Daytona DD125E-5C User manual

MOTORCYCLESMOTORCYCLES DAYTONA SERIES DD125E-5C DD350E-6C DD400E-6CDAYTONA SERIES DD125E-5C DD350E-6C DD400E-6C
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This manual includin g the foll owin g model
This manual includin g the foll owin g model
DD125E-5CDD125E-5C DD350E-6CDD350E-6C DD400E-6CDD400E-6C
22
33
4-84-8
99
1010
11-1611-16
99
1919
17-1817-18
20-2420-24
2525
The The engiengi ne ne of of thithis s motmotorcycorcyc le le rotarota tes tes atat
high speed. In order to make sure that thehigh speed. In order to make sure that the
engine can run normally, prolong its serviceengine can run normally, prolong its service
life and safeguard your interests, pleaselife and safeguard your interests, please
operate the motorcycle according to theoperate the motorcycle according to the
following regulations:following regulations:
SincSince e t hi s t hi s manuamanual l covercovers s a a few f ew model m od el andand
specification, the pictures listed are not coveringspecification, the pictures listed are not covering
a ll o f t he p art s o r spe c, s o p l ease t ake t he act uala ll o f t he p art s o r spe c, s o p l ease t ake t he act ual
Safety driving throughSafety driving through
Positio n of parts mountingPositio n of parts mounting
Function of p artsFunction of p arts
1.Lubrication1.Lubrication
2.Tire pressure2.Tire pressure
3.Operating i nstruct ions3.Operating i nstruct ions
4.Repair and maintenance4.Repair and maintenance
5.Fault maintenance5.Fault maintenance
6.Maintenance peri od table6.Maintenance peri od table
7.Motor cycle main specs7.Motor cycle main specs
8.Motor cycle electrical schematics8.Motor cycle electrical schematics
prprododucucts ts as as ththe e ststanandadardrd..
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CONTENTSCONTENTS
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2
2
Motorcycle safety riding and &impo rtant noticeMotorcycle safety riding and &impo rtant notice
ACCESSORIESACCESSORIES
Accessories Accessories produced by produced by our company our company havehave
been been under under special special design design and and test, test, and and can can renderrender
the the motorcycle motorcycle safe. safe. They They are are o pti onal optio nal f or for users.users.
Users Users will will take take responsibili ty responsibili ty for for t heir their selection,selection,
install ation install ation and and use use of of accessor ies accessories not not producedproduced
by by our our companycompany. . Please Please obey obey safe safe riding ridin g rulesrules
and foll ow and foll ow th e next the next p oint s: Carefupoint s: Carefully lly check y ourcheck your
accessories, accessories, make make them them out out of of sight sight line, line, reducereduce
ATTENTIONATTENTION
Proper Proper us e use can can extend e xtend the the lifetime lifetime of of the the engineengine
Play Play a a co mplete complete role role of of new new bike bike fun ction, function, pleaseplease
ride bike acc ording to following requirements. ride bike acc ording to following requirements.
1. 1. Dur ing the fDuring the first 1000km, irst 1000km, avoid full throavoid full throttlettle
and and never never labor labor the the engine. engine. The The rotating rotating speed speed of of
the the engine sengine should be hould be strictly r esstrictly r estricted to tricted to less thanless than
6000rpm. 6000rpm.
2. After the 2. After the f irst firs t 300 300 km, 600km km, 600km and 1000km,and 1000km,
please clean the e ngine and cha nge. The engine oil please clean the e ngine and cha nge. The engine oil
in in accordancaccordance e with with the the requirements requirements of of operationoperation
an d maintenance M anua l. a nd maintenance Manual.
EFI model has fuel injection system replying onEFI model has fuel injection system replying on
power.Plpower.Please ease do do not not add add extra extra equipment equipment t o to causecause
the problem like default or distroy the EC U.the problem like default or distroy the EC U.
A A motorcycle motorcycle rider rider ususally ususally has has his his /her /her headhead
injured in an accident. In order to ensure personalinjured in an accident. In order to ensure personal
safety, the rider should wear a helmet, goggles,safety, the rider should wear a helmet, goggles,
boots, boots, gloves gloves etc.The etc.The passenger passenger should should wear wear thethe
The t emperature The t emperature of the mufof the muffler is verfler is very high wheny high when
the motorcycle is ridden. The passenger should wear the motorcycle is ridden. The passenger should wear
boots boots or or shoes shoes high high enough enough t o to cover cover his/her his/her angles angles toto
prevent prevent his/her his/her feet feet from fr om being being scalded. scalded. The The riderrider
should wear close-fitt ing clothes to prevent looseshould wear close-fitt ing clothes to prevent loose
clothing catching clothing catching the handlebarthe handlebar, kick stand, , kick stand, footpegsfootpegs
and t yres.and tyres.
same gear.same gear.
PROTECTIVE APPARELPROTECTIVE APPAREL
distance between them and t he gro und and side updistance between them and t he gro und and side up
angle, and keep suspension or steerin g d evice fro mangle, and keep suspension or steerin g d evice fro m
moving moving or affeor affect hact handling. ndling. AAvoid atvoid attaching taching anyany
electrical equipment.Ot herwise it can bring troubl eelectrical equipment .Otherwi se i t can b ring troub le
to t he electri cal system.to t he electri cal system.
Warning:Warning:
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Motorcycle parts position
Motorcycle parts position
RREEAAR MR MIIRRRROORRCLCLUTUTCH C H COCONTNTROROLL LL GRGRIPIP
TTHHRROOTTTLTLE E GGRIRIPPRRIIGGHHT ST SWWIITTCCHH
BBRRAAKKE E LLEEVVEERR
OODDOOMMEETTEER R
33
①①
②②
③③④④
⑤⑤
⑦⑦⑥⑥
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HeadlockHeadlock
headlockheadlock①①is below the steering .is belo w t he steerin g.
Please t urn to the very left,take o utPlease t urn to the very left,take o ut
the th e key and key and t urn at tur n at clocksi de, t akeclockside, take
out the keyou t the key
Attention:Attention:
When When lock lock the the bikebike, ple, please ase don't don't movemove
orstart the bikeorstart the bike
44
FUNCTION OF PARTSFUNCTION OF PARTS
IGNITION SWITCHIGNITION SWITCH
Switch atSwitch at ①① ri rig ht ght side side of of chasis, pchasis, pls ols open tpen thehe
switch cover first. Insert key,tur n 90switch cover first. Insert key,tur n 90°°at clockwi seat clockwise,,
the ig nit ion switch can turn bo th sides, start thethe ig nit ion switch can turn bo th sides, start the
engine, t he key can pull o ut any condi tio n.engine, t he key can pull o ut any condi tio n.
