Comacchio Geo 205 Instruction manual

1/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

GEO 205

SN. 3660

Year of manufacture

2020

HYDRAULIC DRILLING MACHINE

TRANSLATION OF THE ORIGINAL

INSTRUCTIONS

Instructions manual for

use and maintenance

Read these instructions carefully

before using the machine

2/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

All the "information", i.e. everything that is included in this use and maintenance

manual, in the spare parts catalog and in all the attached documentation: contents,

texts, images, logos, graphics and layout are property of COMACCHIO srl and are

protected by copyright and intellectual property laws.

Any copying, misappropriation, distribution, disclosure or reproduction of the

whole or any part of the a.m. "information" included in this documentation is strictly

prohibited, as it is the result of intellectual work of COMACCHIO srl.

The distribution and publication of this "information", even partial, without the written

authorization of COMACCHIO srl is forbidden.

COMACCHIO srl reserves the right to take legal action, at its sole discretion,

against anyone who violates any of the a.m. provisions.

3/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

FAC-SIMILE

DICHIARAZIONE DI CONFORMITÀ

ITALIANO: versione linguistica originale

DECLARATION OF CONFORMITY

ENGLISH: translation of original version language

OGGETTO: Macchina perforatrice semovente

OBJECT: Self-propelled drill-rig machinery

La COMACCHIO srl dichiara sotto la propria responsabilità che il prodotto in oggetto:

COMACCHIO srl certi es under its own responsibility that the product in object:

é conforme alle direttive: / is in conformity with the directives:

2006/42/CE Direttiva macchine / Machine directive

2014/30/UE Compatibilità elettromagnetica / Electromagnetic compatibility

2000/14/CE Emissioni acustiche ambientali / Noise emission in the environment

La presente dichiarazione di conformità è rilasciata sotto la responsabilità esclusiva del fabbricante

This declaration of conformity is issued under the sole responsability of the manufacturer

Persona autorizzata a costituire il fascicolo tecnico:

Authorized person for constituting the technical File:

L’equipaggiamento di lavoro sia di fornitura Comacchio o di terzi, non può essere usato sulla perforatrice senza

aver provato la piena compatibilità con la stessa.

The work equipment which is supplied by Comacchio or third parties, can not be used on the drill unit without

having assured the full compatibility with it.

Il Presidente / The President

COMACCHIO RENZO

____________________________________

Riese Pio X,

Tipo macchina:

Machine type: PERFORATRICE / DRILL RIG

Modello:

Model:

Matricola:

Serial number:

Anno di costruzione:

Year of manufacture:

Potenza netta installata:

Net power installed:

Potenza acustica LWA (Allegato V, 2000/14/CE;D.Lgs 262/02 e D.Lgs 41/17) :

Acoustic power LWA (Annex V, 2000/14/CE) :

08/05/2020

GEO 205

3660

2020

31 kW

105 dB(A) (Misurata/Measured)

107 dB(A) (Garantita/Guaranteed)

4/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

Congratulations

Dear customer,

Thank you for choosing the machine described in this manual, we hope that you

will be fully satised. This product has been manufactured in compliance with

applicable European Union safety regulations.

Each machine by COMACCHIO srl has been constructed in compliance with

applicable safety regulations for the protection of machine operators and people

at the work place.

Please read the following regulations and instructions carefully.

The President

5/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

Company certications

►UNI EN ISO 9001

►UNI EN ISO 3834-2

Social Accountability

Sport - Culture - Solidarity - Voluntary work

For years Comacchio srl has been committed to supporting important local and

international social welfare and charity projects.

Some examples:

6/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

Manufacturer's details

Manufacturer: Comacchio s.r.l.

