Dixon 2004 User manual

Model Year 2004Model Year 2004
Model Year 2004Model Year 2004
Model Year 2004
Zeeter SeriesZeeter Series
Zeeter SeriesZeeter Series
Zeeter Series
ZTR®

IMPORTANT - READ CAREFULLY
The Dixon®ZEETER®Mower is both easy and fun
to operate. However, any power mower must be
operated properly to be safe. It is not a toy or a
recreational vehicle. Before you start to use the
mower, read the operator’s manual carefully and
become completely familiar with the controls.
The information contained in this manual applies to
all Dixon®ZEETER®Mowers. Your Dixon dealer
will gladly answer any questions.
See your dealer for warranty service, parts and
repairs.

3
INDEX
Page
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . .13
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
Operation Instructions. . . . . . . . . . . . . . . . . . . 20-27
Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .28-42
Standard Service Parts List. . . . . . . . . . . . . . . . . . . .43
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . .44-45
ZEETER®Series
Part No. 14251-0703

4
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH.
The most common causes of injury to the operator or bystander...
...read and understand this manual to prevent injuries.
BLADE CONTACT
TIP OVER
RUN OVER
BACK OVER
SAFETY

5
Safety Alert Symbol
When you see this symbol,
BE ALERT to the potential for injury.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
Follow recommended safety precautions
and safe operating practices.
SAFETY

6
Failure to observe the following safety
instructions could result in serious injury or death.
GENERAL OPERATION:
•Read, understand, and follow all instructions in the
manual and on the mower before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the mower.
•Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
•Be sure the area is clear of other people before mowing.
Stop mower if anyone enters the area.
•NEVER carry passengers.
•Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
•Be aware of the mower discharge direction and do not
point it at anyone.
•Do not operate the mower without either the entire
grass catcher or the deflector in place.
•Slow down before turning.
•Never leave a running mower unattended. Always turn off
blades, set parking brake, stop engine and remove key
before dismounting.
SAFETY

7
SAFETY
GENERAL OPERATION (continued):
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
•Mow only in daylight or good artificial light.
•Do not operate the mower while under the influence of
alcohol or drugs.
•Watch for traffic when operating near or crossing
roadways.
•Use extra care when loading or unloading the mower into
a trailer or truck. Do not ride the mower when loading
and unloading.
•Always wear safety goggles or safety glasses with side
shields when operating mower.
•Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from serious injury.
•Follow the manufacturer’s recommendation for wheel
weights and counterweights.
•Maintain or replace safety & instruction labels as needed.
WARNING: The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.

8
SAFETY
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result
in severe injury or death.
All slopes require extra caution.
If you cannot back up the slope or if you feel
uneasy on it, do not mow it!
DO
•Mow across the slope with your Dixon ZTR - never up or
down.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts or bumps. Uneven terrain could
overturn the mower. Tall grass can hide obstacles.
•Use slow speed. Tires may lose traction on slopes even
though the brakes are functioning properly.
•Use extra care with grass catchers or other attach-
ments. These can change the stability of the mower.
•Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.

9
SAFETY
SLOPE OPERATION (continued):
DO (continued)
•Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly down the slope.
•If front wheels lift off the ground, pull the levers back to
stabilize the mower.
DO NOT
•Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankmnets.
The mower could suddently turn over if a wheel is over
the edge of a cliff or ditch or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause
sliding.
•Do not try to stabilize the mower by putting your foot on
the ground.
•Do not use grass catcher on steep slopes.

10
SAFETY
CHILDREN:
Tragic accidents can occur if the operator is
not alert to the presence of children.
Children are attracted to lawn mowers
and the mowing activity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
•Keep children out of the mowing area and under the
watchful care of another responsible adult.
•Be alert and turn mower off if a child enters the area.
•Before and during backing, look BEHIND and DOWN for
small children.
•Never carry children. They may fall off and be seriously
injured or interfere with safe mower operation.
•Never allow children to operate the mower.
•Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.