I gnit ion Ignit ion at at positionposition②:②:engin e can no t start wi thengine can n ot start w ith
all ro uti ng shut o ff all ro uti ng shut o ff 。。
I gnit ion Ignit ion at at positionposition
③:③:engine can st art with allengine can st art with all
routi ng o n routi ng o n Meanwhile all Meanwhile all head li ght , thead l igh t , tail li ght, etcail light ,etc
are on. Odometer dial i s brig ht. are on. Odometer dial i s brig ht.
I gnit ion Ignit ion switch switch t urn turn to to positionposition④④::engine canengine can
start , but posit ion ligh t and meter di al l igh t is off . start , but posit ion ligh t and meter di al l igh t is off .
Kindly suggest you to switch th e ignition to positionKind ly suggest you to switch th e ignition to position
4 when start.4 when start .
①①
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SuSuitit foforrwawateterrcocoololining m og modedell
EFI Bi ke vali dEFI Bike valid
didiststanance ce dadata ta reresesettttiningg
antanticliclockockwiswising ti n g the odh e odomeometer hate r handlndle , thee , the
distance data changes t o 0 .distance data changes t o 0 .
shshorort t ddisisttanance ce dadattaa
for short distance purpose, it can be changed to O.for s hort distance purpose, it can be changed to O.
speedspeed
sshhoowwiinng g tthhe e kkmm//hhr r
ooddoommeetteer r
it cit ca n gan granrand td totaotal tl the nh e numbumbe r Ker KM/mM/mileiles , ds, do noo n ott
delete the numbers. delete the numbers.
watwate r te r tempemperaeraturture ine indicdicatoator (er (excexcept Dpt DD40D400E-0E-6C)6C)
⑩⑩EFI warning l ightEFI warni ng li ght
it it shoshows w s th e t he temtemperperatuature r e of o f watwate r er coocoolinling . g . WheWhenn
it turns t o the red,means the temperature is too h igh.it turns to the red,means the temperature is too h igh.
Warning:Warning:
When When red red l igh t li ght is is on, on, please p lease stop stop r idi ng, riding , checkcheck
t he fun , cool ant is enough or no t. please check t he fun , cool ant is enough or no t. please check
the details until bi ke okay.the details until bi ke okay.
55
FUNCTION OF PARTSFUNCTION OF PARTS
ODOMETERODOMETER
①①Left idicatorLeft idicator
switch t o t he l eft, i t will fl ash when maki ng aswitch t o t he l eft, i t will fl ash when maki ng a
left turn.left turn.
hhiiggh h bbeeaamm
hihigh gh bbeaeam wm wilill bl be oe on bn by ty tururnnining tg thhe se swiwittch ch ttoo
hi gh beam hi gh beam
nneeuuttrraal ll liigghhtt
whwhen en enengigine ne is is in in neneututraral, l, ththe e N N lilighght t wiwill ll bebe
on, and others are o ff.on, and others are o ff.
rriigghht it innddiiccaattoorr
swswiitctch th to to thhe re riighght, t, it it wiwill ll flflasash wh whehen mn makakiningg
a r ight t urn. a rig ht turn.
⑨⑨①①②②
③③④④
⑥⑥⑦⑦
⑩
⑩
1212 1111
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⑥⑥Choke handleCh oke handle
Pl ease Please di al dial down down the t he choke choke handle,op en handle,open the the chokechoke
when starti ng the bi ke, when start ing t he bike,
④④
If y ou want If yo u want to overtake t o overtake the oth ers. the others. Please p ressPlease press
th e hig h beam cont inuo usly for safety. th e hig h beam cont inuo usly for safety.
heheadadlilighght cht chanangiging ng swswititchch
If If yoyou u neneed ed didipppped ed heheadadlilighght, t, plpleaease se swswititch ch toto
D D ppoossiittiioonniif f yyoou u nneeeed d hhiiggh h bbeeaamm, , pplleeaassee
sswwiittcch h tto o D D
carburator version onlycarburator version only..
OvertakeOvertake
By starti ng th e bike, please dial up th e choke handle,By starti ng th e bike, please dial up th e choke handle,
close t he choke.close th e choke.
clclututch ch cocontntroroll ll hahandndlele
whewhen yon you wau w ant tnt to s ho shift if t the t he geagearr, p l, pleasease hole ho ld thd thee
handle wi th grip hardly to seperate t he clut chhandle wi th grip hardly to seperate t he clut ch
If yIf yo u wou wannanna to a t o stastart trt th e eh e engingine , ne, pleplea s e pase pul l ull thethe
handle as wel l, then th e bi ke can st art u p.handle as wel l, then th e bi ke can st art u p.
66
××
Right handle switch(no AHO)Right handle switch(no AHO)
cucutotofff f pprereseset t swswititchch
ppoossiittiioonnaalll l cciirrccuuiitt
shut o ff engine can no t start or shut o ff engine can no t start or
cutoff th e r unnin g engine. cutoff th e r unnin g engine.
Fuel gageFuel gage
The EFI li ght i s on when swi tched, i t is off wh enThe EFI li ght i s on when swi tched, i t is off wh en
st art start t he the engin e. engine. If If the th e light lig ht sti ll sti ll on , on, i t it means means thatthat
t he bi ke sti ll have problem. t he bi ke sti ll have problem.
Please u se the Diagnostic to check t he fai lure codePlease u se the Diagnostic to check t he fai lure code
and solv e it .and sol ve it .
For EFI bikeFor EFI bike
I t It shows shows the t he fuel fuel in in tank. t ank. I f If indi cating indicati ng belo w below redred
line, please f uel t he b ike a.s.a.p.line, please f uel t he b ike a.s.a.p.
The The EFI EFI bi ke bi ke need n eed enough enough fu el.oth erwise fuel.oth erwise fewfew
fu el wi ll cause t he f uel p ump i dli ng and dist roy fu el wi ll cause t he f uel p ump i dli ng and dist roy
t he fuel pu mp. the f uel pump.
Warning:Warning:
Left switchLeft switch
ttururnining ng lilighght st swiwitctchh
If If yoyou nu neeeed td to to tururn ln lefeft, t, ththenen
momovve e ppososiititionon If If yoyouu
neneed ed to to tuturn rn ririghght, t, ththen en momove ve to to poposisititionon.M.Movovee
t he arrow to the middl e, t hen i t is t he arrow to the middl e, t hen i t is
hhoorrnn
PrPresess hs hororn in if yf you ou neneed ed to to ususe ie it.t.
①
①②②
③③④④⑤⑤
①①②②
③③④④
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×
×
cutoff cutoff p reset preset switchswitch
ppoossiittiioonnaalll l cciirrccuuiitt
shut o ff engine can no t start or shut o ff engine can no t start or
cutoff th e r unnin g engine. cutoff th e r unnin g engine.
