Cohu HD ER 8800 User manual

HeliosTM Products
INSTALLATION MANUAL Series
ER 8800
Long-Range Video Camera
www.CohuHD.com
[email protected]
July 15, 2014
Technical Manual 6X-1110B

2 6X-1110B
Table of Contents
About this document 3
Additional information and documents related to the camera system 3
Copyright/Intellectual Property Rights statement 3
Support services 3
Returns 4
Safety instructions 5
Grounding 6
1.0 Introduction 7
1.1 Optional Accessories 7
2.0 Installation 8
2.1 Test Cable Requirements 9
2.2 CohuHD-Manufactured Test Cables (ER8900E1) 9
2.3 Connector Pinouts 9
3.0 Mounting Methods 10
3.1 Standalone Camera System Mounting Methods 12
3.1.1 Pedestal Mount Installation. CohuHD p/n 8186-1 12
3.1.2 Wall Mount Installation. CohuHD p/n 8186-2 13
3.1.3 Pole Mount Installation. CohuHD p/n 8186-3 14
3.1.4 Corner Mount Installation. CohuHD p/n 8186-4 15
3.1.5 Parapet Mount Installation. CohuHD p/n 8186-5 16
3.1.6 Installation Procedure 17
3.2 Overall Dimensions 19
3.3 Mounting Hole Pattern 19
3.4 Mounting Brackets Dimensions 20
4.0 Quick Check 24
4.1 Control and Viewing of Camera 24
4.2 Checkout Procedure 24
5.0 Maintenance 25
5.1 Camera Head Housing Pressurization 25
5.1.1 Schrader Valve 26
5.1.2 Pressure Relief Valve 26
5.1.3 Pressurizing Procedure 26
6.0 Warranty 27
7.0 ER8800 Series Variants Applicable to the Manual 27

6X-1110B 3
About this document
This manual contains information on the installation and maintenance of the CohuHD ER8800Series Long
Range Standalone Camera System. Please read this manual carefully prior to installation to prevent any
accidental damage or misuse. The manual is available from the CohuHD website at:
http://www.CohuHD.com/Files/install_manuals/ER8800_IM.pdf
The information in this manual is subject to change without notice. Please refer to the above website for
the latest information.
NOTE: All graphics contained within this document, including screenshots and other displays, are for reference use
only and are subject to change.
Additional information and documents related to the camera system
For additional information on WinMPC, contact Customer Service.
Copyright/Intellectual Property Rights statement
Copyright 2014 by CohuHD Costar, LLC. CohuHD Costar, LLC has intellectual property rights to technology
embodied in the product described in this manual.
CohuHD™ and Helios™ are trademarks of CohuHD Costar, LLC.
Support services
Please contact the Customer Service Department for technical assistance.

4 6X-1110B
Returns
This item was thoroughly tested and carefully packed at the factory prior to shipping. Upon acceptance by
the carrier, the carrier assumes responsibility for the item’s safe arrival. If you receive the item in a damaged
condition, apparent or concealed, a claim for damage must be made to the carrier.
If a visual inspection shows damage upon receipt of this shipment, it must be noted on the freight bill or
express receipt and the notation signed by the carrier’s agent. Failure to do this can result in the carrier
refusing to honor the claim.
When the damage is not apparent until the unit is unpacked, a claim for concealed damage must be made.
Make a mail or phone request to the carrier for inspection immediately upon discovery of the concealed
damage. Keep all cartons and packing materials.
To return the product to the factory for service, please contact the Customer Service Department for a Re-
turn Material Authorization (RMA) Number.
Prominently display the RMA number on the outside of the shipping container(s) and on paperwork con-
tained inside. Give a brief description of why the equipment is being returned and list the symptoms of any
problems being experienced with the equipment.
For shipment, send package with enough foam padding or other packing material to prevent damage during
shipping. The original shipping carton is a good container if it has not been damaged.
Shipment
IMPORTANT
If the camera needs to be shipped, please use the original packaging material which was designed to
protect the product during transportation. If the original packaging is lost or damaged, please order a
replacement from Customer Service.

