Digital Electronics Corporation PLB910-42 User manual

1
PLB910-42/PLB911-42
Installation Guide
Follow the instructions given below to ensure the correct and safe use of the PL.
• Do not push on the PL’s screen too strongly, with either your finger or with a hard
object. Excessive pressure can scratch, crack or damage the screen. Do not use
a pointed object, such as a mechanical pencil or screwdriver, to press any of the
touch panel’s switches, since they can damage the display.
• If the screen becomes dirty or smudged, moisten a soft cloth with diluted neutral deter-
gent, wring the cloth well, and wipe the display. Do not use thinner or organic solvents.
• Avoid storing and operating the PL in direct sunlight, high temperatures and hu-
midity, and in areas where excessive dust and vibration will occur.
• Avoid using the PL in areas where sudden, extreme changes in temperature can occur.
This may cause condensation to form inside the unit, possibly leading to an accident.
• To prevent the PL from overheating, be sure its air circulation vents are clear and
clean, and keep the unit’s operation area well-ventilated.
• Avoid operating or storing the PL near chemicals, or where chemicals can come
into contact with the unit.
• The Digital Electronics Corporation cannot be held responsible or provide any
compensation for damage(s) caused by the loss of data stored in the PL™s hard
disk drive (HDD). It is therefore strongly suggested that all important data and
software be backed up regularly to an external data backup device.
• After turning OFF the PL's power, wait until the internal HDD stops spinning
before turning on the power again (approx. 5 seconds).
To Prevent Accidents
Follow the instructions given below to ensure the correct and safe use of the PL.
• To prevent an electrical shock, be sure to connect the power cord to the PL
before connecting it to the main power supply.
• A fire or electrical shock may result if voltages are used with the PL that are
beyond the specified range. Be sure to only use the specified voltage.
• Before opening the PL’s protective cover, be sure to turn the unit’s power OFF.
This is because the PL’s internal parts carry high voltages.
• If metal particles, water or other types of liquids contact any of the PL’s internal
parts, immediately turn the unit’s power OFF, unplug the power cord, and contact
your local PL distributor.
• Read and understand Chapter 4 “Installation and Wiring” thoroughly in order to
select an appropriate installation location for the PL.
• Before either plugging in or unplugging a board or interface connector, be sure to
turn the PL’s power OFF.
• To prevent a possible explosion, do not install the PL in areas containing flammable gases.
• The PL is not appropriate for use with aircraft control devices, aerospace equip-
ment, central trunk data transmission (communication) devices, nuclear power
control devices, or medical life support equipment, due to these devices’ inher-
ent requirements of extremely high levels of safety and reliability.
• When using the PL with transportation vehicles (trains, cars and ships), disaster
and crime prevention devices, various types of safety equipment, non-life sup-
port related medical devices, etc. redundant and/or failsafe system designs should
be used to ensure the proper degree of reliability and safety.
WARNINGS

2
The PLB91*-4* is UL/c-UL 1950 recognized product. (UL File No. E171486). Please pay
special attention to the following instructions when applying for UL/c-UL approval for ma-
chinery which includes any of these PL units.
The PL conforms as a component to the following standards:
UL 1950, Third Edition, dated March 1,1998 (Standard for Safety of Information Technology
Equipment, including Electrical Business Equipment)
CSA-C22.2 No. 950-95 (Standard for Safety of Information Technology Equipment, includ-
ing Electrical Business Equipment)
PLB910-4* (UL Registration Model No.: 2880056-02)
PLB911-4* (UL Registration Model No.: 2880056-01)
- Equipment with a PL mounted in it requires UL/c-UL evaluation for the combination of the PL
and equipment.
- The PL must be used as a built-in component of an end-use product.
- Use the PL indoors only.
- When connecting the PL’s power cable, be sure to use a cable that is appropriate for the current
and voltage used and that has conductive wires that are 0.75 mm2or larger.
- When using the PL in an end-use product, be sure to install the PL unit's power cut-off switch
where the operator can easily reach it.
- Danger of explosion if backup battery is incorrectly replaced. Replaced only with same or
equivalent type recommended by the manufacturer. Dispose of used batteries according to the
manufacturer’s instructions.
- Be sure the unit the PL is built into uses a UL1950 compatible equipment structure.
The PLGB91*-4* units are CE marked, EMC compliant products.
<Complies with the following Standards>
• Safety
EN60950
• EMI (EN50081-2)
EN55011 group1 (Class A)
• EMS (EN50082-2)
EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-6, EN61000-4-8, ENV50204
If following requirements are not met, the PL may fail to meet EN60950 standard requirements.
• Equipment with a PL mounted in it requires UL/c-UL evaluation for the combination of the PL
and equipment.
• The PL must be used as a built-in component of an end-use product.
• Use the PL indoors only.
• When connecting the PL’s power cable, be sure to use a cable that is appropriate for the current
and voltage used and that has conductive wires that are 0.75 mm2or larger.
• When using the PL in an end-use product, be sure to install the PL unit's power cut-off switch
where the operator can easily reach it.
• There is a danger of explosion if the backup battery is incorrectly replaced. This battery should
be replaced only with same or equivalent type recommended by the manufacturer. Dispose of
used batteries according to the manufacturer’s instructions.
• Be sure the PL unit's enclosure is an EN60950 approved sheet steel structure.
UL/c-UL (CSA) Application Notes
CE Marking Notes