11
SAFETY
SERVICE:
•Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove fuel cap or add fuel with engine running.
Allow engine to cool before refueling.
Do not smoke while refueling.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building
where there is an open flame.
If fuel is spilled on clothing, change clothing immediately.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place contain-
ers on the ground away from your vehicle before
filling.
When practical, remove fuel-powered equipment from
the truck or trailer and refuel it on the ground. If this
is not possible, then refuel such equipment on a
trailer with a portable container, rather than from a
fuel dispenser nozzle.
If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.

12
SAFETY
SERVICE (continued):
•Never run a mower inside a closed area. The exhaust
fumes are toxic.
•Keep nuts and bolts tight, especially blade attachment
bolts, and keep equipment in good condition.
•Never tamper with safety devices. Check their proper
operation regularly.
•Keep mower free of grass, leaves, or other debris buildup.
Clean up oil or fuel spillage. Allow mower to cool before
storing.
•Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine
running unless otherwise specified.
•Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components.
Replace with original equipment parts, when necessary.
•Mower blades are sharp and can cut. Wrap blade(s) or
wear gloves, and use extra caution when servicing them.
•Batteries contain sulfuric acid. To prevent burns avoid
contact with skin, eyes and clothing. To prevent a fire or
explosion keep sparks and open flames away from battery.
•Before disconnecting the negative (-) ground cable, make
sure all switches are OFF.

13

14
SPECIFICATIONS
ZEETER 30”
CHASSIS: 11 gauge welded channel frame
BODY: All body parts made of rotational molded polyethylene.
Front body contains access panel for battery service.
Seat tilts forward to allow transmission service.
MOWER DECK: 11 GA stamped steel construction. Single 30” cut blade.
Cut height approximately 1-1/2”- 4” via 7-position lift handle.
BLADE DRIVE: Mechanical; hand lever engagement
TRANSMISSION: Each rear wheel is independently driven by chain and
sprockets through a friction mechanical drive.
ENGINE: 9 HP Briggs & Stratton Powerbuilt, 4-cycle, single
cylinder, air-cooled, gasoline, vertical shaft, aluminum
head and block.
STARTING SYSTEM: Electric by key switch operation with safety interlocks on
parking brake and blade drive.
TIRES: Front 9 x 3.50-4 Turf Saver
Rear 16 x 6.50-8 Turf Saver
RECOMMENDED Front 16-21 PSI
TIRE PRESSURE: Rear 8-14 PSI
CAPACITIES: Fuel 3 quart
Engine 1.25 quarts oil
DIMENSIONS: Width 32” outside rear wheel measurement
Width 38” overall width of deck with deflector
Height 31” to top edge of seat
Length 65.5” hitch tab to front
Weight 390 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

15
SPECIFICATIONS
ZEETER 36”
CHASSIS: 11 gauge welded channel frame
BODY: All body parts made of rotational molded polyethylene.
Front body contains access panel for battery service.
Seat tilts forward to allow transmission service.
MOWER DECK: 11 GA laser cut fabricated. 36” cut width. Cut height
approximately 1-1/2”- 4” via 7-position lift handle.
BLADE DRIVE: Electric clutch
TRANSMISSION: Each rear wheel is independently driven by chain and
sprockets through a friction mechanical drive.
ENGINE: 11 HP Briggs & Stratton Powerbuilt, 4-cycle, single
cylinder, air-cooled, gasoline, vertical shaft, aluminum
head and block.
STARTING SYSTEM: Electric by key switch operation with safety interlocks
on parking brake and blade drive.
TIRES: Front 9 x 3.50-4 Turf Saver
Rear 16 x 6.50-8 Turf Saver
RECOMMENDED Front 16-21 PSI
TIRE PRESSURE: Rear 8-14 PSI
CAPACITIES: Fuel 3 quart
Engine 1.25 quarts oil
DIMENSIONS: Width 35” outside rear wheel measurement
Width 50.5” overall width of deck with deflector
Height 31” to top edge of seat
Length 65.5” hitch tab to front
Weight 427 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

