Clayton Power G3 Display 006-00001GF User manual

G3 Display
006 –00001GF
USER’S MANUAL
Firmware version 1.02.05
Hardware version 1.03

G3 Display 006-00001GF
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Clayton Power R&D, s.r.o. 006-00001DSF rev.003
IMPORTANT BASIC-INFORMATION
This User-Manual serves a guideline for safe and effective operation, for installation of
equipment and for equipment maintenance. –It is therefore obligatory that all persons who
work on or with the equipment are completely familiar with the content of this manual and
follow the instructions contained herein. Installation of and work on the product may only be
carried out by qualified, authorized and trained staff, familiar with the locally applicable
standards and taking into consideration the safety guidelines and measures.
Attention
We from Clayton Power make every effort to ensure that the information contained within
this document are correct. However, our equipment is continuously being improved and
updated, so we cannot assume liability for any errors which may occur. The information may
contain errors or inaccuracies and represents no commitment whatsoever.
Exclusion of liability
Clayton Power shall in no event be liable for loss, damages or costs arising from use of this
Clayton Power product, or in any way connected with faulty installation, improper operation
or incorrect utilization and maintenance.
Clayton Power shall in no event be liable for any direct or indirect damages, disablement or
death on persons who
-works with or are dependent on Clayton Power products
-are connected to medical equipment or to any life support system, where Clayton Power
products is integrated as a component
Copyright
The information contained within this document remains the sole property of Clayton Power
No part of this document may be copied or reproduced in any form or by any means, and the
information contained within is not to be communicated to a third party, without the prior
written consent of Clayton Power.
Clayton Power R&D, s.r.o.
Legionárska 7158 / 5
911 01 Trencin
Slovakia
Phone: [phone]

G3 Display 006 –00001GF User’s manual
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Table of Contents
1Features ............................................................................................................................... 4
2Installation........................................................................................................................... 4
2.1 Safety instructions ....................................................................................................... 4
2.2 Wiring.......................................................................................................................... 4
2.3 Connectors Pinout and Location.................................................................................. 4
2.4 Connection to system................................................................................................... 5
3Functions............................................................................................................................. 6
3.1 Keyboard function ....................................................................................................... 6
3.2 Main Screen................................................................................................................. 6
3.3 Menu............................................................................................................................ 7
3.3.1 Main menu............................................................................................................ 7
3.3.2 Genset menu ......................................................................................................... 7
4Label ................................................................................................................................... 8
5G3 Display outline drawing .............................................................................................. 10

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Clayton Power R&D, s.r.o. 006-00001DSF rev.003
1Features
•Remote control of up to four G3 combi or inverter
•Wide supply voltage range 8-35VDC
•Single wire communication with up to four G3 units
•Low power consumption >5mA in standby mode (without back light)
•Low sleep mode consumption >100uA
•Firmware update over PC
2Installation
2.1 Safety instructions
Installation must strictly follow the national safety regulations in compliance with the
enclosure, mounting, creepage, clearance, casualty, markings, and segregation
requirements of the end-use application. The installation must be performed by
professional installer only. Switch off the system and check for hazardous voltages
before altering any connection! Ensure that both units are switched off during the
wiring of G3 display to Inverter/Charger/Combi!
2.2 Wiring
The maximal length of cables between the G3 display 006-00001GF and
Inverter/Charger/Combi is 5 meters. Use the wire AWG18 with rating of 300VAC for
the connections. The temperature rating of cables has to be minimum 80°C or higher
(according to end-use application)
2.3 Connectors Pinout and Location
Figure 1: Location of connectors on rear panel of G3 Display