3
The CD-ROM contains the following PDF manual file.
PL-B910/B911 Series User Manual
Reading a PDF file requires installation of the Adobe Corporation’s Acrobat®Reader.
!Acrobat®Reader Installation:
To install the Acrobat®Reader software, follow the steps given below.
1) This software, in the form of a self-extracting file, is located in this CD-ROM in the folder
titled [reader]. Use the Explorer software to find the file [reader\ENG\ar405eng.exe], and
double-click on the file icon to begin the Reader installation.
2) After Installation begins, follow the instructions given on the Installation screens.
!Viewing the PDF manual:
To view the PDF manual contained in this CD-ROM, follow the steps given below.
1) Use the Explorer software to locate the file [manual\ENG\plb910e.pdf] in the folder
titled [manual].
2) Double-click on the PDF file's icon. Acrobat®Reader will automatically start and the
first page of the PDF manual will appear.
Package Contents
The PL package should include the following items:
Be careful when
installing the PL
not to damage the
built-in HDD.
!!
!!
!Power Cord
!!
!!
!PL Unit
(PL-B910/PL-B911)
This cord is designed
only for AC100/115V
use. Any other voltage
will require a different
cable.
!!
!!
!Installation Brackets (1 set)
and screws (6)
!!
!!
!Floppy Disks
– “PL-X900 Series Driver
& Utility Disk” for WIN95/NT (3)
– “PL-B910 Series Driver
& Utility Disk” for WIN98SE (3)
– “USB Touch Panel Control
Utility Disk” for WIN98SE (2)
About The Manual
!!
!!
!CD-ROM (1)
contains PDF
manual file
!!
!!
!Installation Guide (2 -
English and Japanese)
This
Guide

4
1PL External Features
• Prior to attaching peripheral units to the PL, be sure the PL’s power cord
is disconnected from the main power supply.
• To prevent an electrical shock, be sure to disconnect the PL’s power cord from
the power supply before connecting the cord’s power terminals or any periph-
eral devices to the PL.
PL-B910
(4Slot)
V
E
A
FCD E
J
G
A
T
U
S
Q
R
L
K
W
PL-B910
(4Slot)
PL-B910
(4Slot)
I
H
B
P
X
Y
Z
A : Front Face FDD Unit Attachment
Slot
B : Display Expansion Board Cover
C : RS-232C Connector (COM1)
D : RS-232C Connector (COM2)
E : RS-232C Connector (COM3)
F : Printer Connector (LPT1)
G : RAS Connector
H : Rear Maintenance Cover
I : Power Terminal Block
J : IDE I/F Cover
K : Keyboard Connector
L : Mouse Connector
M : Expansion Slots
N : Side Mount FDD Slot
O : HDD/FDD Expansion Slot
P : Power LED
Q : Power LED Output Connector
R : Hardware Reset Switch
S : Standard Display Connector
(GVIF OUT)
T : Standard USB Connector (USB)
U : Dip Switches (SEL.)
V : Expansion Display Connector
W : Half Cover
X : Analog RGB Connector Cover
Y : Filter Cover
Z : Power Switch

5
2PL Dimensions
• PL-B910 General Dimensions
• PL-B911 General Dimensions
(Unit: mm [in.]- excluding projections)
Side View
Top View
Front View
(Unit: mm [in.]- excluding projections)
Side View
Top View
Front View
359 [14.13]
374 [14.72]
325 [12.80]
180 [7.09]
13 [0.51]
310 [12.20]
359 [14.13]
374 [14.72]
325 [12.80]
134 [5.28]
310 [12.20]
13 [0.51]