Address: Via Callalta 24/B

31039 Riese Pio X (TV) - ITALY

Telephone: +39 0423 75.85

Fax: +39 0423 75.55.92

Internet: www.comacchio.com

E-mail: [email protected]

How to reach us

VENICE airport - Marco Polo - 50 km

TREVISO airport - A. Canova - 20 Km

VERONA airport - Catullo - 85 Km

MILAN airport - Malpensa - 250 km

Treviso railway station - 30 km

Castelfranco Veneto railway station - 8 Km

From Milan/ Verona - A4 Motorway - Vicenza Nord exit

From Bologna - A13 Motorway- Padua exit

From Trieste/Venice - A4 Motorway - Treviso exit

7/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

Authorised Dealer Information

The following table contains details of authorised Comacchio dealers:

To be completed by dealer

1 Authorised dealer (full

stamp)

2 Authorised dealer (full

stamp)

3 Authorised dealer (full

stamp)

Intended Audience

Before using the machine, the following people MUST read and understand all the

instructions and provisions contained in this manual.

●Employer and owner of the machine

●Operator

●Assistant

●Maintenance technicians

●All other professionals the employer/ machine owner deems necessary

8/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

Important

9/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

We value your help

Translations of technical manuals are increasingly important and fundamental for

correct machine use.

The original instructions are in Italian. Any other language is therefore to be

considered a translation of the original instructions.

Comacchio srl has always availed itself of professional and specialised mother

tongue technical/industrial translators, however this does not constitute a guarantee

of total accuracy of translations and specic industrial terms.

Therefore Comacchio srl requests all its clients to help improve the service provided

by informing us of any translation errors or any other inaccuracies.

Please do not hesitate to notify us of any such errors via fax or email, complete with

an explanation and perhaps a correct version, if possible.

We will send an updated manual in case of amendments following any submitted

notications.

[email protected]

+39 0423 75.55.92

Thank you for your collaboration

Information

Please note that machines supplied by Comacchio srl contain widely available

standard components as well as components manufactured for specic operations.

This manual contains information on a series of machines which may di󰀨er

substantially.

Therefore said manual may contain images depicting machinery parts which do not

correspond to parts of your own machine.

The overall dimensions shown in the chapter "Technical data and use" will always

refer to the machine in your possession.

The purpose of illustrated use and maintenance operations is to inform users

of correct machine use. Even if your machine model is di󰀨erent, due to form or

assembled accessories, procedures and concepts expressed in instructions remain

applicable.

Comacchio can be contacted at any time to clarify any doubt you may have whilst

reading this manual and all the enclosed documents or whilst using the machine.

10/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information on the manual and its use

The machine was designed and built to guarantee reliability and good functioning

over time, on the condition that it is used as specied in this manual, taking into

account all provisions contained therein. The machine has undergone a regular

test before delivery. Its good functioning over time depends above all on correct

use and regular maintenance in compliance with all provisions set forth inside this

manual.

WARNING!

The use of the machine under any conditions, methods or for any other purposes

other than those set forth in this manual, is strictly forbidden. Comacchio srl shall

not be held liable for any breakdowns, inconveniences or theft caused by using the

machine in a di󰀨erent manner to the one indicated in this manual.

WARNING!

It is forbidden to tamper with or modify any components and installations, in particular

all safety devices tted on the machine. Any modications or tampering without

written authorisation from Comacchio srl or by authorised personnel may result in

damage to the machine or jeopardise personnel safety. Any such modications will

invalidate the guarantee and declaration of conformity of the drill rig.

Please read this manual thoroughly before transporting, installing or operating the

drill rig.

●All the documentation provided should be conserved and available for consultation

for supervisors, personnel entrusted with transport, installation, use, maintenance,

repair and nal disposal, etc...

●This manual species the machine's intended use and contains instructions for

transport, installation, assembly and use, information for accessory replacement

operations and on any residual risks, etc...

●Please note that the instructions manual can never replace adequate user

experience, rather when carrying out a few particularly complex operations, it

constitutes a reminder of main operations to be carried out by specically qualied

operators, with expertise acquired for example following practical courses organised

by the manufacturer.

This manual should constitute an integral part of equipment and must be conserved

until the demolition of said equipment. In case of loss, please request a new copy

from the manufacturer.