G3 Display 006 –00001GF User’s manual
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J1
Pin
Signal
Description
1
2
3
4
5
6
7
8
9
10
11
12
GND
GND HALL
+5V HALL
REMOTE OUT
+BATTERY
DATA
OUT_1
OUT_2
OUT_3
SNS HALL
INPUT_1
INPUT_2
Supply ground ( - BATTERY)
Hall sensor ground
Hall sensor supply
Remote control of G3
Supply voltage (+ BATTERY)
Single Wire Data communication
Output #1 –Generator remote control
Output #2
Output #3
Hall sensor output
Input #1
Input #2
Mating connector type is MOLEX 0039012125
J4, J5
Pin
Signal
Description
1
2
3
4
5
6
-TEMPX1
GND_TELE
+TEMPX1
SYNC_IN/OUT
DATA
REMOTE OUT
N/A for Display
User’s GND (Fused)
N/A for Display
N/A for Display
Single Wire Data communication
Remote control of G3
Mating connector type is MOLEX 0900750031
Connectors J4 and J5 are connected in parallel.
2.4 Connection to system
For connection refer to the Figure 2 and G3 Display pinout table.
Figure 2:Block connection of G3 Display

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Clayton Power R&D, s.r.o. 006-00001DSF rev.003
3Functions
G3 Display provides following features:
Battery voltage measurement
Remote control of connected G3 unit(s)
Remote and manual control of generator
G3 status information
Displaying of battery current
Displaying of inverter power
Manual control of Boost charge
3.1 Keyboard function
Key
Key Function
Turn On Display and all connected units
Turn Off Display and all connected units
Scroll up in the menu list; increase set value
Scroll down in the menu list; decrease set value
Enter to the menu if pressed in main screen or escape from menu if pressed in menu
Enter to the selected submenu; save set value
3.2 Main Screen
When menu is not active, G3 Display shows following data:
G3 unit status –charging and inverter mode
Generator status
G3 output power
Measured battery voltage
Battery current

G3 Display 006 –00001GF User’s manual
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G 13,4V
50W 3,7A
Figure 3: Display main screen description
3.3 Menu
3.3.1 Main menu
-Boost Charge –During normal charge the Combi charge the battery to 14.4V. When
boost mode is active, the Combi charges battery to 15.4V. The Boost mode function is
automatically disabled when the 230vac mains grid is removed, making the Combi return
to normal charge.
The function is only used on flooded lead acid cells periodically to desulfate the cells.
This function should not be used on GEL or AGM batteries.
-Version –shows version of G3 Display firmware and hardware
3.3.2 Genset menu
The Genset function makes it possible to automatically start a Generator when the battery is
empty and automatically stops when the battery is full.
The function requires a Combi in the system to handle the 230vac from the generator.
Figure 4: Menu item tree
Indication of
running generator
Indication of battery
charging
230V output power
Measured battery voltage
Battery current
“-“indicate discharging
Indication of 230VAC
output is available

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Clayton Power R&D, s.r.o. 006-00001DSF rev.003
-Trig Voltage –generator trigger voltage; if the battery voltage is bellow this voltage,
the generator is turned on. The Generator cannot be turned on while the battery
voltage is below the trigger level.
Max Time –maximum period of time the generator is allowed to run if the combi is
unable to fully charge the battery within this time. The timer will start to run when the
battery voltage is above the voltage trigger level.
Manual Cont. –manual control of generator. Generator can be controlled manually
from trigger voltage until the battery is detected full.
While battery voltage is below Voltage trigger level it is not possible to stop the
Generator and while the battery is detected full the generator will be stopped
automatically.
4Label

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Clayton Power R&D, s.r.o. 006-00001DSF rev.003
5G3 Display outline drawing

G3 Display 006 –00001GF User’s manual
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How to Reach Us:
http://www.claytonpower.com
CP Development Centre
Clayton Power R&D, s.r.o.
Legionárska 7158 / 5
911 01 Trencin
Slovakia
Phone: [phone]
CP International Sales
Clayton Power GmbH
Oberwolfhauserstrasse 10
8633 Wolfhausen
Switzerland
Phone: [phone]
Fax: [phone]
Clayton Power™ and the Clayton Power
logo are trademarks of Clayton Power
GmbH. All other product or service names
are the property of their respective
owners.© Clayton Power R&D, s.r.o..
2009. All rights reserved.
Document Number: 006 –00001DSF
rev. 003
07/2010