““””::means the bimeans the b ik ecircuit on, kecircuit on, you can y ou can startstart
the engi ne.Please set t he swit h tothe engi ne.Please set t he swit h to“ “ ””position.position.
tthhrroottttlle e ggrriipp
adadjujust st ththe te thrhrotottltle fe fulull-l-sisizeze cocontntrorollllining tg the he bibikeke
speed gri p turn ing t o rider you rself,i t's accelerating.speed gr ip tu rnin g to rid er yourself,i t's accelerating.
otherwise it 's sl owing speed.otherwise it 's sl owing speed.
popowewer wr witith eh elelectctriric prc presess-s-bubuttttonon
11、、Engine Engine is is in in Neutral Neutral or or in in gears, gears, grasp grasp thethe
cluth handle to separate the clutch disc.cluth handle to separate the clutch disc.
22、、key t o t he igniti on switch,turn tokey to the ignition switch,turn to““””position.position.
33
、、
cutoff cutoff switch switch toto
““
””
position, position, press press power power withwith
electric buttonelectric button“ “ ””turn throttle grip, the engine can startturn throttle grip,the engine can start
warningwarning::
Every i gnit ion l ess than 5s and 1 0s b etweenEvery ign iti on less than 5s and 1 0s bet ween
twice.If failure,please check oi l-way &systemtwice.If failure,please check oi l-way &system
77
Right handle switch(EURORight handle switch(EUROⅣ)Ⅳ)
NOTENOTE::EUROEURO44AHOAHO..
PP
““””::means the bimeans the b ik ecircuit on, kecircuit on, yo u can yo u can startstart
the engi ne.Please set t he swit h tothe engi ne.Please set t he swit h to“ “ ””position.position.
tthhrroottttlle ge grriipp
adadjujust st ththe te thrhrotottltle fe fulull-l-sisizeze cocontntrorollllining tg the he bibikeke
speed gri p turn ing t o rider you rself,i t's accelerating.speed gr ip tu rnin g to rid er yourself,i t's accelerating.
otherwise it 's sl owing speed.otherwise it 's sl owing speed.
hheeaaddlliigghht t sswwiittchch
PP
It h as thr ee swtichesIt h as thr ee swtiches ““”“”“””andand““".".
““””::headlight , taill ight , odometer li ght are onheadlight , taill ight , odometer li ght are on
““””::front positi on l igh t, t ail l ight ,odo meterfront positi on l igh t, t ail l ight ,odo meter
light are on.lig ht are o n.
““””::front lig ht, tai l lig ht, fr ont posi ti on lig ht,front l ight , tail light , fron t posit ion light ,
odometer l ight are closed.odometer l ight are closed.
popowewer wr witith eh elelectctriric pc preressss-b-bututtotonn
11、、Engine Engine is is in in Neutral Neutral or or in in gears, gears, grasp grasp thethe
cluth handle to separate the clutch disc.cluth handle to separate the clutch disc.
22、、key t o t he igniti on switch,turn tokey to the ignition switch,turn to““””position.position.
33、、cutoff cutoff switch switch toto““””position, position, press press power power withwith
electric buttonelectric button“ “ ””turn throttle grip,the engine can startturn throttle grip, the engine can start
①①②②
③③
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It's n ot well locked to pul l out the key.PleaseIt's not well l ocked to pul l out t he key.Please
do no t extract it str ongl y f orced. do no t extract it str ongl y f orced.
please please do do not not ov er over fuel fuel exceeding exceeding th e the neck neck ofof
it.Pl ease l ock i t when ful ly fueleit.Pl ease l ock i t when ful ly fuele。。d.d.
REAR SHOCKREAR SHOCK
Fuel tank & tank coverFuel tank & tank cover
Open the cover, insert the ignitionOpen the cover, insert the ignition
key turn right at 90 degree.Yo cankey turn ri ght at 90 degree.Yo can
open the cover. Press it when you open the cover. Press it when you
want to close i t and pull back &takewant to close i t and pull back &take
out out the the key.key.
Fuel tank switchFuel tank switch
Suit for carburator modelsSuit for carburato r models
ThThe we whohole le fufuel el is is clclososed ed by by ththis is poposisititioonn
Please close this fuel switch by long time riding.Please close this fuel switch by long time riding.
WarningWarning::
Please Please fuel fuel the the bike bike immediatley immediatley when when you you startstart
to use spares(only2.7L), please turn on the switch to use spares(only2.7L), please turn on the switch
after fueling it.after fueling it.
Turn onTurn on
plepleas e a s e turturn n t o to thithis s pospositiitio n, on , t h e t h e fuefuel l ententer s e r s intintoo
the carburator smoothly.the carburator smoothly.
SpareSpare
WWhhen en nnoorrmamal fl fuuel el iiss
used used up, up, please please handlehandle
this to use the spare.this to use the spare.
CloseClose
Fuel pumpFuel pump
Suit f or EFI modelsSuit for EFI models
EFEFI fI fueuel tl the he bibike ke ususining fg fueuell
pump pump Open Open the the in giti on i ngit ion lock,lock,
fuel p ump ru ns 5 s.St op workingfuel p ump ru ns 5 s.St op working
after 2 -3seconds.Pump alwaysafter 2 -3seconds.Pump always working a fer engine working afer engine
starts, It's starts, It's d estroyed by destroyed by the pump i dlthe pump i dling.pl ease paying.please p ay
attentio n t o the fuel always.attentio n t o the fuel always.
FuelFuel
pupumpmp
assyassy..
Fuel t ank coverFuel tank cover Turn onTurn on SpareSpare CloseClose
AttentionAttention::
88
①①locknutlocknut ②②AdjustAdjust
YYououcancanadjustadjustthethepositionposition
please please loose loose the the locknutlocknut ①,①,
loose or tighten the nutloose or tighten the nut ②。②。
adjustadjustthe springthe springtention, totention, to
tightentighten
or loosenor loosen
thethe
rearrear
suspensionsuspension。。
pleasepleasemakemakesure the samesure the same
tension tension
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Shifter
Shifter
NN
This engine has 5 gears in ternatio nally, TheThis eng ine has 5 g ears internati onall y,The
relationshi p chart please referrelationshi p chart please refer
to fol lowi ngt o fol lowi ng
Lubrication fuctionLubrication fuction
lublubricricatiation on oil oil is i s ververy y impimportortant a nt fo r f or engengineine
lifeti me,please forbi d t o use bad quali ty oil.lifeti me,please forbi d t o use bad quali ty oil.
WWe se suuggggeesst tt to uo usseeSAE15W SAE15W / 40 / 40 API SJAPI SJ oi l.If youo il. If yo u
want t o u se oth ers, th e level need to reach abo vewant t o u se oth ers, th e level need to reach abo ve SG,SG,
the th e viscosit y viscosity shows show s a a rather rather p ronou nced pronoun ced variationvariation
with with temperature. temperature. Please Please exhaust exhaust all al l lubr ication lubri cation inin
the crankcase and the crankcase and fuel t he fuel the new new l ubricati on lubr ication oiloil
Attention:Attention:
PlPleaease se sesend nd ththe e ususeded
lubri cation to the recyclelubri cation to the recycle
bin.t o bin .to avoi d avoid pollut ing po llu tin g thethe
environment.environment.