6X-1110B 5
Safety instructions
• Installationmustbedonebyqualiedinstallers,andconformtoalllocalcodes.
• It is the user’s responsibility to ensure that the mounting methods are safe and adequate for the
location.
• Use only stainless steel (SS) hardware to fasten the mount to an outdoor surface.
• Allservicingmustbeperformedbyqualiedservicepersonnel.Proceduresinthismanualdonot
require entry into the housing of the camera system. The unit contains potential high voltage. It also
contains sensitive devices that can be damaged by static discharge. To reduce the risk of electric
shock and damage to the unit by static discharge do not perform any servicing other than described
in these instructions. If the unit is defective, please contact the Customer Service Department for
technical assistance.
• It is the sole responsibility of the installer to provide proper installation in compliance with all local
codes and regulations.
CAUTION:
Secure the camera system before the power is applied.
WARNING:
Do not open enclosures. There are no user-serviceable parts inside.
CAUTION:
Inordertoavoiddeteriorationofthecolorlterofthesensorandpotentialdiscolorationoftheimage
avoid pointing the camera directly toward the sun or other bright source.

6 6X-1110B
Grounding
• To provide protection against electrical surges induced by lightning, static charges, or any other
cause, the camera and cabling system must be properly grounded to earth. For installation on a
building, the camera must be bonded (that is, provided with a low impedance connection) to the
building’s structural earth ground system. For installation on a metal pole with a proper ground
system at the base, the camera must be bonded to the pole. For installation on a non-grounded or
insulated support, the camera must be grounded with an adequate ground strap or wire between
the camera and a nearby ground system, or to a ground system installed at the base of the sup-
port. Failure to adequately ground the camera may lead to failure of the camera. This applies to
low voltage (i.e. PoE cameras) as well as to 115 Vac cameras. Failures due to surges are not
covered by the warranty, as they are not due to defects in material or workmanship, and it is
the installer’s responsibility to meet these grounding requirements.
• All system cables must be shielded, and the shield(s) must be bonded to earth ground.

6X-1110B 7
1.0 Introduction
The CohuHD’s ER8800 series includes a standalone camera system with a high performance zoom lens
made for long range applications. With long range lens and accessory options, the ER8800 line is designed
for the rigorous environments and requirements for border, port, and shipboard security, as well as range
safety, intruder detection, and other targeting or tracking applications.
Thexedcamerasystem:
• Complies with NEMA TS 2 standards for shock and vibration. For ingress protection, the camera
system complies with the IP67 standard.
For more information on specications and datasheets, please refer to specic product pages at CohuHD’s
website.
1.1 Optional Accessories
Thefollowingoptionalcablesandeldconnectors(oreldconnectorkits)arerecommendedbyCohuHD
for camera system installation, and can be purchased with the camera system.
Cables:
• ER8900E1 Series
For more information on cables see Sections 2.1 and 2.2 of this manual.
Field Connector or Connector Kit:
• Mating Connector: PT06A-20-39S(SR) or equivalent, CohuHD p/n:1310230-005 (supplied, if or-
dered).
For more information on the connector see Section 2.3.
24 Vdc Power Supply:
• Power supply PFC-500-27.
ER8800 Standalone Camera System
Schrader Valve
Pressure Relief Valve
(shown with plastic tubing)
ER8800 Camera System Rear Plate

8 6X-1110B
2.0 Installation
This chapter covers the general installation and cable requirements of the ER8800 series.
NOTE: All graphics contained within this document, including screenshots and other displays, are for reference use
only and are subject to change.
Before starting installation:
• Choose the installation mounting method. See Chapter 3 of this manual.
• Have the system cable available. CohuHD-manufactured cables can be purchased with the cam-
era system. See Section 2.2.
• Verify that the system cable can be routed to the location of the mounting assembly.
See Chapter 3 for details on the installation procedure for recommended mounts.
Figure 1 shows an interconnection diagram for the ER8800 series camera systems. The diagram repre-
sents typical installations. Each installation site will have its own unique requirements.
NOTE: For a PC without a serial port, CohuHD recommends USB-RS232 adapter cable: p/n ES-U-1001-
R10(R100).
Power
Analog
Monitor
RS-232/422 Converter
Direct plug-in
to computer
serial port
422 232
Coax Cable Serial Cable
System Cable
Earth
Ground
Properly secure the camera
system before the power is
applied.
Figure 1. Interconnection Diagram

