ConMed Hall MicroPower High Speed Drill User manual

Hall
®
MicroPower™ High Speed Drill
Instruction Manual
(6020-026 / 6021-026)

Proprietary Information
This manual contains information deemed proprietary to Linvatec Corporation. The
information contained herein, including all of the designs and related materials, is the sole
property of ConMed Linvatec and/or its licensors. ConMed Linvatec and/or its licensors
reserve all patent, copyright and other proprietary rights to this document, including all
design, manufacturing methodology and reproduction.
This document, and any related materials, is confidential and is protected by copyright laws
and shall not be duplicated, transmitted, transcribed, stored in a retrieval system, or
translated into any human or computer language in any form or by any means, electronic,
mechanical, magnetic, manual or otherwise, or disclosed to third parties, in whole or in part,
without the prior express written consent of ConMed Linvatec.
ConMed Linvatec reserves the right to revise this publication and to make changes from time
to time in the contents hereof without obligation to notify any person of such revision or
changes, unless otherwise required by law.
Linvatec, Hall,Advantage, PowerPro, E9000, Surgairtome Two, Micro 100, Ultrapower,
MicroPower, and SmartGuard are trademarks or registered trademarks of Linvatec
Corporation.
© ConMed Linvatec Corporation 2006.All Rights Reserved. Printed in USA
Record the Model and Serial Numbers of the handpiece(s), and date received. Retain for
future reference.
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date
Handpiece Model No. Serial No Date

Table of Contents Page
i
1.0 INTRODUCTION
1.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2.2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Symbol Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 MicroPower High Speed Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5 Irrigation Tubing Set (E9418) for use with the MicroPower High Speed Drill . . . . . .5
2.0 HANDPIECE INSTALLATION and OPERATION
2.1 Handpiece Cord Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 Hall Bur Guard Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.2.1 Assembly Instructions for the Medium Bur Guard (1375-012),
Long Bur Guard (1375-011), Cloward Extra-Long Bur Guard (1375-023),
Tissue Retractor Guard (1387-022). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.2.2 Assembly Instructions for the Laminectomy Bur Guard (1375-020) . . . . . .10
2.2.3 Assembly Instructions for the 20° (1375-032) and 20° Extra Long
(1375-033) Angle Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2.4 Assembly Instructions for the 70° Contra-Angle with Surgical
Head (1375-034), 70° Contra-Angle with Dental Head (1375-035),
90° Angle (1375-036) Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.3 Handpiece Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.3.1 Tubing Set Attachment (E9418) for the MicroPower High Speed Drill. . . .13
2.3.2 Preoperative Functional Test for the MicroPower High Speed Drill . . . . . .14
2.3.3 High Speed Drill Attachments and Accessories . . . . . . . . . . . . . . . . . . . . . .15
2.3.4 Removing the Detachable Handpiece Activation Lever . . . . . . . . . . . . . . . .16
2.4 Footswitch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.4.1 Operation of the 2-Pedal Footswitch (5020-053) . . . . . . . . . . . . . . . . . . . . .17
2.4.2 Operation of the 3-Pedal Footswitch (C9863). . . . . . . . . . . . . . . . . . . . . . . .17
2.5 Handpiece Cord Button Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

ii
Table of Contents Page
3.0 MAINTENANCE
3.1 Cleaning and Sterilizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1 Cleaning Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.2 Handpiece Cleaning Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.3 Attachment Lubricating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.4 Sterilization Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.4.1 Sterilization Warnings, Precautions and Notes . . . . . . . . . . . . . . . 23
3.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 Bur Guard Testing Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.1 Bur and Neuro Guard Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.2 Medium Bur Guard (1375-012) Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.0 TECHNICAL SPECIFICATIONS and ACCESSORIES
4.1 System Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Handpiece Cord (MC5057) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Handpieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Handpieces, Attachments and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1
1.0
INTRODUCTION
t is recommended that personnel study this
manual before attempting to operate, clean
or sterilize the MicroPower™ High Speed
Drill and accessories. The safe and effective use
of this equipment requires the understanding of
and compliance with all warnings, cautionary
notices, and instructions marked on the product,
and included in this manual.
1.1 Intended Use
he MicroPower High Speed Drill, which
operates in conjunction with assorted bur
guards, burs and drill bits, is designed to
perform bone cutting, drilling, and soft tissue
resection.
This handpiece can be operated using the
PowerPro
®
(PRO2000/PRO2000I), the E9000
®
(E9000, E9000G, E9000J) or Advantage
®
(D3000, D3000I, D3000J) Controllers.
The MicroPower High Speed Drill is intended
for small bone procedures such as:
Arthroscopic, Neurosurgical, Orthopedic
(hand, wrist, foot and ankle) and Plastic /
Reconstructive.
1.2 Warnings and Cautions
This equipment is designed for use by medical
professionals completely familiar with the
required techniques and instructions for use of
the equipment. Read and follow all warning
and cautionary notices and instructions
marked on the product and included in this
manual.
Service intervals, as listed in “Table 2:
Maintenance Schedule” on page 20 , are
required to keep the MicroPower High Speed
Drill and attachments at their optimum
operating performance.
1.2.1 Warnings
1. Eye protection is always
necessary when operating
equipment. Eye injury may result.
2. Continually check all handpieces and
attachments for overheating. If overheating
is sensed, immediately discontinue use and
return equipment for service. Overheating
of the bur, bit or blade may cause damage to
the bur, bit or blade and may cause thermal
necrosis.
3. Do not attach, insert or remove attachments
or accessories while the handpiece is oper-
ating. Serious injury may occur. Place the
handpiece safety mechanism to the safe
position prior to installation or removal
of items .
4. Do not immerse handpieces in fluids.
I
T