Tyre pressureTyre pressure
Correct tyre pr essure can hol d the best stabl e rideCorr ect tyre pressure can h old t he best stable ride
and comfort ri de,make t he tyre lo ng ti me u se. and comfort ri de,make t he tyre lo ng ti me u se.
It's dange rous to use ov er worn tyre,and effectIt's dange rous to use ov er worn tyre,and effect
stability,steering a nd ope ration improper p ressu restability,steering a nd ope ration improper p ressu re
can cause the e xtra worn and c ause accident, Lesscan cause the e xtra worn an d c aus e acciden t, Less
pressure pressure can can caus e c aus e the the d amage da mage or or get ge t out out of of rimrim
and lea d to acciden t.and lead to acc ident.
Please check the tyre pressure. Check its scratch ,Please check the tyr e pressure. Check i ts scratch ,
nail or oth ers sharps when bik e is not st arted.Ch ecknail or oth ers sharps when bik e is not st arted.Ch eck
the th e tyre tyre sunk sunk or o r out out of o f shape. shape. If If problem, problem, pleaseplease
repare it or replace i t immediately. repare it or replace i t immediately.
Please change tyre of fo llo wing limit s patt ernPlease change tyre of fo llo wing limit s patt ern
min.limit Deep patternmin.limit Deep pattern ((mmmm))
Front tyreFront tyre::11..55RReeaar r ttyyrree::2.02.0
DangerousDangerous
LoadLoad
RiderRider
rider and passengersrider and passengers
PressurPressur
((
eeKK
pp aa))
PressurPressur((eeKKppaa))
F.tyre:225F.tyre:225 rear tyre:225rear tyre:225
f ront tyre:250f ront tyre:250 rear tyre:250rear tyre:250
99
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New New bike b ike g rind ing grindi ng i n in i s i s 1000km1000km
Please use onlyPlease use only≤≤3/4 thorrtle to avoid over grinding in3/4 thorrtle to a void over grinding in
Change gears oftenly to avoid contin eouslyChange gears o ftenly to avoi d contineously
ru nnin g at one RPM. runn ing at one RPM.
Control th e engi ne RPM max.less t han6000 r/minControl the engine RPM max.less than600 0r/min
Max. Max. speed sp eed shall shal l l ess less than than 55km/h 55km/h during during 500km500km;;
during 50 0-10 00k m max speed shall less than 7 0km/h .during 500 -100 0km max speed shall less than 70 km/h.
Keep fit after first grind. tig hten all screwswsKeep fi t after first grind .ti ghten all screwsws,,
adjust all parts, replace all pollut ed o il, examine theadjust all part s,replace all pollu ted oil, examine t he
first 1000 km to ensure the best st atus of yourfirst 1000 km to ensure the best st atus of your
motorcycles,extend the li fe t ime of your engine.motorcycles,extend the li fe t ime of yo ur engine.
Engine grinding-inEngine grinding-in
Operation Guid eOperation Guid e
Take your few minutes to check your bi ke beforeTake your few minut es t o check y our bik e b efore
usage, it can save the failu re rate and guarantee t he u sage, it can save the fail ure rate and guarantee t he
safety ridin g. safety ridi ng.
check l evel of engi ne lu bricati on if need,add oil,check level o f engi ne l ubri cation if n eed,add oi l,
and check if i t is oil l eakage.and check if i t is oil l eakage.
Check fro nt,r ear br akeCheck f ront ,rear brake……Check &adju st t he f reeCheck &adjust the f ree
route of br akroute of b rake, check braking e, check br aking functi on fu nctio n (locking or(lockin g or
no br aking) no br aking)
Examination before rideExamination before ride
Adjust it if necessary.Adjust it if necessary.
Check dri ve chainCheck dri ve chain……check its tension or lubrication,check its tension or lubrication,
If serio usly worn or damaged, pl ease change it.If serio usly worn or damaged, pl ease change it.
Check steering control mech anismCheck steering control mech anism……check itscheck its
flexibi lit y and stablit yflexi bil ity and stabli ty,,adjust it when necessaty.adjust i t when necessaty.
Check engi neCheck engin e……check i ts n oise o r n otcheck its noise or not
C heck Check the the coolant coolant engough engough o r or not.not.
WarningWarning::
Please don't start engi ne at narrow space toPlease d on't start eng ine at narrow space to
escape th e pollut ion. Please f orbi d to startescape th e pollut ion. Please f orbi d to start
engine when engengine when engi ne is in ine is in geargear. . It can d amageIt can damage
the engi ne part s or cause accident.the engi ne part s or cause accident.
Check th rott le controlCheck t hrot tl e cont rol……check free rout e of gripcheck free rout e of grip
t to ho handle, andle, cable cable connect, connect, adjust adjust it it or or change change it i t ifif
necessary.necessary.
Check li ght ing and sign alCheck l igh tin g and signal ……check front light ,tailcheck front light ,tail
light , turn ing l ight and functio n of horn .light , turn ing l ight and functio n of horn .
C heck Check tyretyre
……
check check bot h bot h tyre tyre pressure pressure and and wearwear
damage,please fill ing or fixin g itdamage,please fil lin g or fix ing i t
1010
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Ride
Ride
Heating up the engine graduallyHeating up the engine gradually
1.To release clutch when engine idling,change1.To release clutch when engine idling,change
gears to first gear position.gears to first gear position.
2.throttlin2.throttling g engine engine speed,releasing speed,releasing clucth clucth handlehandle
,,
coordinate these two steps for better starting.coordinate these two steps for better starting.
3.when you ride the bike steady, disconnecting3.when you ride the bike steady, disconnecting
clutch, shifting to 2nd gear;please use the same wayclutch, shifting to 2nd gear;please use the same way
shifting to other speed.shifting to other speed.
Please do not shif t gears wi thou t hol din g hardPlease do not shift gears wit hout hol ding hard
clutch clutch hand hand shank, shank, otherwi se oth erwise it cit can an cause cause thethe
transmimission chain d amaged.transmimission chain d amaged.
please please do do not not s hift shift to to neutral neutral when when down down hilling,hilling,
you need to hold t he b ike by eng ine power.you need to hold t he b ike by eng ine power.
DangerousDangerous
Brake and parkBrake and park
Please Please reduce reduce throttle throttle until until close close for for low low speedspeed
Lowing speed by front&rear brake,hold clutch handle,Lowing speed by front&rear brake,hold clutch handle,
shift to neutral, hold the bike and kick the stand up.shift to neutral, hold the bike and kick the stand up.
Before cornering please close the throttle&low itBefore cornering please close the throttle&low it
by by brakes. brakes. OtherwOtherwise, ise, you you could cou ld not not controcontrol l it it byby
sudden braking and cause the slide and turnover.sudden braking and cause the slide and turnover.
please please pay pay attentattention ion to t o controcontrol l bike bike evenl y evenly onon
wet road,If you accelerate it too much, the bike canwet road,If you accelerate it too much, the bike can
be be out o ut of of controcontroll
Check and keep in good r epairCheck and keep in good r epair
Oil level checkO il level check
Pl ease Please check the check th e o il o il l ever lever beforebefore
runnin g runnin g the bike.There the bike.There i s engi ne is engine oiloil
dipstickdipstick①①backward backward the the right right crankcasecrankcase
to measure t he lu bricati on level.to measure t he lu bricati on level.