6X-1110B 9
2.1 Test Cable Requirements
To build the test cable, CohuHD recommends:
• AC38 Composite Cable. The maximum recommended cable length is 22 m (75’).
2.2 CohuHD-Manufactured Test Cables (ER8900E1)
CohuHD-manufactured cables are available for ER8800 series camera systems operating from 24 Vdc.
The ER8900E1 cable is intended for applications where the 24 Vdc power supply is located within 20 feet
of the camera.
Please contact the Customer Service Department for technical assistance.
2.3 Connector Pinouts
A single connector on the rear camera panel provides all electrical connections for the camera system.
Table 1 lists pin functions of the camera connector, which are identical to the corresponding pin functions
of the mating connector.
Camera Connector - Mil Spec Con: PT07C-20-39P connector, CohuHD p/n: 1310225-004. Mating con-
nector - PT06E-20-39S(476) or equivalent, CohuHD p/n:1310230-105 (supplied, if ordered).
A
Z
Y
X
W
V
U
T
S
R
P
NMLKJHG
F
E
D
C
B
a
r
pn
m
k
j
h
g
fedc
b
i
q
CAMERA CONNECTOR
Pin Function
ETXD
iRXD
bData Ground
kData Ground
H+24 Vdc Camera Power
GCamera Power Return
M+24 Vdc Camera Heater Power
NHeater Power Return
KVideo
JVideo Ground
LOverall Cable Shield
Figure 2. Pin Location Diagram
MS-type Connector
View from the front (mating) side
Table 1. MS Connector Pinouts

10 6X-1110B
WARNING:
It is the user’s responsibility to ensure that the mounting methods are safe and adequate for the location.
CAUTION:
Do not allow the full cable weight load to be placed solely at the camera system connector.
3.0 Mounting Methods
The ER8800seriesis designed for outdoor installation.
For installation:
• Use stainless steel (SS) hardware to fasten the camera system to the mounting bracket and mount-
ing brackets to surfaces.
• Use anti-seize compound in order to prevent galling on the threads. CohuHD recommends Never
Seez® from Bostick.
• Use gasket materials, if needed.
• Use a sealant wrap on the camera system waterproof connectors and their mating system cable
plugs for additional protection against moisture in severe conditions. Coax-Seal® is the recom-
mended product.
• Mounts, poles, and metallic conduits must be bonded to earth ground.
The following mounts are recommended by CohuHD and can be purchased with the camera system:
Standalone Camera System
1. Pedestal mount kit: CohuHD p/n 8186-1
The kit includes:
Pedestal mount: CohuHD p/n 7411542-001
Adjustable head: CohuHD p/n 7411558-005
2. Wall mount kit: CohuHD p/n 8186-2
The kit includes:
Wall mount: CohuHD p/n 7411417-001
Adjustable head: CohuHD p/n 7411558-005
Support strut: CohuHD p/n 7411558-003
3. Pole mount kit: CohuHD p/n 8186-3
The kit includes:
Wall mount: CohuHD p/n 7411417-001
Adjustable head: CohuHD p/n 7411558-005
Large pole mount: CohuHD p/n 7411408-001
Support strut: CohuHD p/n 7411558-003
Small pole mount: CohuHD p/n 7411558-002

6X-1110B 11
4. Corner mount kit: CohuHD p/n 8186-4
The kit includes:
Wall mount: CohuHD p/n 7411417-001
Adjustable head: CohuHD p/n 7411558-005
Large corner mount: CohuHD p/n 7411425-001
Support strut: CohuHD p/n 7411558-003
Small corner mount: CohuHD p/n 7411558-004
5. Parapet mount kit: CohuHD p/n 8186-5
The kit includes:
Parapet mount: CohuHD p/n 7411426-001
Wall mount: CohuHD p/n 7411417-001
Adjustable head: CohuHD p/n 7411558-005
Support strut: CohuHD p/n 7411558-003

12 6X-1110B
3.1 Standalone Camera System Mounting Methods
3.1.1 Pedestal Mount Installation. CohuHD p/n 8186-1
Use the adjustable head and wall mount for installation on a pedestal. See Figure 3 for a typical installation
diagram and Figures 13 and 14 for mount dimensions.
Figure 3. Installation to a Pedestal
Mounting Bracket
Bolt, 1/4-20 (4)
(supplied)
Bolt, (1)
(supplied)
Bolt, Hex Head 1/4-20x3/4”L, SS (3)
Washer, Spring Lock 1/4”, SS (3)
Washer, Flat 1/4”, SS (3)
(supplied)
Adjustable Head

6X-1110B 13
3.1.2 Wall Mount Installation. CohuHD p/n 8186-2
Use the adjustable head, wall mount, and strut for installation to a wall. See Figure 4 for a typical installation
diagram and Figures 14, 16, and 17 for mount dimensions.
Wall Mount
Mounting Bracket
Bolt, 1/4-20 (4)
(supplied)
Bolt, (1)
(supplied)
Bolt, Hex Head 1/4-20x3/4”L, SS (3)
Washer, Spring Lock 1/4”, SS (3)
Washer, Flat 1/4”, SS (3 )
(supplied)
Adjustable Head
Support Strut
Clamp Swivel
Bolt, Hex Head, 1/4-18x1½”L, SS (3)
Washer, Flat 1/4”, SS (6)
Washer, Spring Lock 1/4”, SS (3)
Nut, Hex, 1/4”, SS (3)
(supplied)
Wall Swivel
Bolt, Hex Head, 5/16-18x1½”L, SS (4)
Washer, Flat 5/16”, SS (8)
Washer, Spring Lock 5/16”, SS (4)
Nut, Hex, 5/16”, SS (4)
(supplied)
Figure 4. Installation to a Wall