16
SPECIFICATIONS
ZEETER 42”
CHASSIS: 11 gauge welded channel frame
BODY: All body parts made of rotational molded polyethylene. Front
body contains access panel for battery service. Seat tilts
forward to allow transmission service.
MOWER DECK: 13 GA stamped steel construction. Three blades
combine for a 42” cut width. Cut height approximately
1-1/2” - 4” via 7-position lift handle.
BLADE DRIVE: Electric clutch
TRANSMISSION: Each rear wheel is independently driven by chain and
sprockets through a friction mechanical drive.
ENGINE: 13 HP Briggs & Stratton Powerbuilt, 4-cycle, single
cylinder, air-cooled, gasoline, vertical shaft, aluminum
head and block.
STARTING SYSTEM: Electric by key switch operation with safety interlocks
on parking brake and blade drive.
TIRES: Front 9 x 3.50-4 Turf Saver
Rear 16 x 6.50-8 Turf Saver
RECOMMENDED Front 16-21 PSI
TIRE PRESSURE: Rear 8-14 PSI
CAPACITIES: Fuel 3 quart
Engine 1.25 quarts oil
DIMENSIONS: Width 35” outside rear wheel measurement
Width 55” overall width of deck with deflector
Height 31” to top edge of seat
Length 65.5” hitch tab to front
Weight 427 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

17
Note: The pressure required to operate the mower is very light.
CONTROLS
CONTROL LEVERS
TO GO FORWARD:
•From neutral position, gently push both control levers forward.
•To increase speed, move levers further forward.
TO GO BACKWARD:
•From neutral position, gently pull both control levers toward you.
TURNING:
•Turning is controlled by moving one control lever slightly forward or
rearward of the other.
•To turn left, move left lever rearward of the right lever.
•To turn right, move right lever rearward of the left lever.
•To turn on mower’s own axis (zero turning radius), stop and move one
lever to reverse position and the other to forward position.
BRAKING:
•To brake mower, move both levers in direction opposite of travel.

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CAUTION
CONTROLS
The Dixon ZEETER has a unique transaxle that requires only two drive
levers to control braking, turning, speed and direction.
On initial operation, set throttle speed on slow. Operate with mower
blade in “OFF” position.
To avoid “over-controlling” the mower, use a light touch on the drive
levers.
Slight movements using fingertip control is all that is necessary.
PARKING BRAKE:
The parking brake is designed to hold the mower
from moving and is not intended for use in stopping
the mower while it is in motion.
Engage parking brake before
starting engine.
TO SET PARKING BRAKE:
The hand operated parking brake is located on the
right side of the mower.
To engage brake, pull lever up (to the rear).
To release brake, move lever forward (down).
NOTE: Always set parking brake before
dismounting. Release parking brake
before moving mower.

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CONTROLS
TRANSMISSION DRIVE SYSTEM
Allows the mower to turn on its own axis “ZERO TURNING RADIUS”.
Each lever controls one side of the mower.
NOTE: The pressure required to operate the mower is very light.
BLADE DRIVE (30”):
•Located to left of the operator.
•To engage the mower blade, turn lever on floor
slowly to the “ON” position.
•To disengage mower blade, turn lever to the
“OFF” position.
BLADE DRIVE (36” & 42”):
•Located on the control panel, operator’s right.
•To engage the mower blades, pull up on the switch.
•To disengage mower blades, push down.
THROTTLE CONTROL LEVER:
•Located on control panel to operator’s right.
•Throttle control for engine speed.
•Choke for engine starting.
•Throttle control should be set to MAXIMUM or wide
open setting to ensure adequate cooling of the engine
and to maintain mower deck blade speed while
mowing.
MOWER DECK CUT HEIGHT LIFT LEVER:
•Located to the left of the operator.
•Controls the cutting height.
•Seven positions of adjustment.
•Move lever in and forward to lower.
•Move lever in and back to raise.
NOTE: Always use high for transport.
36” & 42”
30”
30”

20
OPERATION INSTRUCTIONS
The safe and successful operation of the ZEETER Mower
will depend upon the operator having the correct
knowledge of all controls used on the mower and making
good judgements about the terrain to be mowed.
NEVER allow anyone to operate the mower without
complete knowledge of all controls and their functions.
During initial operation, “learning to drive”, set throttle at
slow speed.
Sound judgement by the operator will prevent accidents.
TOWING:
Towing a trailer or other attachment that is too heavy could
damage the drive or cause the mower to become unstable.
Limit loads to 250 pounds or less with this mower.