Pl ease Please measure measure it it after after 5 5 minutesminutes
by by stopping stopping th e the engine.Pl ease engine.Please laythelaythe
bike bike verti cal ver tical wi th with the t he ground.Clen ground.Clen thethe
dipstick,inser t t he dipsti ck int o the oildipstick,inser t t he dipsti ck int o the oil,,
unlock screw, check the level.unlock screw, check the level.
Level Level is is betweenbetween②②andand③③two meanstwo means
it is ful l of lu bricatio n.it is ful l of lu bricatio n.
Level is underLevel is under③③,please add SA E,please add SAE
15W/40 API Sj engine oil t o thi s t op15W/40 API Sj engine oil t o thi s t op
level. level.
Fit on the di pstick&check whet herFit on th e dip stick&check wheth er
it is leakage it is leakage
①①OilOilgaugegauge
②②
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warningwarning::
It leads to parts damage du e toI t leads to parts damage due t o
less oil . I t effects the max.speedless oil . I t effects the max.speed
due to ov er oi l.due to ov er oi l.
1111
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Change lubrication oil
Change lubrication oil
OiOil l by by mamachchininerery y rurunnnniing ng cacan n bebe
poured out thoroughly. poured out thoroughly.
SeSet t a a susuititabable le vevessssel el fofor r usused ed oioill
under the engine, then open refuelingunder the engine, then open refueling
cocovever anr and pid piststonon ,r,releleaease ose oil ail and ln d locockk
the secrew,Leaning the engine for 2-3the secrew,Leaning the engine for 2-3
hours until used oil is all out, then addhours until used oil is all out, then add
1.8L new oil.1.8L new oil.
DD150E-2 DD150E-2 add 0.9L new oil add 0.9L new oil
PlPleaease stse stririke thke the stre straiainenerrthenthen
clean it.clean it.
Pl ease Please reverse reverse spri ng, spring, t ake take out out thethe
strainer by holding the pot head.strainer by holding the pot head.
PPlleeaasse e eennssuurre e tthhe e ooiil l ppuummp p sseeaall
riringng is wis welell bel befofore fre fitittiting ong on thn the dre draiainn
plug.Otherwise plug.Otherwise please please change change the the sealseal
ring to avoid leakage. ring to avoid leakage.
drain plugdrain plug
ssttrraaiinneerr
ooiil l ppuummpp
seal ringseal ri ng
Spark plugSpark plug
Take out plug cap,clean it,strikeTake out plug cap,clean it,strike
the spathe spark plug rk plug by special by special spannerspanner,,
Please Please clean clean its its dirts dirts by by wire wire brushbrush,,
check it damaged or not, fired bycheck it damaged or not, fired by
electrodes,if damaged, please changeelectrodes,if damaged, please change
the spark plug.the spark plug.
check the clearance between sidecheck the clearance between side
electrodeelectrode①① ,and adjust to 0.6-0.7mm. ,and adjust to 0.6-0.7mm.
①①low speed or winter time, electrode showlow speed or winter time, electrode show
black black pl ease please choose choose type type CR5HSACR5HSA
②②Hig speed or hot summer time, electrodeHig speed or hot summer time, electrode
shos white,please choose type CR7HSAshos white,please choose type CR7HSA
③③
standard type is CR6HSAstandard type is CR6HSA ((original isoriginal is
CR6HSACR6HSA)。)。
side electrodes ide electrode
AttentionAttention::
Please mount the spark plug by hand, thenPlease mount the spark plug by hand, then
tighten it by the special spanner. tighten it by the special spanner.
Pay Pay attention attention to to the the dirt dirt inside inside the the engineengine
during having the spark plug out. during having the spark plug out.
How t o choo se spark plugHow to choose spark plu g
The core is made b y f ilt er,The core is made by filt er,
please please always always check check i t it to t o avoidavoid
blockin g blockin g up up by b y dirt dirt and and reducereduce
the output power.the output power.
Disasemble th e ou ter cover,Disasemble th e ou ter cover,
loose every boltloose every bolt②,②,
take out t he air filt er covertake out t he air filt er cover①。①。
take out t he lo catertake out t he lo cater,,strikestrike
the core th e core③,③,install new core.install new core.
please please use use n ew new ai r ai r fil ter filt er core.core.
Install air fi lt er w ith different st epInstall air fi lt er w ith different st ep
as abov e. as abov e.
Air filterAir filter
Check the sCheck the s
park
park plug plug seal seal gasket gasket is is ok.ok.
1212
①①②②
③③
④④
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①①locknutlocknut
②②plate plate bracketbracket
aa
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BATTERYBATTERY
UPPERUPPER LOWERLOWER
AttentionAttention::
C heck outtake and air drain of battery we ll c onnected.Chec k outtake and air drain of batter y we ll connected.
Pls take Pls ta ke of f batoff batt ery if t ery if you do not you do not use bi ke use bike l ong timelong time
Please t ake out t he negati ve f irst, sto re at ventilatedPl ease take out t he negati ve fi rst, store at ventil ated
place place after after charing..charing..
Pl ease clean the w irin g t ermiPlease clean t he wi ring t erminal of b attery oftenlnal of batt ery o ftenlyy,,
andensure it n o l oose. andensure it n o l oose.
Pl ease use same Please use same battery spec battery spec as 12 V9Ahas 12V9Ah
R ed sheath wiRed sheath wire to connect re to conn ect po siti ve, blpositi ve, black toack to
negati ve.Please do not mi x t hem negati ve.Please do not mi x t hem
Adjust of clutch leverAdjust of clutch lever
L o o se n tLo o se n th e l ohe l ock n u t ck n u t at a t crankcasecrankcase
cl u t c h c o n t r o l pla t e br a ck e tcl u t c h c o n t r o l pla t e br a ck e t
aaddjjuusst t ssccrreew w rrood d ..ttuurrnn
acaccocordrdiing ng toto(A(A))rereduducece
tr a v e l o f l ef t ha n d l etr a v e l o f l ef t ha n d l e
tu rn ac co rd i n g t o ( B ) s i d etu r n a cc o r d i n g t o ( B ) s i d e
inincrcreaease se frfree ee trtravavelel LoLockck
th e to p th e to p an d and b e l o w nbel o w nutsuts
af t e r fin i s h i n g a d j u s t me n t .af t e r fin i s h i n g a d j u s t me n t .
