
CONTENTS
INTRODUCTION ............................................................... 5
Driving and Transport on Public Roads ...................... 5
Towing ......................................................................... 5
Operating .................................................................... 5
Good Service .............................................................. 6
Manufacturing Number ......................................... 6
SYMBOLS AND DECALS .................................................. 7
SAFETY ............................................................................. 9
Safety Instructions ...................................................... 9
Personal Safety Equipment ...................................... 11
Slope Operation ........................................................ 11
Safe Handling of Gasoline ........................................ 13
General Maintenance ............................................... 14
Towing ....................................................................... 16
Spark Arrestor ........................................................... 16
Transport ................................................................... 16
Rollover Protection System (ROPS) .......................... 17
CONTROLS ..................................................................... 18
Control Locations ...................................................... 18
Motion Control Levers ............................................... 19
Parking Brake ........................................................... 20
Throttle Control ......................................................... 20
Blade Switch ............................................................. 20
Ignition Switch .......................................................... 21
Choke Control ........................................................... 21
Hour Meter ................................................................ 21
Fuses ........................................................................ 22
Tracking .................................................................... 22
Cutting Height Pedals ............................................... 23
Seat Adjustment Lever ............................................. 23
Fuel Shut Off Valve ................................................... 24
Hydro Bypass ........................................................... 24
Fuel Tanks ................................................................. 25
OPERATION .................................................................... 26
Training ..................................................................... 26
Steering .................................................................... 26
Roll Bar and Safety Belt ............................................ 27
Before Starting .......................................................... 27
Starting the Engine ................................................... 28
Jumper Cables Use ............................................ 31
Running .................................................................... 32
Operating on Hills ..................................................... 33
Mowing Tips ............................................................. 34
Stopping the Engine ................................................. 35
Moving Machine By Hand ........................................ 36
MAINTENANCE ............................................................... 37
Battery ...................................................................... 39
Safety System ........................................................... 40
Fuel Filter .................................................................. 40
Tire Pressures ........................................................... 40
Parking Brake ........................................................... 41
Deck Belt .................................................................. 42
Pump Belt ................................................................. 43
V-belts ....................................................................... 43
Cutting Blades .......................................................... 44
Adjusting the Mower Deck ....................................... 45
Leveling Deck ..................................................... 45
Anti-scalp Rollers ................................................ 46
Caster Wheels .......................................................... 46
Cleaning ................................................................... 47
ZT-5400 Powertrain ................................................... 47
LUBRICATION ................................................................. 48
Lubrication Schedule ................................................ 48
Wheel and Deck Zerks ............................................. 49
Front Wheel Mount .............................................. 49
Front Wheel Bearings ......................................... 49
Deck Spindle ...................................................... 49
Transaxle (Transmission) Fluid Change .................... 50
Purging Procedures ............................................ 51
TROUBLESHOOTING GUIDE ......................................... 52
STORAGE ....................................................................... 54
Winter Storage .......................................................... 54
Service ...................................................................... 54
WIRING DIAGRAMS ....................................................... 55
TECHNICAL DATA .......................................................... 56
Torque Specifications ............................................... 58
CONFORMITY CERTIFICATES ........................................ 59
SERVICE JOURNAL ........................................................ 60