●Ensure that all users have acquired a thorough understanding of regulations for

use and the meaning of symbols on the machine.

11/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

●It is possible to prevent accidents by following these technical instructions which

have been drafted in compliance with relevant Directives.

●In any case, always comply with national safety regulations.

●Some gures in this manual may contain details that are slightly di󰀨erent to those

assembled on your machine.

●Images are indicative.

WARNING!

Do not remove the guards, safety systems and any other technical solution adopted

by Comacchio srl to guarantee the safety of the operator, the assistant and anyone

else at the job site.

WARNING!

Do not cover the safety labels on the machine or the drilling equipment. Please

check that they are not worn out or damaged and they are not accidentally removed

by anyone at the job site.

WARNING!

In case of machine transfer, please report full personal data of new owner to

Comacchio srl, so that it is possible to continue relations with the user of the drill rig.

Information contained in this document may be amended and Comacchio srl

reserves the right to not inform of such variations.

The reproduction of any part of this manual is strictly forbidden without authorisation

from Comacchio srl.

Comacchio srl will not be held liable for any accidental or consequential damage

deriving from the supply, operation or use of this technical informative material.

All documentation provided with this manual is exclusive property of the respective

manufacturers and subject to the provisions adopted by these latter and to copyright

protection under law. Considering the above, any reproduction and/or disclosure,

even partial, is prohibited.

WARNING!

Enclosed manuals referred to in the manual by Comacchio S.r.l. must be thoroughly

read and understood insofar as they constitute an integral part of safety and correct

use regulations for the drill rig.

Compliance with instructions contained in this manual enables safe operation

during the following phases: handling, installation, use and maintenance, while also

guaranteeing regular machine operation and economy.

Comacchio s.r.l. declines all liability for damages caused by negligence and failure

to follow these instructions.

Use original spare parts only, Comacchio s.r.l. will not be held liable for damage

caused following the use of non-original spare parts.

12/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

Comacchio srl will accept liability exclusively for instructions in the original language,

Italian. Given that it is not possible to thoroughly check translations, in the event of

incongruence, the text in Italian language shall prevail and you should contact our

sales department who will amend the text as required.

Some symbols used in the manual to aid reading

Carefully read the following instructions.

General danger - warning! Danger sign

This symbol is used to indicate that failure to comply with instructions in the text may result in

machine damage, physical injury or even the death of persons.

Danger of falling - warning! Danger sign

This symbol indicates that there is a risk of falling when carrying out the operation described

in the text.

Equipment connected to power supply - warning! Danger sign

This symbol indicates that there is a risk of electric discharge and therefore electrocution

when carrying out the operation described in the text.

Danger of burning - warning! Danger sign

This symbol indicates that there is a risk of being burnt or scalded when carrying out the

operation described in the text.

Moving parts - warning! Danger sign

This symbol indicates danger due to moving parts.

Do not remove protection devices before stopping the machine.

Danger to the environment - warning! Danger sign

The text marked with this symbol indicates that the operation which is about to be carried out

poses a danger to the environment.

Forbidden - warning! Prohibition sign

Indicates operations which must never be carried out

Forbidden - warning! Prohibition sign

This symbol indicates re and explosion hazards.

Smoking or the use of open ames is forbidden.

Wear personal protective equipment! Obligation sign

Before performing any operations on the machine, disconnect it

from the power supply.

Danger of falling shafts - warning! Danger sign

This symbol indicates that there is a risk of falling shafts when carrying out the operation

described in the text.

Danger of being drawn in - warning! Danger sign

This symbol indicates that there is a risk of being drawn in, on the chuck and drilling rod, when

carrying out the operation described in the text.

13/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

Chapter Index

►Chapter One: "General information": this chapter contains all general

information on the drill rig, from manufacturer to recipients and reading

instructions for this manual.

►Chapter Two "Machine Presentation": this chapter contains brief descriptions

of drill rig components and main accessories it may be supplied with.