14 6X-1110B
3.1.3 Pole Mount Installation. CohuHD p/n 8186-3
Use the adjustable head, wall mount, support strut, large pole mount, and small pole mount for installation
to a pole. See Figure 5 for a typical installation diagram and Figures 14, 16, 17, and 18 for mount dimen-
sions.
Figure 5. Installation to a Pole
Mounting Bracket
Bolt, 1/4-20 (4)
(supplied)
Bolt, (1)
(supplied)
Bolt, Hex Head 1/4-20x3/4”L, SS (3)
Washer, Spring Lock 1/4”, SS (3)
Washer, Flat 1/4”, SS (3 )
(supplied)
Adjustable Head
Wall Mount
Small Pole Mount
Washer, Flat 5/16”, SS (8)
Washer, Spring Lock 5/16”, SS (4)
Nut, Hex, 5/16”, SS (4)
(supplied)
Support Strut
Washer, Flat 1/4”, SS (6)
Washer, Spring Lock 1/4”, SS (3)
Nut, Hex, 1/4”, SS (3)
(supplied)
Stainless Steel Straps
Stainless Steel Straps
Large Pole Mount
Wall Swivel
Clamp Swivel

6X-1110B 15
3.1.4 Corner Mount Installation. CohuHD p/n 8186-4
Use the adjustable head, wall mount, support strut, large corner mount, and small corner mount for instal-
lation to a corner. See Figure 6 for a typical installation diagram and Figures 14, 16, 17, and 19 for mount
dimensions.
Mounting Bracket
Bolt, 1/4-20 (4)
(supplied)
Bolt, (1)
(supplied)
Bolt, Hex Head 1/4-20x3/4”L, SS (3)
Washer, Spring Lock 1/4”, SS (3)
Washer, Flat 1/4”, SS (3)
(supplied)
Adjustable Head
Wall Mount
Large Corner Mount
Small Corner Mount
Washer, Flat 5/16”, SS (8)
Washer, Spring Lock 5/16”, SS (4)
Nut, Hex, 5/16”, SS (4)
(supplied)
Support Strut
Washer, Flat 1/4”, SS (6)
Washer, Spring Lock 1/4”, SS (3)
Nut, Hex, 1/4”, SS (3)
(supplied)
Fasteners, SS (2 x 2 places)
(not supplied)
Fasteners, SS (4 x 2 places)
(not supplied)
Wall Swivel
Clamp Swivel
Figure 6. Installation to a Corner

16 6X-1110B
3.1.5 Parapet Mount Installation. CohuHD p/n 8186-5
Use the adjustable head, wall mount, and parapet mount for installation to a parapet. See Figure 7 for a
typical installation diagram and Figures 14, 16, 17, and 20 for mount dimensions.
Wall Mount
Mounting Bracket
Bolt, 1/4-20 (4)
(supplied)
Bolt, (1)
(supplied)
Bolt, Hex Head 1/4-20x3/4”L, SS (3)
Washer, Spring Lock 1/4”, SS (3)
Washer, Flat 1/4”, SS (3 )
(supplied)
Adjustable Head
Support Strut
Clamp Swivel
Bolt, Hex Head, 1/4-18x1½”L, SS (3)
Washer, Flat 1/4”, SS (6)
Washer, Spring Lock 1/4”, SS (3)
Nut, Hex, 1/4”, SS (3)
(supplied)
Wall Swivel
Bolt, Hex Head, 5/16-18x1½”L, SS (4)
Washer, Flat 5/16”, SS (8)
Washer, Spring Lock 5/16”, SS (4)
Nut, Hex, 5/16”, SS (4)
(supplied)
Figure 7. Installation to a Parapet