6
!Electrical
!Structual
3General Specifications
*1 When the fan in the unit is uninstalled.
W/Fan 5oC to 50oC
W/out Fan*1 5oC to 40oC
Storage Temperature
Ambient Humidity
Air Purity Level
Atmosphere
Electrostatic Discharge
Immunity
Noise Immunity 2kV IEC 61000-4-4
Noise Endurance
(via noise simulator)
Noise Voltage: 1500V
Pulse Duration: 50ns, 500ns, 1ms
Rise Time : 1ns
Free of corrosive gas
Vibration Resistance
19.6m/s
2
at 10Hz to 25Hz in X, Y, Z directions for 30 minutes
With HDD attached : 4.9m/s2
With FDD attached : 9.8m/s2
4kV IEC 61000-4-2
Ambient Operating
Temperature
(Cabinet Interior and
Exterior)
-10 oC to 60 oC
30% RH to 85% RH (no condensation)
Free of dust
PL-B910 PL-B911
Input Voltage
Rated Voltage
Frequency
Allowable Voltage Drop
Power Consumption less than 150VA less than 100VA
Voltage Endurance AC 1500V at 20mA for 1 minute
(between chariging and FG terminals)
Insulation Resistance Greater than 10MΩat DC 500V
(between charging and FG terminals)
AC 100V to AC 240V
AC 85V to AC 265V
50/60Hz
shorter than 1 cycle
(however, pause occurrences must be more than 1 second apart)

7
!Environmental
PL-B910 PL-B911
Grounding
Installation Method
Cooling Method
Weight Less than 7.5 kg (16.5 lb)
(with HDD and FDD installed)
Less than 6.5 kg (14.3 lb)
(with HDD and FDD installed)
External Dimensions
W330 mm [12.99 in.] x H271 mm
[10.67 in.] x D162 mm [6.38 in.]
(excluding projections)
W330 mm [12.99 in.] x H271 mm
[10.67 in.] x D116mm [4.57 in.]
(excluding projections)
Dimensions Including
Full-sized Cover
W385 mm [15.16 in.] x H271 mm
[10.67 in.] x D162mm [6.38 in.]
(excluding projections)
W385 mm [15.16 in.] x H271 mm
[10.67 in.] x D116mm [4.57 in.]
(excluding projections)
Dimensions Including
Mirror Disk Unit
W330 mm [12.99 in.] x H271 mm
[10.67 in.] x D166 mm [6.54 in.]
(excluding projections)
W330 mm [12.99 in.] x H271 mm
[10.67 in.] x D166 mm [6.54 in.]
(excluding projections)
Exclusive grounding only.
Less than 100Ω, or your country’s applicable standard.
Inside a solid, flat panel
Via heat convection tubes and electric fan

8
4Interface Specifications
O.D : Open Drain, T.S : 3 state I/O, TTLIN : TTL Input
D-sub 25 pin (Female)
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
!Printer Interface (LPT1)
Pin
No.
SPP/ECP
Mode
Signal
Name
EPP
Mode
Signal
Name
Direction Electrical
Specif.
Pin
No.
SPP/ECP
Mode
Signal
Name
EPP
Mode
Signal
Name
Direction Electrical
Specif.
1STRBWRITE
In/Output O.D/T.S 14 AUTOFD DSTRB In/Output O.D/T.S
2DATA0DATA0
In/Output T.S 15 ERROR ERROR Input TTL
3DATA1DATA1
In/Output T.S 16 INIT INIT In/Output O.D/T.S
4DATA2DATA2
In/Output T.S 17 SLCTIN ADSTRB In/Output O.D/T.S
5DATA3DATA3
In/Output T.S 18 GND GND
6DATA4DATA4
In/Output T.S 19 GND GND
7DATA5DATA5
In/Output T.S 20 GND GND
8DATA6DATA6
In/Output T.S 21 GND GND
9DATA7DATA7
In/Output T.S 22 GND GND
10 ACKNLG ACKNLG Input TTL 23 GND GND
11 BUSY WAIT Input TTL 24 GND GND
12 PE PE Input TTL 25 GND GND
13 SLCT SLCT Input TTL
Screw Size: (4-40): Inch Type
!USB Interface (USB)
Receptacle
Pin No. Name
1Vcc
2-Data
3+Data
4GND
1 2 3 4