►Chapter Three: "Safety Rules": this chapter contains all information on safety,

residual risks, personal protection equipment and all safety devices designed

for the machine in compliance with regulations in force.

►Chapter Four: "Technical data and use": this chapter contains descriptions of

all the characteristics of the drill rig you have purchased, with specic focus on

accessories and drilling equipment. The chapter also contains descriptions on

the main methods of use and forbidden use.

►Chapter Five: "Basic functions": this chapter contains information on basic

machine functions such as start-up, moving and positioning. It also contains

descriptions of all commands and functions of various hydraulic cylinders.

►Chapter six: “Transport” describes the procedures to be followed when lifting

and transporting the drilling rig.

►Chapter Seven: "Operating positions": this chapter explains all permitted

positions for your drilling rig.

►Chapter Eight: "Drilling": this chapter contains descriptions of all operations

to be carried out when drilling.

►Chapter Nine: "Maintenance": this chapter describes all lubrication operations

that can be carried out by your maintenance engineer, along with other operations

to be carried out exclusively by Comacchio engineers, or engneers authorised

by Comacchio srl.

►Chapter Ten: “Servicing”, this chapter provides the manufacturer’s

recommendations to tackle machine malfunctions, reminding users to contact

our . The chapter also contains some useful information on how to dispose of

the drilling rig.

14/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

Annexes

WARNING!

The following manual and manuals of components tted on your drill rig are an

integral part of this manual therefore they must be read, understood and conserved

together with said equipment.

N° DESCRIPTION Ref.

1 Hydraulic circuit 

2 Electric circuit 

3 Air-water-mud circuit 

4 Service winch and inspection book 

5 Safety system on mast

6 Lubrication pump

7 Loader

8 Link to hydraulic unit

9 Hydraulic crane

10 Penetrometer

11 Preventer

12 Jet grouting

13 Hydraulic chuck

14 Magnetic lifter

15 Welder and generator

16 Telescopic mast

17 Special working cycles

18 Martin Decker

19 Control panel

20 Towing winch

21 Towing hook 

22 Extractor jacks 

15/I°

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

General information

Chapter 1

Special Annexes

WARNING!

The following manual and manuals of components tted on your drill rig are an

integral part of this manual therefore they must be read, understood and conserved

together with said equipment.

N° DESCRIPTION Ref.

CSP Compressor on rear support

CTR Rope return unit pull change

EG Safety cage 

IT Tie-rods installation and machine positioning

RGM Vice unit rotation

16/I°

Chapter 1

General information

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

Notes

_________________________________________________________________

1/II°

Machine Presentation

Chapter Two

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

1. Introduction 3

1.1. Reference axes and movements in space 4

1.2. Planes of reference 5

1.3. Machine orientation 6

2. Machine functions 8

3. Machine Parts 12

Chapter IndexChapter Index

2/II°

Chapter Two

Machine Presentation

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

3/II°

Machine Presentation

Chapter Two

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

1.1. IntroductionIntroduction

This manual describes and illustrates various transport, use and maintenance

operations and interventions required to ensure the best use and conservation

of your machine. The machine's main component units are listed in this section,

complete with descriptions of their position and function. For further details please

consult successive chapters in the manual.

4/II°

Chapter Two

Machine Presentation

The contents of this manual are the exclusive property of Comacchio srl.

Any violation will be prosecuted by law.

1.1.1.1. Reference axes and movements in spaceReference axes and movements in space

Descriptions of machine parts or operations in this manual refer to orientations in

space which must be conventionally univocal. For this reason the following gures

must be of reference when reading this manual.

Reference axes

Longitudinal A Front

B Rear

Transverse C Right

D Left

Horizontal E Upper

F Lower

Rotation directions

Longitudinal G Front

H Rear

Transverse I Right

L Left

Horizontal M Clockwise

N Anticlockwise

A

F

B

C

D

E

N

M

G

H

L

I

comacchio GEO 205 Instruction manual

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