Dixon 2700 User manual

Model YModel Y
Model YModel Y
Model Year 200ear 200
ear 200ear 200
ear 20044
44
4
ZTR®
Model 2Model 2
Model 2Model 2
Model 2700700
700700
700

IMPORTANT - READ CAREFULLY
The Dixon®ZTR®Mower is both easy and fun to
operate. However, any power mower must be oper-
ated properly to be safe. It is not a toy or a recre-
ational vehicle. Before you start to use the mower,
read the operator’s manual carefully and become
completely familiar with the controls.
The information contained in this manual applies to
all Dixon®ZTR®Model 2700 Commercial Mowers.
Your Dixon dealer will gladly answer any questions.
See your dealer for warranty service, parts and
repairs.

3
INDEX
Page
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18
Operation Instructions. . . . . . . . . . . . . . . . . . . 19-26
Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .27-38
Standard Service Parts List. . . . . . . . . . . . . . . . . . .39
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . .40-41
Model 2700
PartNo.12828-0603

4
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH.
The most common causes of injury to the operator or bystander...
...read and understand this manual to prevent injuries.
BLADE CONTACT
TIP OVER
RUN OVER
BACK OVER
SAFETY

5
Safety Alert Symbol
When you see this symbol,
BE ALERT to the potential for injury.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
Follow recommended safety precautions
and safe operating practices.
SAFETY

6
Failure to observe the following safety
instructionscouldresultinseriousinjuryordeath.
GENERAL OPERATION:
•Read, understand, and follow all instructions in the manual
andonthemowerbefore starting.
•Only allow responsible adults, who are familiar with
the instructions, to operate the mower.
•Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade.
•Be sure the area is clear of other people before
mowing. Stop mower if anyone enters the area.
•NEVER carry passengers.
•Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
•Be aware of the mower discharge direction and do
not point it at anyone.
•Do not operate the mower without either the entire
grass catcher or the deflector in place.
•Slow down before turning.
•Never leave a running mower unattended. Always
turn off blades, set parking brake, stop engine and
remove key before dismounting.
SAFETY

7
GENERAL OPERATION (continued) :
•Turnoffblades when not mowing.
•Stopenginebeforeremovinggrasscatcherorunclogging
chute.
•Mow only in daylight or good artificial light.
•Do not operate the mower while under the influence of
alcohol or drugs.
•Watch for traffic when operating near or crossing road-
ways.
•Use extra care when loading or unloading the mower
into a trailer or truck. Do not ride the mower when
loading and unloading.
•Always wear safety goggles or safety glasses with side
shields when operating mower.
•Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
•Follow the manufacturer’s recommendation for wheel
weights and counterweights.
•Maintain or replace safety & instruction labels as needed.
WARNING:
SAFETY
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive
harm.

8
SLOPE OPERATION:
Slopesare a major factor related to loss-of-controland tip-
over accidents, which can result in severe injury or death.
All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy
on it, do not mow it !
DO
•Mow across the slope with your Dixon ZTR - never up or
down.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts or bumps. Uneven terrain could
overturn the mower. Tall grass can hide obstacles.
•Use slow speed. Tires may lose traction on slopes even
though the brakes are functioning properly.
•Use extra care with grass catchers or other attachments.
These can change the stability of the mower.
•Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.
SAFETY

9
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
down the slope.
•If front wheels lift off the ground, pull the levers
back to stabilize the mower.
DO NOT
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do not try to stabilize the mower by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
SAFETY
SLOPE OPERATION (continued):
DO (continued)

10
SAFETY
CHILDREN:
Tragic accidents can occur if the operator is
not alert to the presence of children.
Children are attracted to lawn mowers and the
mowingactivity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
•Keepchildren out of the mowingarea and under the
watchfulcareofanother responsible adult.
•Be alert and turn mower off if a child enters the
area.
•Before and during backing, look BEHIND and
DOWN for small children.
•Never carry children. They may fall off and be
seriously injured or interfere with the safe operation
of the mower.
•Never allow children to operate the mower.
•Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.

