DefenderCab Yamaha Wolverine Vision Cab kit User manual

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Owner’s Manual
Model:
Yamaha Wolverine
Caution:
Before using this
product, read this
manual and follow all
safety instructions.
Yamaha Wolverine Vision Cab
kit*
Safety Instructions
Kit Contents
Tool Requirement
Assembly Instructions
Additional Notes
* DefenderCab ™and accessories are in no way affiliated with Yamaha Motor Corp.
Any use of these or the Wolverine name(s) is only to identify their utility vehicle as it
pertains to our accessories. Yamaha and Wolverine are registered trademarks of
Yamaha Motor Corp.

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Warning: Failure to heed all safety and operating instructions and / or
warnings regarding use of this product can result in serious bodily
injury.
SAFETY INSTRUCTIONS
Read entire assembly instructions
prior to commencing work.
Install all parts indicated in assembly
instructions. Failure to fully assemble
product before use could result in
personal injury.
Assembly of product requires use of hand
and/or power tools. If you are not
experienced in using these types of tools,
have product dealer do the installation for
you.
Some parts contain sharp edges; wear
protective gloves if necessary.
Dress for safety. Do not wear loose
clothing, neckties or jewelry if using power
tools to assemble this product.
Always keep your assembly area clean,
uncluttered and well lit.
Keep visitors and children a safe distance
away from the assembly area. Visitors
should wear the same safety equipment
described above.
NEVER OPERATE YOUR UTV WITH THE
CAB DOORS OPEN. FAILURE TO
PROPERLY LATCH THE DOORS PRIOR
TO MOVING THE VEHICLE COULD
RESULT IN SERIOUS INJURY.
Additional Safety Note(s):
Some optional installation steps require that some fasteners pertaining to safety devices be
temporarily removed. By choosing to perform these steps, you are doing so at your own
risk and accept full responsibility should these safety devices fail due to your tampering
with them. Please consider the full extent of possible repercussions when choosing to
remove any safety device such as nets or safety belts.

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Cab Enclosure Kit Contents
Your DefenderCab™kit should contain the parts listed below. Separate all parts from
packing materials. Do not discard packing material until assembly is complete. Item
quantities are listed in parenthesis below. Note: Items listed below may or may not be
included based on selected options.
Panels, Doors and Brackets
(1) Windshield Panel
(1) Back Panel
(1ea) Driver & Passenger Door Assy
(1ea) Driver and Passenger Striker
Mounts
(1ea) Driver and Passenger Door Hinge
Bracket Assy
(2) Back Panel side brackets
Hardware
(2) Striker Bolts
(1) Roll, Low Density Foam
(2) Pipe Clamp, 2” OD
(1) Hardware Bag*
*NOTE: Hardware bag contains spare
items. Some items may or may not be
used for this application.
Note: The full cab enclosure is meant to be used with factory plastic roof. If you do not have
the roof on your machine it can be purchased through your local Yamaha dealer.
Tools Required for Assembly
Ensure that following tools are available before you begin the assembly of your Defender
Cab™Enclosure Kit. *** Assembly may require assistance***
NOTE: Stainless Steel hardware WILL gall (seize) without use of anti-seize compound
Phillips & Flat screwdrivers
1/8” and 5/32 Allen Key
4mm Hex tamper-resistant insert bit
Metric wrench and socket sets
Vice-grip pliers
Electric drill
1/4” drill bit
Utility knife
Utility clamps (Suggested)
Rubber Mallet (Suggested)
Anti-Seize Compound or Lubricant

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Fig.2B
Kit Installation
1. Vehicle Preparation
i) Remove OEM doors by loosening 2
fasteners as shown. A tamper-proof bit
is required to remove door (vise-grip or
channel lock type pliers may also be
used).
ii) Loosen the OEM rear roll bar bolt
near the box shown in Fig. 2A. Bolt must
be removed and re-installed in opposite
direction as shown in Fig. 2B. Threads
should be facing front of UTV. If bolt
does not line up properly when re-
inserting, loosen roll bar and re-tight
after installing fastener.
2. Windshield Panel Installation
iii) Loosely install clamps onto roll bar
with at 3-1/2” from lower roll bar
attachment point as shown in (Fig.3).
Repeat for opposite side of roll bar.
***Visit www.defendercab.com / Product Instructions to view this manual online***
Fig.2A
Fig.1
Fig.3b
Fig.3a

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iv) Temporarily install windshield panel
onto vehicle; ensure panel is level and
aligned identically on both sides of
vehicle. Align 2 roll cage clamps as
shown in (Fig.5) Tighten 2 roll cage
clamps but don’t fasten the panel just
yet. Use an erasable marker to transfer
bottom edge of panel onto hood surface
(Fig.4).Also transfer the three hole
position on top of front panel to the roof.
Remove panel when done.
v) Adhere low density foam gasket to
top portion of hood using marker
line as centerline guide to ensure
windshield panel will sit squarely onto
foam after installation.
vi) Drill the three holes in the roof where
the front panel will be fastened (Fig.6).
vii)Re-install windshield panel onto
vehicle and secure with (2) M6x1
screws & sealing washers per clamp
(Fig.7). Repeat for opposite side. Fasten
the front panel to the roof using 3x ¾”
¼-20 button head and sealing washers.
Fig.6
Fig.5
Fig.4
Fig.7