AdAdjujust st scscrerew w rorod d at at leleftft
swswititchch cacan n adadjujust st ththe e frfreeee
tr a v e l . t ra v el . Lo o s e Lo o s e lo ck n u t l o ck n u t
ad j u s t th e ad j u stin g ro d ,ad j u s t th e adju s t i n g ro d ,
lo c k n u t i t w h e n ha n d l e h aslo c k n u t i t w h e n ha n d l e h as
en o u g h f re e tr a v el.en o u g h fr e e tr a v el.
Adjust of throttle cableAdjust of throttle cable
①①locknutlocknut
②②
upprt adj ust coilupprt adjust coi l
10-20mm10-20mm
T h e T h e f r e e f r e e c l ea r an c e c l e ar a n ce i s i s 10-2010-20
mm mm by hby hololdidingng clclututchch hahanlnleeanandd
feelinfeeling t he re sg t he re sistancistance I f y ou e I f y ou indind
ththeefrfreeee clcleaeararancnceewrwroongngppleleasasee
adjadjustust itit as foas follollowinwing stg stepseps
chchececk k tthrhrotottltleegrgrip ip flflexexibiblleefrfromom
ooppeennttoocclloosseessiiddee
CChheecck k iiffccaabblleeffrroommtthhrroottttllee
grigrip to p t o carbcarburaturatoror wellwell conconnectnecteded
IfIf cacablbleeis wris wrenenchcheded cucuttoror imimprpropoperer
roroututininggyoyouushshououldld rereplplacaceecacablblee
ChCheckeck ththeegrgrip i p ididliling ng frfreeee trtraveavell
iis s bbeettwweeeen 2n 2 66mmmm
PPlleeaasseelloooosseelloocckknnuut t iiffiittiis s aaddjjuusstteedd
PlPleaseaseechchececkkititsselelecectrtroyoytete
aallwwayaysskkeeeeppiittbbetetwweeeennUUPPPPEERR
aannddLLOOWWEERRIfIf bebelolow w LOLOWEWERR
pleaseplease addadd distilleddistilled waterwater toto UpperUpper
FoForbrbid id toto adadddototheherrliliququidid
CChheecckkvvoollttaaggeeooffbbaatttteerryyeeiitthheerr
enenddchchararggininggit it bbelelooww1212 33VV
If yIf you so u startart t ht t he e ne engingine h ae h ard or d or m er m ee t te t the ehe eleclectritricitcityy
fafaiilulurere dudueettoollacackkof of elelececttroroytyteeplpleaeasese exexamamiinene iitt
byby locallocal repairrepair stationstation
1313
adjuadjustst polepole lloocckknnuutt
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Adjust idle of carburator
Adjust idle of carburator
Adjust nut aAdjust nut a Adjust nut bAdjust nut b
Then turn Then turn top adjust top adjust coilcoil②、②、
ststilill nel n ee d ae d adjdjusust,t,loloosose nue nut at a bb
adjust pole to 2adjust pole to 2~~6mm free6mm free
travel, lock adjust nut atravel, lock adjust nut a 、、bb。。
、、
Suit for carburator modelsSuit for carburator models
Check ,adju st &l ubri cate driv e chainCheck , adjust &lubricate d rive chain
Check t he sprocket,chainCheck t he sprocket,chain
Lubrication on chainLubrication on chain
Lock clipLock clip
Disc Max worn limitDisc Max worn limit
attentionattention
enenssuurreetthheeooppeen sn siiddeeooffcclliippiiss
oppopposiositete a s a s nornormalmal runrunninning wg wayay
DiDirtrtyychchaiainnwiwillll wewearar ththeespsprorockcketet
ananddchchaiainnmomorere PlPleaeasese chchececkkreregugulalarr
ddaatteeaaccccoorrddiinnggttoocchheecckklliisstt
CClleeaan cn chhaaiin bn byyddeetteerrggeennttooiill
afafteter r drdryyplpleaeasese adadddprpropoperer enengiginene
oioillor or chchaiainnoioill
1414
CChheecckktthheeppiinnoof f cchhaaiinnlloooosseeoorrnnoottddaammaaggeeddoonn
pinpin rollerroller
C Cheheckck ruruststy y oror ddryry uupponon chchaiainn
C Cheheckck chchaiainnmomovivingng flflexexibiblele
Ch Chececkkitit ooveverrwoworn orn onnchchaiainnananddspsprorockcketet
Ch Chececkkteteetethhof of spsprorockcketet dadamamagege
Ch Cheecckktthheelloooosseeooffffiixxiinnggbboollttlloooosseeoorrnnoott
HeaHeattthethe engengineine, , opeoperatrate e itit
after h igh t emperature.after high temperature.
WARNING:WARNING:
you can you can not adjust not adjust EF I EFI model since model since it ii t is softwareds softwared
②②③③④④
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Adjustment on brakeAdjustment on brake
Rear brake d isc sui tableRear br ake disc suitable
Suit fS uit for water or water cooli ng cooling bikebike
Fuse replacementFuse replacement
CoolantCoolant
⑥⑥adjust nutadjust nut
Fuse boxFuse box
HoldingHoldingmotorcyclemotorcycle,,testtestthethe
pedal pedal from fr om update upd ate toto
freefree
traveltravel,,
ititis 20is 20--30mm30mm..
IfIf
adjustmentadjustment,,looseloose
thethe
nutsnuts
⑦⑦,,adjust the doble boltsa djust the doble bolts⑧⑧,,increaseincrease
or reduce pedal route and brake itor reduce pedal route and brake it
several times,release brakeseveral times,release brake
,,
turnturn
rear wheel checking its runningrear wheel checking its running,,
locklockitit..
IfIfyouyouhappenshappensoftenoftenburnoutburnoutfusefuse,,
shortshort
circuitcircuit
oror
overloadoverload..PleasePlease
checkcheck
withwiththethelocallocalrepairrepairstationstation..
CoCoololantant is i s mamadede byby cocoololananttand and didiststililleled d wawaterter
freeze-profreeze-proofing fuofing functionnction It can reduceIt can reduce
the engine temperature by circularlythe engine temperature by circularly
radiradiatiatio n ofon o f coocoolanlantt
TThheenneew bw biikkeeiis ws wiitthhccoooollaanntt
PlPleaeaeeppayay atatttenenttiioon n ttoovvoolluumeme oof f
coolant when maintcoolant when maintainingaining YYou needou need
t o to a dd add ifif neeneede d d e d opopenen watwaterer bobottttlele
ccoovveerraaddddccoooollaannt t iinnttoowwaatteerr
bottlbottleeuntiluntil 8080
If If cocoololanant bt bececomome me mududdy dy oror titimeme
foforrmamainintatainin plpleaeasese chchanangege cocoololanantt
PPlleeaasseeffoolllloow tw thheebbeelloow sw stteeppss
SSttananddtthheemmoottoorrccyyclcleeatat ssmmooootth h ggrroouunndd
1515
WWater botater bottletle covercover
20-30mm20-30mm
pleasepleasecheckcheckfusefusefirstfirstwhenwhen
bikebike
incoperationincoperation
oror
cutoffcutoff
..