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SERVICE:
•Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove fuel cap or add fuel with engine running.
Allow engine to cool before refueling.
Do not smoke while refueling.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building
where there is an open flame.
If fuel is spilled on clothing, change clothing immediately.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before filling.
When practical, remove fuel-powered equipment from
the truck or trailer and refuel it on the ground. If this is
not possible, then refuel such equipment on a trailer
with a portable container, rather than from a fuel
dispenser nozzle.
If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
SAFETY

12
SERVICE (continued):
•Never run a mower inside a closed area. The exhaust fumes
are toxic.
•Keep nuts and bolts tight, especially blade attachment
bolts, andkeep equipment in good condition.
•Never tamper with safety devices. Check their proper
operation regularly.
•Keep mower free of grass, leaves, or other debris buildup.
Clean up oil or fuel spillage. Allow mower to cool before
storing.
•Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine run-
ning unless otherwise specified.
•Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with original equipment parts, when necessary.
•Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•Batteries contain sulfuric acid. To prevent burns avoid
contact with skin, eyes and clothing. To prevent a fire or
explosion keep sparks and open flames away from battery.
•Before disconnecting the negative (-) ground cable, make
sure all switches are OFF.
SAFETY

13
DIXONLIMITEDWARRANTYPOLICY
COMMERCIAL MODELS - 2700 SERIES
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMAN-
SHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS
INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT
TO THE FOLLOWING CONDITIONS AND LIMITATIONS.
1. HomeOwnerApplication: ThisDixonWarrantytermisforaperiodofthree(3)yearsfrom
dateofpurchase. Frame,bodypanelsandfendersarewarrantedforthelifeofthemower.
2. CommercialApplication: Definedasuseotherthan,orinadditionto,mowingatowner’s
primaryplaceofresidence. Unitsusedincommercialapplicationarewarrantedforaperiodof
one(1)yearfromthedateofpurchaseor750hours,whichevercomesfirst.
3. Warrantyappliesonlytooriginalretailpurchaserofnewandunusedmowersandaccessories.
4. AllDixonwarrantymustbeaccomplishedbyauthorizedDixondealersandinaccordancewith
Dixonwarrantypolicyandallowances. AllwarrantyclaimsmustbeapprovedbyDixon
Industries,Inc.
5. BatteryWarranty: limitedto90daysfromdateofpurchase.
6. AccessoriesWarranty(grasscatchers,snowblades,covers,etc.):Limitedto90daysfrom
dateofpurchase.
7. Warrantydoesnotapplytodamageintransitorincidentsofmisuse,negligence,accidents,or
alteration. TheuseofpartsorcomponentsotherthanthosesuppliedbyDixonIndustries
VOIDSALLWARRANTY.
8. Thefollowingitemsarenotcoveredbythiswarrantypolicy:
(a) Pickupanddeliverychargesfortransportationofmowertoandfromanauthorized
Dixondealer’splaceofbusiness.
(b) Routinemaintenanceoradjustments.
(c) Belts/blades/hydrostaticfilters.
(d) Engines-AllenginesusedonDixonZTRmowersarewarrantedbyeachindividual
enginemanufacturer.
(e) Anycostsorexpenseofprovidingsubstituteequipmentwhilerepairworkisbeing
performedonawarrantedmower.
9. Thereisnootherexpresswarranty. Impliedwarranties,includingthoseofmerchantabilityand
fitnessforaparticularpurposearelimitedtothesamedurationoftheexpresswarrantyandto
theextentpermittedbylawanyandallimpliedwarrantiesareexcluded.Liabilitiesfor
consequentialdamagesunderanyandallwarrantiesareexcluded.

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SPECIFICATIONS
Model 2700
CHASSIS: 11 GA - rectangular tube, 7 GA reinforcement
SEAT: Designed for operator comfort with padded back & arm
rests. Seat is adjustable fore & aft. Mounted on operator
suspension system.
MOWER DECK: 2 decks are available. Both decks are made of 10 GA
fabricated welded construction with 1/4 " reinforcement
plate. 3 blades combine for either a 60" or 72" cut width.
Deepdeckwith discharge tunnel. Cut height approximately 1.5"
to6" via 10 position lift handle.
BLADE DRIVE: "V" Belt with Electric clutch
DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGear
BDP-10A pump and White CE wheel motor.
ENGINE: 27HP Kawasaki Twin, Liquid Cooled 4-Cycle, V-
Configuration, Overhead Valve, Gasoline, Horizontal
Shaft, Aluminum Head and Crankcase with Cast Iron
Liners, Full Pressure Lubrication/Full Flow Filter, Electric
Fuel Pump, Fixed Jet Carburetor, Electronic Ignition, In-
Line Fuel Filter, Dual Element Air Cleaner.
STARTING SYSTEM: Electric by key switch operation with safety interlocks on
parking brake, blade drive clutch and control levers.
TIRES: Front 13-6.5x6
Rear 23-10.5x12
RECOMMENDED Front 16-20 lbs.
TIRE PRESSURE: Rear 8-14 lbs.
CAPACITIES: Fuel - 11 gallons (approx)
Hydrostat oil system - 4 quart with in-line 40 micron filter
Hydrostat oil recommendation - SAE 20W50 motor oil
Engine - 2 quart. SAE 10W30 motor oil
DIMENSIONS: Width 73.5"(60" Deck), 85.5"(72" Deck)
Height 54"
Length 87"
Weight 1020 lbs.(60" Deck), 1054 lbs.(72" Deck)
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

