Cleveland Steel Tool Handy-Mag II User manual

Handy-Mag II
474 E. 105th Street
Cleveland, OH 44108-1378
(216) 681-7400 • Fax (216) 681-7009
800-446-4402

Table of Contents
Warranty ................................................................................................................ 1
Safety Precautions ................................................................................................ 2
General Information............................................................................................... 3
Specications ........................................................................................................ 3
Grounding Instructions/Extension Cords............................................................... 4
Getting Started ...................................................................................................... 5
Before the Cut ....................................................................................................... 6
Gear Selection....................................................................................................... 6
Changing the Arbor to Optional Drill Chuck........................................................... 6
Making the Cut ...................................................................................................... 7
After the Cut .......................................................................................................... 7
Maintenance.......................................................................................................... 8
Troubleshooting..................................................................................................... 9
Parts List.........................................................................................................10-12
Parts Breakdown ................................................................................................. 13
Handy-Mag II

Handy-Mag II
Warranty
The Cleveland Steel Tool Company will, within one (1) year of date of purchase, replace or repair
F.O.B. the factory, any goods, which are defective in materials and workmanship provided that the
buyer returns the defective goods, freight prepaid, to the seller, which shall be the buyer’s sole
and exclusive remedy for the defective goods. THIS WARRANTY IS VOID IF YOU ATTEMPT
REPAIRS YOURSELF. This warranty is void if the items have been damaged by accident, neglect,
or other causes not arising out of defects in materials or workmanship. This warranty does not
apply to machines and/or components which have been altered, changed or modied in any way,
or subjected to use beyond recommended capacities and specications. Electrical components
are subject to respective manufacturer’s warranties. In no event shall The Cleveland Steel Tool
Co. be liable for loss or damage resulting directly or indirectly from the use of merchandise or
from any other cause. The Cleveland Steel Tool Co. is not liable for any costs incurred on such
goods or consequential damages. No ofcer, employee or agent of the Cleveland Steel Tool Co.
is authorized to make oral representations or warranty of tness or to waive any of the foregoing
terms of sales and none shall be binding on The Cleveland Steel Tool Co.
Proof of purchase date required
This warranty does not apply to machines and/or components which have been altered, changed
or modied in any way, or subjected to use beyond seller recommended capacities and specica-
tions. In no event shall seller be liable for labor costs expended on such goods or consequential
damages. Seller shall not be liable to the purchaser or any other person for loss, downtime, or
damage directly or indirectly arising from the use of the goods from any other cause. The Cleve-
land Steel Tool Co. reserves the right to make improvements and design modications to the
machine without prior notice.
_______________________________________________
Company Name
Date of Purchase_________Serial #___________________
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Handy-Mag II
SAFETY PRECAUTIONS
1. The operator of this machine should thoroughly understand this manual before starting
any operation.
2. The area around the machine should be well lit, dry, and free from obstructions.
3. Wear eye and ear protection at all times.
4. All maintenance and repair work should be performed by a person familiar with the
machine.
5. Do not use Handy-Mag II drilling machines on surfaces or materials being welded.
Doing so can damage the machine’s electrical components.
6. Disconnect the power from the machine before performing any maintenance or repair
work. Turn power switch to the OFF position when changing tooling.
7. Always disconnect from the power source before moving. Be sure switches are off
before connecting to a power source.
8. Magnet will not hold properly on thin materials (under 3/8”) or rough and dirty surfaces.
9. Always use safety chain and chip shield provided with machine.
10. Assure all tooling is properly held in position before starting any operation. Periodically
check all tooling for tightness.
11. Do not use dull or broken cutters.
12. Keep tools sharp and clean for better and safer performance. Follow instructions for
lubricating and changing accessories. Inspect tool cords periodically and if damaged,
have repaired by authorized service facility. Inspect extension cords periodically and
replace if damaged. Keep handles dry, clean and free from oil and grease.
13. Beware of slugs ejected at end of cut. They become HOT during the cut.
14. Keep bottom of magnet burr free and clear of chips and debris.
15. Drilling stacked material requires a special STACKED GEOMETRY cutter.

General Information
The Cleveland Steel Tool Handy-Mag II is a compact
magnetic base drilling system that features:
•A capacity up to 2-1/16" diameter through 3" material
• Drilling stacked material requires a special STACKED GEOMETRY cutter.
•Positive slug ejection system
•Internal cutter lubrication for increased tool life
•Powerful 2 speed motor
•Adjustable motor slide ways
•Complete coolant system
•Safety Chain
•Chip shield
•Rugged carrying case
SPECIFICATIONS:
•Annular cutter range: 7/16" thru 2-1/16"
•Annular cutter depth range: 3"
•Twist drill capacity (with optional chuck & adapter): 5/8"
•Weight: 48 lbs.
•Height: Rack fully raised- 24"; Rack lowered- 20"
•Voltage: 110v AC, 15 amps, 1800 watts, grounded & double insulated
•Frequency: 50-60 HZ
•RPM No Load: 380 & 500 RPM
•Magnetic Holding Deadlift: 3500 lbs.
•Magnet dimensions: 3" x 8" base
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Handy-Mag II
Table of contents