Loose t he cross screw on ri ghtLoose the cross screw on right
cover when r eplacingcover when r eplacing..disassembledisassemble
the r ight the right cover,cover,open t he open the fuse fuse boxbox
youyoucancanreplacereplaceitit..
TheThe
ratedrated
fusefuse
isis
15A15A。。
Radiator coverRadiator cover①①
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55
Brake f ricti on plateBrake f ricti on plate
AttentionAttention::
AttentionAttention::
DangerDanger::
Liquid Liquid has has strong strong corrosive. corrosive. PleasePlease
disgorge it if you drink it.please washdisgorge it if you drink it.please wash
it it if if it it is is in in eye eye or o r on on skin. skin . And And seesee
doctor immediately.doctor immediately.
5-10mm5-10mm
holehole of ob s e r vof ob s e r vatioationn
lowerlower
limitlimit
ChecklistChecklist
onon
brakinbrakingg
systemsystem::
A:chec k the level of brake liquidcupA:check the level of bra ke liquidcup
BB::checkcheckleakageleakage
CC::check the cable l eakage or crackcheck the cable leakage or crack
DD::c heck w orn of discc hec k worn of disc &&friction platefriction plate
EE::frontfront
brakebrake
leverlever
freefree
traveltravel
55--10mm10mm,,rear brake foot bar freerear brake foot bar free
traveltravelisis2020--30mm30mm
Liquid Liquid disc disc brake brake pump pump is is workingworking
underunder
highhigh
pressurpressure e t o to ensure ensure itsitssafesafe,,pleasepleasedodonotnotchangechange
ititexceedingexceeding..
PleasePleasemaintain the brakingmaintain the brakingsystemsystemorordiscdisc
brakebraketo specialto specialappointedappointedrepairrepairstationstation..
ChChececkkiiffththeefrfricicttioionnplplatateeis is mamaxxwworornn PlPleaeasese
chchanange itge it ifif exexceceedediningg
Please do Please do not ride not ride it just it just after changing. after changing. PleasePlease
runrun
thethe
frontfront
brakebrake
leverlever
severalseveral
timetime
oror
rearrear
footfoot
barbar
,,let the disc brake and caliper well cotactlet the disc brake and caliper well cotact,,
functionfunction
ofof
brakinbrakingg
sytemsytem
returnreturn
to normalto normal
BrakeBrakeliquidliquid
CheckCheckthetheliquidliquidlevellevelofofrightright
handle switch and brake liquid cuphandle switch and brake liquid cup..
IfIfititisisfewfew,,please please add add thethe
appointedappointed
brakebrake
liquidliquid
insideinside..
If the brake disc is wornIf the brake disc is worn,,thenthen
the liquid will be auto matically flowthe liquid w ill b e auto matically flow
into oil-pressure pipe.Checkinto oil-pressure pipe.Check and filland fill
in liquid is the most importanin liquid is the most important itemt item..
1616
20-30mm20-30mm
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1616
WarningWarning::
Fault repairFault repair
Fault repairFault repair
Suit for carburator modelSuit for carburator model
Suit for EFI modelSuit for EFI model
WarningWarning::
Please check the leakage every 400kmPlease check the leakage every 400km
water water pump pump or or circulating circulating tube tube is is leakaged.leakaged.
Press the tube to find if it has flaw and replace it.Press the tube to find if it has flaw and replace it.
Please contact maintainance people if leakage,PleasePlease contact maintainance people if leakage,Please
do not open it by yourself.do not open it by yourself.
SScrcrew ew up up tthe he raradidiatator or cacapp puput ft fulully ly cocoololaantnt
ScrScrew tew tighightentenl y aly aftefter fir fittitting o n ng o n radradiatiato r co r coveoverr
StStarart tt the he bibike ke anand id idldle ie it at at 2t 2 3s3sececonondsds opopen en it it cacapp
agagaiain n cocontntininuouoususly adly add cood coolalantnt AdAdd trid tripe cop e c oololanantt
ttigighthten en it it opopeen wn watater er bobotttltle ce capap puput t apapprproxox 404000
m l cooml c o olanlantttottota l val voluolume is 1 60me is 1 600ml0ml
AttentionAttention::
WhenWhenengineenginetemperaturetemperaturereachesreaches125125℃,℃,
odometerodometersense l ightsense l igh t onon,,meansmeansthetheengineengineneedneed
to haveto have aarestrest,,oth erwise i tot herwise itwill effect lifeti mewill effect li fetimeofof
engineengine..
PleasePlease
useuse
35003500
antianti--rustyrusty
antifreezeantifreeze
fluidfluid
coolant is harmfulcoolant is harmful
andand
corrosivecorrosive..pleaseplease
dodo
notnotdrinkdrinkit orit orinfectinfectwithwithskinskin..PleasePleaserecyclerecycle
itittotoavoidavoidpollutionpollution..
PleasePleasedodonotnotopenopenthetheradiatorradiatorcovercover,,toto
avoidavoid
expulsionexpulsion
outout
andand
hurthurt
peoplepeople..
Please exhaust coolant b y d isassembly cylinderPlease exhaust coolant by di sassembly cylinder
body b ody when when repairing repairing engineengine,,this can avoid itthi s can avo id itintointo
crankcasecrankcase..
Please check out the r eason if engine can not st artPlease check out the reason i f engine can not start
1.C1.Checheck if tk if the fuhe fuel te l tank sank switwitch at oc h a t op en ppen posiosititionon
2.2.ChChececkkifif fufuelel is eis enonougughh
3.P ul l o u3 . P ul l o ut the oi l tu be be lt th e o i l tub e be low f ue l tan kow f u el ta nk a n d c h e c kan d ch e c k
ifif fufuelel is ois oututflflowowiningg
4.d4.disaisassemssemb le ble spaspar k r k pluplug g and and conconnecnect t ignignitiitionon
cocoil il plpleaeasese puputtspspararkkplplugug on on ununpapaininteteddhahardrdwawarere
press press electricelectric bottonbotton IfIf itit hashas blueblue sparkspark ignitionignition
ssyyssttemem iis s ffiinneeIIffnno o ssppararkkpplleeaasseeggootto o tthheerreeppaiairr
ststatatioionnananddfifixxiitt
PPleleasaseechchececkkasas ffolollolowiwingng iiffenengiginene cacannnnotot ststarartt
EEFFI I ffaauullttlliigghhttnnoooonn
1.1.chchececk thk the fue fuel iel indndicicatator ao r andnd enensusure ire if yof you hau haveve
enough fuelenough fuel
22..CChheecckkiifftthheebbaatttteerryyccoonnnneeccttiissccoorrrreecctt
33..CChheecckkiifftthheeffuusseeiissookkaayy
St art St art 33--5 minut es after replacing ECU, close5 mi nutes aft er repl acing EC U,close
ignit ion swi tchigni tio n swi tch
andand
rere
startstart
please please shut shut down down igni tion igni ti on swi tch switch when when youyou
want t o p ull ou t thewant t o pull out t he EFIEFI connector ot herwise it wi ll connector otherwise i t will
leave t he histor ic recordleave t he histor ic record,,you need to get ri d of ity ou need to get rid of i t
by by specialspecialdiagnosticdiagnostic..
pleaseplease
presspress
thethe
plugplug
connectorconnector
andand
pullpull
outout..