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CONTROLS
CONTROL LEVERS
Note: Foraccess totheseat,movecontrolleverstoneutralposition and
swing them outward.
TO GO FORWARD:
•Fromneutralposition,gentlypushbothcontrolleversforward.
•To increase speed, move levers further forward.
TO GO BACKWARD:
•Fromneutral position,gentlypullbothcontrol leverstowardyou.
TURNING:
•Turningiscontrolledbymovingonecontrolleverslightlyforwardor
rearward of the other.
•To turn left, move left lever rearward of the right lever.
•To turn right, move right lever rearward of the left lever.
•To turn on mower’s own axis (zero turning radius), stop and move
one lever to reverse position and the other to forward position.
BRAKING:
•To brake mower, move both levers in direction opposite of travel.
LEFT TURN OPPOSITE
Note: The pressure required to operate the mower is very light.

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CONTROLS
SEAT:
Fore& Aft:Movelever, slideseatfore &afttodesiredposition,release.
PARKING BRAKE:
A parking brake is located to the left of the seat.
Theenginewillkillifcontrolleversarenotintheoutboardposition when
the parking brake is engaged.
To engage brake: pull up and back
To disengage brake: push forward and down
Note: The parking brake is not intended to be used as a
service brake.
Note: Always set parking brake before dismounting.
Release the parking brake before moving mower.
Note: Engage parking brake before starting engine.
MOWER DECK CUT HEIGHT LIFT LEVER:
Located to the right and front of the operator.
Controlsthecuttingheight.
Tenpositions ofadjustment.
Depresstriggerand moveleverforward tolowerdeck.
Depresstrigger andpull leverback toraise deck.
Selectcutheight&insertpinintofirstholebelowtheliftlever. Tenholes
areprovidedfor adown stop soyou can easilyreturn fromtransportto
desired cut height.

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CONTROLS
MOWER BLADE SWITCH:
To engage blades: pull up on switch
To disengage blades: push down
IGNITION SWITCH:
•Turntostartpositionto crankengine. Release
whenitstarts.
•Forheadlights-rotateswitchonenotch
counter-clockwisefromrun.
Note: Remove key when mower is not in use.
CHOKE CONTROL LEVER:
•Located on the control panel to the operator’s right.
THROTTLE CONTROL LEVER:
•Locatedoncontrol panelto operator’sright.
•Controls engine speed.
•Whilemowing,throttle controlshouldbesettoMAXIMUMor wide
open setting to insure adequate cooling of the engine and to
maintain mower deck blade speed.
CIRCUIT BREAKER:
•Ifcircuitbreaker popsup,itdisconnectsthepower.Wait2minutes
and push to reset.
•If it pops up again, there is a short circuit. Stop and find fault or
contact your dealer.

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CONTROLS

19
OPERATION INSTRUCTIONS
The safe and successful operation of the ZTR Model
2700 will depend upon the operator having the correct
knowledge of all controls used on the mower and making
good judgements about the terrain to be mowed.
NEVER allow anyone to operate the mower without
complete knowledge of all controls and their func-
tions.
During initial operation, “learning to drive”, set
throttle at slow speed.
BEFORE OPERATING MOWER:
1. Read and observe all safety instructions on your
mower and in the manual.
2. Readenginemanufacturer’soperatingandmain-
tenanceinstructions.
3. Check engine oil.
4. Check fuel cap to be sure it is in place.
5. Be sure parking brake is on.
6. Mower blade drive is off.
7. Know how to stop engine. (Turn key to off posi-
tion).

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OPERATION INSTRUCTIONS
TESTING OF SAFETY INTERLOCK
SYSTEMS:
Do not operate mower if safety switches are not operating
properly.
Your Zero Turning Radius Mower is equipped with
control interlocks for your safety.
1. The engine will not start if the mower blades
are engaged.
2. The engine will not start unless the steering
control levers are neutral “OUT” position.
3. The engine will stop if the mower blade
clutch is engaged and the operator leaves the
driver’s seat.
4. The engine will stop if the park brake is ON
and the steering control levers are moved to
the “IN” position.