6X-1110B 17
3.1.6 Installation Procedure
Provisions must be made for routing the system cable up to the camera system location:
• Pole mounting: if the cable routes up through the pole, support the cable inside the pole to strain
relieve the camera connector.
• Pedestal mounting: route the cable down into the pedestal. The cable must be secured by a strain
relief within the pedestal and must not be allowed to hang free through the pedestal.
The sequence of installation can vary from site to site:
• Verify that the system cable is accessible for connection to the camera system connector at the
mounting location.
• Prepare wall for installation: use the mount as a template. Mark and drill holes in the mounting
surface.
• Install large corner, large pole, and parapet mounts. For mounting on:
• Acorner: Use the mount as a template. Mark and drill holes in the mounting surface. Posi-
tion the mount over the mounting holes. Secure with 5/16-inch fasteners (not supplied).
Drill a hole for the cable if required. See Figure 6.
• A pole: Position the pole mount on the pole and secure with the stainless steel mounting
straps(supplied).Useaatbladescrewdriveror5/16-inchsocketwrench(notsupplied)
to tighten strap screws. See Figure 5.
• A parapet: Fasten the parapet mount adapter to the structure (see Figure 20):
1. Slip the upper and lower mounting brackets onto the tube assembly. The bracket
with the strap on the lower end is installed last. Seat the bottom of the tube
against the strap and snug the U bolt.
2. Hold the parapet mount assembly against the parapet and position it as far down
aspossible,sothatthe6-inchangeclearsthetopoftheparapetbyoneortwo
inches.
3. Slide the upper mounting bracket up to the edge of the parapet (or as close to the
edge as practical) and anchor the fasteners securely. Snug the U bolt and mark
the drill pattern.
4. Drill holes, insert fasteners, and secure to parapet.
• Install the adjustable head for a standalone camera system (see Figures 3-7):
• Attach the mounting bracket to the pedestal or wall mount with four 1/4-20 stainless steel
screws (supplied).
• Attach the adjustable head to the mounting bracket with the bolt (supplied).
• Install the wall mount. For mounting on:
• Awall: Position the wall mount over the mounting holes.Attach with four 5/16-inch fasten-
ers (supplied). See Figures 4 and 7.

18 6X-1110B
• A pole or a corner: Attach the wall mount to the studs on the large pole or large corner
mount and secure with the 5/16-inch nuts and washers (supplied). See Figures 5 and 6.
• Aparapet:Positionthewallmountovertheangeholes.Securewithfour5/16-inchfas-
teners (not supplied).
• Install the support strut. For mounting on:
• A wall or parapet: Prepare the surface for the support strut installation. Using the wall
swivel as a template, drill three holes into the mounting surface about 17 inches (430 mm)
from the centerline of the wall mount. See Figures 4 and 7.
• A corner and pole: Attach the small corner mount to a wall or the small pole mount to a
pole and secure with fasteners (not supplied) or with the stainless steel mounting straps
(supplied). See Figures 5 and 6.
• A wall, corner, pole, and parapet: Attach the wall swivel to the mounting surface with three
1/4-inch diameter stainless steel fasteners.
• Attach the clamp swivel to the wall mount with the stainless steel clamp (supplied) and
securely tighten the clamp.
• For a standalone camera system:
• Loosen the bolts on the adjustable head and adjust the pan rotation and tilt angle to the
desired position. Retighten the bolts and lock the mount into place.
• Connect the system cable to the camera system rear plate.

6X-1110B 19
3.2 Overall Dimensions
3.3 Mounting Hole Pattern
8.5 (215.9) 26.5 (673.1)
9.8 (248.9)
11.9 (302.3) 4.8 (121.9)
Dimensions in inches (mm)
2.00 (50.8)
.625 (15.9)
1/4-20 Thread
(Swage nut, 5 places)
2.75 (69.85)
2.00 (50.8)
.625 (15.9)
Dimensions in inches (mm)

20 6X-1110B
3.4 Mounting Brackets Dimensions
Ø 8.50
(215.9)
10.00
(254.0)
Ø 6.00
(152.4)
Ø .38 (9.7)
4.75 (120.7) BC
Ø .38 (9.7)
7.00 (177.8) BC
Figure 13. Pedestal Mount. Dimensions in inches (mm)
CohuHD p/n 7411542-001
Figure 14. Adjustable Head. Dimensions in inches (mm)
CohuHD p/n 7411558-005
Figure 15. Mount Adapter. Dimensions in inches (mm)
CohuHD p/n 7411418-001
Ø.38 x Ø4.75 B.C.
(Ø.97 x Ø12.07)
Ø.25 x Ø2.25 B.C.
(Ø.64 x Ø5.72)
Ø6.00 (152.4)
3.00
(76.2)
2.84 (72.1)
3.47
(88.1)
1.00 (24.5)
1.00 (24.5)