1717
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1717
CleanClean
Motorcycle st orageMotorcycle st orage
Use itUse it
..
Daily maintainDaily maintain
Maintain chartMaintain chart
YYou ou should should clean clean the the motorcyclemotorcycle,,and check itsand check its
damagementdamagement,,wearwearananddoioillleakageleakageorornonott..
Please do not clean the bike by high-pressure waterPlease do not clean the bike by high-pressure water
toto
cause thecause the
damagedamage.:.:
Ignition swtich,electric switch,odometer,exhaust exIgnition swtich,electric switch,odometer,exhaust ex..
fuelfueltanktank。。
plpleasease e avavoioid d wewet t ththe e exexhahausustt,,spark plug and batteryspark plug and battery
plpleaseaseeususeecleancleanwaterwatertotowashwash
Dry motorcycleDry motorcycle,,start engine by running few minutesstart engine by running few minutes..
lubricatelubricateththeedrivedrivechain.chain.
plpleasease e tetest st yoyou r ur brbrakakes es fofor r gogood od fufuncnctition on bebefofore r e yoyouu
riderideououtt..
You should do special check before your longtime storageYou should do special check before your longtime storage..
11..cleancleananandddrdryyththeemotorcyclemotorcycle
22..exhaustexhaust
ththee
fuelfuel
inin
fuelfuel
tanktank
anandd
carburatorcarburator
ananddhavehavesome antirustsome antirust..
33..Take out the spark plugTake out the spark plug,,
puput t sosomeme((1515--20ml20ml))
lubricationlubricationin cylinderin cylinderbobodydy..CloseCloseignitionignitionswitchswitch,,
prpresess s it it seseveveraral l titime me agagaiain n fofor r momore re oioil l ininsiside de cycyclclinindederr,,
plpleaeasese
installinstall
sparkspark
plplugug
againagain..
44..disassemble the battery anddisassemble the battery and
storestore
itit
intointo
wellwell
ventilateventilate,,dry shadydry shadyplplacacee..
Attention: pleaseAttention: pleaseclosecloseignitionignitionswitchswitch,,plpleaeasese
disassembledisassemble
negative wire firstnegative wire first,,then positive electrodethen positive electrode;;
plpleaease se fifix x poposisititivevefirstfirstthenthennegativenegative ,,closecloseignitionignition
Please maintain the bi ke according t o f oll owingPlease main tain the bi ke according t o f ollo wing
symbolssymbols::
**
you canyou can
fixfix
itit
byby
youryour
selfself
ifif
youyou
cancan
****you need to go th e maintain sho p t o fix i tyo u n eed to go t he maint ain sh op t o fix i t
Please clean Please clean it by it by cloth cloth oftenlyoftenly, , dry td ry the wet.he wet.
Put so me antiru st oil o n chr ome, put some wax onPut so me antiru st oil o n chr ome, put some wax on
paint. paint.
airairthethetyretyreaccoringaccoringtotopressuepressue..
check everycheck everyboltboltandandnutsnutstotoavoidavoidfallingfalling
down anddown and
causecause
accidentaccident..
CheckCheckthethetyretyreandandbrakesbrakesflexibilityflexibility,,ififitit
is overis overwornwornorordamagementdamagement,,pleasepleasechangechangeitit..
1.Take 1.Takeoffoffthethecovercover,,cleancleanitit..
2.check the2.check thevoltagevoltageofofbatterybattery,,ififititisisbelowbelow
1212..3V3V,,chargecharge
thethe
bikebike
thenthen
installinstall
batterybattery..
3.get3.getridridofofantirustantirustagentsagents,,addaddnewnewfuelfuel
44
..
testtest
thethe
bikebike
carefullycarefully
..
switchswitch
whenwhen
installationinstallation..
5.air5.airththeetyretyretotoregularregularaiairrprpresessusurere,,standstanditit
untiluntilfrontfront&&rear wheelrear wheel ououttofofgroundground..
66..Please Please cover cover thethemotorcycle by clothmotorcycle by clothoror
brbreaeaththababililitityy,,savesave
in the dry with ood ventilation placein the dry with ood ventilation place..
1818
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1818
RemarkRemark::
PeriodPeriod
MilageMilage((kmkm))
20200000
1000 4000 80001000 4000 8000 11
TimesTimes
adjust adjust adjustadjust adjust adjust adjustadjust
adjust adjust adjust adjustadjust adjust adjust adjust
checkcheck
check check check check checkcheck
checkcheck
check check check check checkcheck
drivedrive
chainchain
rearrear
brbrakakee
prprojojeectctpepeririodod timestimes maintancemaintance
KMKM
1000 4000 80001000 4000 8000 1122000000
timestimes
every 4every 4
yearsyears
brbrakakee
wearwear
pipipepe
fluidfluid
cucupp
fluidfluid
frontfront
brbrakakee
rear brakerear brake
clutchclutch
hangerhanger
brbracackekett
nunutt
boboltlt
wheel/wheel/
tyretyre
bebearariningg
coolantcoolant
fuelfuel
injectorinjector
onceonceeveryevery22yearsyears
clcleaeannevevereryy303000000k0kmm
perper
monthmonth
oneone
monthmonth
3months3months
3months3months
****
****
****
**
****
****
****
****
****
**
****
****
****
**
**
**
ReplaceReplace
adjustadjust
adjustadjust
4000km4000km
changechange
friction discfriction disc
RemRemarkark valvalid fid fo r aor al l El l EFI mF I mododlesles..
①①OftenOftencleancleanititdrivingdrivinginindustydustyareaarea
②②if data is over max speedif data i s over max speedofofodometerodometer,,pleaseplease
checkcheckdetail s accordingdetail s accordingtotobelowbelowdetailsdetails..
③③to adju st t iming chain and valv e clearancto adj ust timing chain and valve clearanc,,mustmust
be be adju sted adjusted b y by aut horized authori zed servi ce service shop shop for fo r safetysafety..
FuelFuel
routeroute
checkcheck
checkcheck
check checkcheck check
throttlethrottle
systemsystem
carburatorcarburator
corecore
sparkspark
plugplug
lubricatelubricatefirst 500km, them 1000 kmfirst 500km, them 1000 km
filterfilter
netnetcleanclean
itit
byby
placingplacing
thethe
oiloil
tentiontention
valvevalve
clearanceclearance
pepeririodod
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
checkcheck
checkcheck
check checkcheck check
check check
check checkcheck check
check check
check checkcheck check
check check
check checkcheck check
check check
check checkcheck check
cc
1919
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