2
5. Prior to each use, perform the following:
• Inspect all equipment for proper
operation.
• Ensure all attachments and accessories
are correctly and completely attached
to the handpiece.
• Perform the required Performance
Tests for each associated handpiece
prior to each use.
6. Do not use burs for
plunge cutting. Injury or
damage may occur.
1.2.2 Cautions
1. Handpieces are factory
sealed. Do not disassemble
or lubricate, as this may
void the warranty. There are no user-
serviceable parts inside.
2. Use only associated ConMed Linvatec
attachments and accessories (i.e. drill bits)
as defined within the descriptions of each
attachment.
3. Handle all equipment carefully. If any
equipment is dropped or damaged in any
way, return it immediately for service.
4. Never operate the MicroPower High Speed
Drill without a bur and appropriate bur
guard in place and the collet locked .
Damage will occur.
5. Do not stall handpieces, damage can occur.
6. Do not handle the handpieces by the cord.
Do not pull on the cord to remove it from
the handpiece or controller. Use the connec-
tor portion of the cord for disconnection.
7. Do not excessively bend or kink the hand-
piece cord. Always inspect cords for signs
of excessive wear or damage. If wear or
damage is found, discontinue use and
replace immediately .
8. Always inspect for bent, dull or
damaged burs, blades or drill bits
before each use. Do not attempt to
straighten or sharpen. Do not use if
damaged. After use, dispose of properly.
9. Always use a bur of the proper length for
the specific guard.
10. Bur and neuro guards should be checked
frequently. Overheating can occur if bur
guard bearings are worn or not kept clean.
Follow the recommended maintenance
schedule on page 20.
11. Perform the following steps to verify guards
are in good operating condition.
NOTE: Bur and neuro guards are to be
returned to the factory or a ConMed
Linvatec authorized service facility for rou-
tine maintenance every six (6) months.
(a) Remove the guard from the handpiece
and insert a bur into the nose of the
guard.
(b) While holding the bur, spin the guard.
The guard should spin freely around
the bur shaft without resistance.

3
(c) Attach the guard and bur to the
handpiece.
(d) Operate the handpiece for
approximately 30 seconds, then stop
the handpiece. Once the bur has
stopped moving, carefully feel the end
of the guard where the guard encases
the shaft of the bur for overheating. If
overheating is noticed, return guard for
service.
12. After each use, thoroughly clean the con-
troller, handpieces, attachments and acces-
sories (See “3.1 Cleaning and Sterilizing”
on page 21 ).
13. Do not use in the presence of flammable
anesthetics, gases, disinfecting agents,
cleaning solutions, or any material suscepti-
ble to ignition due to electrical sparking.
1.3 Symbol Definitions
Attention, consult accompany-
ing documents
Type B equipment
Single Use Only
Eye Protection Required
No user service recommended.
Refer servicing to qualified
ConMed Linvatec service per-
sonnel.
Indicates product component
should not be sterilized.
Indicates product component
should not be immersed in any
type of fluid.
Indicates handpiece should not
be immersed in any fluid.
Indicatesproductshould notbe
oiled or lubricated.
Not to be used for plunge cut-
ting
Caution: Federal Law restricts
this device to sale by or on the
order of a physician.
WEEE (Waste Electronics
and Electrical Equipment)
Symbol. Regarding Euro-
pean Union end-of-life of
product.
Rx ONLY

4
1.4 MicroPower High Speed Drill
❶
Bur Lock Collar — Rotate to lock or
unlock a bur.
❷
Activation Lever — Depress to operate
the handpiece. The activation lever can be
removed for leverless operation on the
6020-026 handpiece (Reference “2.3.4
Removing the Detachable Handpiece
Activation Lever” on page 16 ).
❸
Safe/Run Slide — Place in the “SAFE”
position prior to inserting or removing
attachments and/or accessories (blades,
bits, burs) and when the handpiece is not in
use. Place in the “RUN” position to activate
the handpiece.
❹
Handpiece Cord Connector — The hand-
piece cord connects here to provide power
to the handpiece. Uses the MC5057 Hand-
piece Cord.
NOTE: Do not allow saline to enter into the
handpiece cord connector and cord. Damage
may occur to the handpiece.
❸
High Speed Drill
❹
(6020-026 / 6021-026)
❷❶

5
1.5 IrrigationTubing Set (E9418) for
use with the MicroPower High
Speed Drill
The E9418 Tubing Set is used to provide
irrigation for blades, bits and burs while using
the MicroPower High Speed Drill.
❶
Spike Line — Connects to the fluid supply
for fluid distribution to the surgical site.
❷
Cassette - Attaches to the peristaltic pump
of the controller to aid in fluid delivery.
❸ Roller Clamp — Used to adjust the fluid
flow to the surgical site.
❹
Handpiece Cord Clips — Used to attach
the tubing to the handpiece cord.
❺ Irrigator Tip — Accepts various irrigation
tips (See “4.4 Handpieces, Attachments
and Accessories” on page 30 ) for the
MicroPower High Speed Drill for fluid
distribution to the surgical site.
❹
❶❷
❸ ❺
E9418 IrrigationTubing Set

6
2.0
HANDPIECE
INSTALLATION and
OPERATION
2.1 Handpiece Cord Installation
1. To attach the handpiece cord:
(a) Ensure pins on cord and handpiece are
completely dry prior to connecting.
(b) Insert the handpiece cord into the cord
receptacle of the handpiece. Push
together until fully seated.
NOTE: Do not force the cord into the hand-
piece cord connector. This may bend the pins
and damage the handpiece.
2. Connect the handpiece cord to the appropri-
ate console.
3. To remove the handpiece cord:
(a) Press the latch and remove the cord
from the handpiece.