9
(The PL’s front and side
connectors are the same)
Mini - DIN 6 pin (Female)
6
4
21
3
5
!Keyboard Interface
Pin No. Signal Name
1 KEY DAT A
2NC
3GND
4+5V
5 KEY CLK
6NC
SHIELD GND
Mini - DIN 6 pin (Female)
6
4
21
3
5
!Mouse Interface
Pin No. Signal Name
1MouseDATA
2NC
3GND
4+5V
5MouseCLK
6NC
SHIELD GND
!CRT Interface
Pin
No.
Signal
Name Condition
1Analog R R signal input
2Analog G G signal input
3Analog B B signal input
4Reserved NC
5GND Digital signal ground
6Return R R signal GND
7Return G R signal GND
8Return B R signal GND
9Reserved NC
10 GND Digital signal ground
11 Reserved NC
12 Reserved NC
13 H-SYNC Horizontal signal Input
14 Y-SYNC Vertical signal input
15 Reserved NC
D-sub 15 pin (Female)
Screw Size: (4-40): Inch Type
5 4 3 2 1
10 9 8 7 6
15 14 13 12 11

10
!RS-232C Interface (COM1/COM2/COM3)
!RAS Interface
Dsub 9 pin (Male)
Screw Size: (4-40): Inch Type
Pin No. Signal
Name Pin No. Signal
Name
1CD6DSR
2RXD7RTS
3TXD8CTS
4DTR9 RI
5GND
Dsub 25 pin (Male)
Screw Size: (4-40): Inch Type
Pin No. Signal Name Pin No. Signal Name
1GND14GND
2+5V15+5V
3+12V16NC
4NC17NC
5 RESET INPUT (+) 18 NC
6 DIN 0 (+) 19 NC
7 DOUT (-) 20 NC
8 DOUT (+) 21 LAMP OUT (-)
9 ALARM OUT (-) 22 LAMP OUT (+)
10 ALARM O UT (+) 23 NC
11 RESET INPUT (-) 24 DIN1 (-)
12 DIN 0 (-) 25 NC
13 DIN 1 (+)
The GND terminal is the signal ground. Be sure to connect the GND
terminal to other unit’s SG (signal ground).
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4 5
6 7 8 9

11
!!
!!
!Input Port (Dual use of DIN, Remote Set Input Port)
- External Power : DC12V to 24V connection possible
- Input Hold : Hold Diode
- Isolation : Used (Photo isolation)
!!
!!
!Output Port (DOUT, Alarm Output, Lamp Output Port)
- Output Spec. : DC 24V 100mA (MAX)
- Isolation : Used (Photo isolation)
(Interface Circuit) (Connection Example)
+5V
R
Input Port
PC357
3.3kΩ
1/4W
D-sub 25 pin
Connector
DC12V to
DC24V
External
Power
Reset Input(+)pin 5
DIN0(+)pin 6
DIN1(+)pin 13
(12 to 24V)
Reset Input(-)pin 11
DIN0(-)pin 12
DIN1(-)pin 24
Cable
DOUT(+)pin 8
Alarm Output(+)pin 10
Lamp Output(+)pin 22
DOUT(-)pin 7
Alarm Output(-)pin 9
Lamp Output(-)pin 21
(Interface Circuit) (Connection Example)
+5V
R
Cable
D-sub 25 pin
Connector
4.7kΩ
PC357
N3904
Output Port

12
5Installing the PL
When using the optional 19 inch Mount Panel, refer to
the PL-RM200 unit’s Installation guide for details.
1) Use the six (6) attachment screws included in the PL’s packing box to attach
the mounting brackets to the PL main unit. Be careful that each bracket is
attached to the correct side.
2) Drill the attachment holes in the Installation Panel. Be sure to follow the
dimensions given for the attachment holes.
Use the following procedures to install the PL into a solid panel.
(Unit : mm [in.] - excluding projections)
360.3 [14.19 ]
+1
–0
+0.04
–0
90.1 [3.55]
105.4 [4.15]
15 [0.59]
184 [7.24 ]
+0.5
–0
+0.02
–0
204.8 [8.06]
92 [3.62 ]
+0.5
–0
+0.02
–0
• Depending on the panel’s material and design, the panel’s instal-
lation surface may need to be strengthened. If high levels of vibra-
tion are expected and the PL’s installation surface (i.e. an opera-
tion panel’s door, etc.) can move (i.e.open or close) due consider-
ation should be given to the PL’s weight.
• Be sure all installation tolerances are maintained to prevent the
unit from falling out of its installation panel.
Front View

