bolts #5, on
gear reducer housing. (Fig. 3).
2. Place one “A” and two “B” diameter pins inside the drying compartment between the rim of the basket opening and
the rim of the door opening in the positions shown in Figure 1 and Figure 2. Check the two “B” pins for equal
clearance.
3. With the pins in position, tighten the two No. 5 bolts until flush against back of dryer. Retighten cast iron bearing or
gear reducer mounting bolts in the numerical order indicated in Figure 3. Tighten lock nuts No. 6 to secure bolts
No. 5 in position. Then remove pins.
4. Check the space between basket and door opening at “A” pin and “B” pin positions (Figure 2). If the gap is not
approximately the same on both sides, repeat steps 1, 2 & 3.
NOTE: Use short sections of round steel rod for pins or drill bits may be used in place of round rod.
Gear Reducer
16
5
3
24
56
Rear of Dryer
Fig. 3
Cast Iron Bearing

Page 19
INSTRUCTIONS FOR REMOVING AND
CLEANING PLATES IN OZONE GENERATOR

Page 20
INSTRUCTIONS FOR REMOVING AND
CLEANING PLATES IN OZONE GENERATOR