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viii) Install stricker mount in existing
door hinge location as shown (Fig. 8)
using (2) ¼-20 x 0.75”L screws,
washers & nuts. Repeat for opposite
side.
*Note that there is a washer between
the bracket and the bike’s plate (See
Fig. 8-2)
Tip: It is easier if you put together the
parts required as shown here (Fig.8-2)
before fastening to the bike.
The main bracket (A) is attached to the
adjustement bracket (B) using (2) ¼-20
x 0.75”L screws, washers & nuts. The
striker bolt (C) can then be fasten using
the 5/16-18 nut (D).
ix) Install door hinge bracket as shown
(Fig.9) using (1) M12x1-25 bolt & ½”
washer as well as existing M12 seat
belt bolt. Re-install seat belt bracket at
same location (Fig.10) Repeat for
opposite side.
Fig.9
OEM
BOLT
OEM BOLT
(M12)
M12
BOLT
A
B
C
D
Fig.8
Fig. 8-2

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x) Install door on lift off hinges by sliding
them on as shown (Fig.10).
Door Adjustment Points:
Adjusts door height. Adjusts striker position. Attach straps to limit door
4. Door Magnet Installation
(not applicable for windshield & back kit)
The doors are equipped with magnets to help
keep door properly sealed during operation.
Follow instructions below for magnet bracket
installation:
xi) Loosen 2 front cross bar roll bar OEM
fasteners shown (Fig.13). You may need to
loosen or remove roof bracket to access fasteners.
Fig.11
Fig.10
Fig.13

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xii) Slide magnet bracket in between roll bar
as shown. Re-tighten OEM fastners. (Fig. 14)
Installed bracket is shown (Fig. 15).
Tip: It is easier if you put together the
parts required as shown here (Fig.14-2)
before fastening to the bike.
The main bracket (A) is attached to the
adjustement bracket (B) using (2) ¼-20 x
0.25”L screws and washers(C). The magnet (D)
can then be fasten using the #10-32 x 0.500”L
flat head screw(E) and nut(F).
xiii) After completing installation, close door to
verify alignment of magnets. Adjust magnet position
as required. Repeat steps 17-18 for opposite side.
Fig.15
Fig.14
Fig.14-2
F
D
B
A
C
E

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5. Rear Panel Installation
xiv) Loosen 2 roll bar OEM fasteners
shown (Fig.16).
xv) Slide passenger side rear panel as
shown (Fig.17). Tighten OEM roll bar
bolts. Repeat for opposite side.
xvi)With help of an assistant,
temporarily install rear panel onto
vehicle (Fig.18).
Fig.16
OEM
BOLTS
Fig.17
Fig.18

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xvii) From inside of vehicle, use a fine
point marker to mark location of five
mounting holes shown (Fig.19).
xviii) Remove rear panel and drill (5)
1/4” holes through roof flange at
locations marked in previous step.
(Fig.20)
xix) Install rubber mat as shown (Fig
21a & 21b) using (6) ¼"-20 screw,
washers and holding strip.
xx) With dump box open, re-install rear
panel with (4) ¼”-20 x 0.5”L hex screw &
Fig.19
Fig.20
Fig.21a
Fig.21b

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re-install rear panel with (4) ¼”-20 x
0.5”L hex screw seal washers as shown.
Fasten the top of the panel to the roof
using (5) ¼”-20 x 0.75”L hex screw &
seal washers as well.
6. OEM Roof Gasket
xxi) Install bubble gasket on OEM roof
as shown (fig.23 & 24). Repeat for
opposite side.
Additional Note(s):
a) Removal of belts and/or nets is not recommended as this cab enclosure is not designed
as a roll over protection system. Always wear proper safety gear while riding your
vehicle.
b) To remove doors, simply unhook motion dampers (if applicable) and lift doors off while
holding them close to the vehicle (near closed position).
c) Plastic panels are coated with a UV resistant film, application of any chemical should be
tested in an inconspicuous area first as some chemical agents are known to melt certain
finishes.
d) Visit www.defendercab.com regularily for updates and newly added items to fit your
vehicle.
e) Wash enclosure with soapy water as you would any other vehicle.
Fig.24
Fig.23
Fig.22

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Windshield Wiper Option:
If you purchased the optional windshield wiper
unit, Mount the wiper motor (A) in the
orientation shown and add hardware (B).
Adjustments to wiper sweep angle and
“home” position can be made by
removing cover (C) and following the
manufacturer’s instructions printed on
box.
Note: Motors are normally shipped at
maximum sweep angle of 110 deg.
To order replacement parts, contact the Parts Department at:
LB Manufacturing Inc.
247 Arsenault Road, Dieppe,
N.B. Canada E1A 7J5
Ph: [phone] Fax [phone]
Toll Free: 1-877-380-3335
www.defendercab.com
[email protected]
Manual Revision: 1.1 Date: August 17 2015
B
A
C