13
6Wiring the PL
WARNINGS
(Side View of PL)
Power Input Terminals
Connecting these two termi-
nals provides 100V to 240V
AC power.
L= live and N= Neutral
This terminal is connected
to the PL’s frame (chassis).
(screw size: M3)
• To prevent electric shocks, be sure to turn the PL's power supply OFF
before connecting the power cord.
• To avoid the dangers of fire, electric hazards and equipment damage,
be sure to use only the specified power supply voltage when operat-
ing the PL.
Power Terminals
Power Switch
PL-B910 (4-Slot Unit)
L
N
FG
!!
!!
!Connecting the power cord
3) Attach the PL to the Installation Panel with M4 screws.
First, insert the main unit attachment screws into the Installation Panel’s
holes, but do not tighten them. Then, place the PL main unit on the panel so
that the bracket holes and the screw heads align. Next, slide the PL down so
that the main unit is supported by these attachment screws. Last, tighten the
screws until the PL is secured in place.
Do not use excessive force when tightening the main unit attach-
ment screws. The torque required is from 0.5 to 0.6N•m.
Main Unit
Attach-
ment
Screws
Main Unit
Attach-
ment
Screws

14
2) Loosen and remove the middle
three(3) screws from the terminal
strip. Align the crimp terminals
with each screw hole, and tighten
the screws.
• The colors in the figure above
are for the cable which came
with the PL.
• This power cable is designed
only for AC100/115V use. Be
sure to use a different cable
when using other than AC100/
115V power.
Black
White
Green/
Yellow
Transparent
Cover
Attachment
Screws
3) Reattach the terminal strip’s
transparent cover with the
attatchment screws.
• Crimp Terminal Types :
V1.25-3, by J.S.T. or equivalent
(JIS standard part number :
RAV1.25-3)
• Crimp terminals must be the same
as shown below.
L
N
FG
L
N
FG
φφ
φφ
φ3.2 mm or larger
Max. 6.0 mm
1) Confirm that the PL unit's power switch is
turned OFF. Then, remove the power terminal’s
transparent plastic cover.
POWER
Transparent Cover
I :ON
o :OFF
Use the following steps when connecting the power cord to the PL’s power
terminals.
Screws
L
N
FG

15
7Power Supply Cautions
• If voltage fluctuations are expected to vary
beyond the specified range, connect a constant
voltage transformer.
• Use a low-noise power supply both between
the lines and between the PL and its ground.
If there is still excess noise, connect an insulat-
ing transformer (noise-prevention type) .
• Wire the power cords of the PL, I/O devices,
and power supply devices separately.
• To improve noise immunity, it is recom-
mended to attach a ferrite core to the power
cord.
• Isolate the main circuit (high voltage, large
current) line, I/O signal lines, and power cord,
and do not bind or group them together.
• To prevent damage from lightning, connect a
lightning surge absorber.
Constant
voltage
transformer
Twisted-pair
cable
PL
FG
Insulating
transformer
Twisted-pair
cable
PL
FG
Main power
source
PL power
source T1
T2
I/O power
source
PL
I/O
device
Main circuit
power source
Power
device
AC 200V
• Ground the lightning surge ab-
sorber (E1) and the PL (E2) sepa-
rately.
• Select a lightning surge absorber
which will not exceed the allow-
able circuit voltage, even when
the voltage rises to the maximum.
AC100V
PL power
source
I/O power
source
PL
I/O device
Main power
source
When connecting the PL unit’s AC power terminals, please be aware of the
following:
Be sure any constant or insulating
transformer used has a capacity of
200VA or more.
Twisted-pair
cable
PL
FG
Lightning surge absorber
AC
E1
E2
I/O
device

16
8Grouding Cautions
9Cautions When Connecting I/O Signal Lines
PL
PL Other
device
Other
device
Other
device
PL
• Set up a dedicated ground when
using the rear panel’s FG terminal.
• The grounding point must be as
close to the PL as possible, and the
grounding wires must be as short
as possible. If the wires must be
long, use thick, insulated wires and
run them through conduits.
• If a dedicated ground is not pos-
sible, use a shared ground, as
shown in figure (b).
(c) Shared ground - not allowed
(a) Dedicated Ground
(b) Shared Ground - allowed
• I/O signal lines must be wired separately from the power circuit cable. If the
power circuit cable needs to be wired together with the input/output (I/O)
signal lines for any reason, use shielded cables and ground one end of the
shield to the PL’s FG terminal.
• To improve noise immunity, it is recommended to attach a ferrite core to the
power cord.
© 2000 Digital Electronics Corporation. All rights reserved.
055091D .PLB910-MT01-BTHE
Be aware that the Digital Electronics Corporation shall not be held liable for any real or
estimated damages or losses, or third party claims resulting from the use of this product.
Note
This manual suits for next models
1
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