DK2 Power OPC503 User manual

CHIPPER SHREDDER TOP LOADING
REV 4 9-7-2020
OFF ROAD TOWING ONLY
CHIPPER ASSEMBLY GUIDE
MODEL: OPC503
3 INCH CHIPPER SHREDDER TOP LOAD
DETAIL K2 INC.
DK2 POWER USA
4301 S Valley View Blvd STE 10-11
Las Vegas, NV 89103
1-702-331-5353
DETAIL K2, INC.
1080 Clay Avenue Unit 2
Burlington, Ontario, Canada L7L0A1
DK2 USA EAST
6245 Industrial Parkway
Whitehouse, OH 43571
PARTS AND SERVICE 702-331-5353 OR WWW.DK2POWER.COM CONTACT US

1. Install the axle with bolts provided.
STEP 1:

1. Install wheels. Use locking pins in axle to lock wheels from
moving while your chipping, or free wheel when towing.
STEP 2

1. Install drop stand
2. Install Tow Bar
STEP 3:

1. Install the 3 inch tree feed chute with the bolts provided.
STEP 4:

1. Install handle with 4 bolts.
STEP 5:

1. Mount the top chute to the unit.
2. Plug in the white connector for the key switch
STEP 6:

1. Mount the chip chute
STEP 7:

1. Fill oil 10w30
2. Gas mid grade
3. Small sticks 3/8 dia max and leaves in top hopper
4. Trees up to 3 inches into side feed chute
STEP 8:

STEP 9:
READ THE ENGINE MANUAL SUPPLIED WITH YOUR UNIT FOR
FULL ENGINE OPERATION, SAFETY, AND MAINTENANCE.
1ON/OFF KEY LOCK
2GAS –USE MID GRADE OR HIGHER
3CHOKE –LEFT IS ON / RIGHT IS OFF (RUN POSITION)
4GAS ON/OFF SWITCH –LEFT IS OFF / RIGHT IS ON
5THROTTLE –RABBIT FAST / TURTLE SLOW
6PULL STARTER –PULL TIGHT-THEN PULL START
7OIL –FILL TO MARK 10W30, WILL NOT START IF OIL IS
LOW, HAS LOW OIL SHUTOFF PROTECTION. 2 YELLOW
CAPS ARE OIL FILL CAPS. USE EITHER ONE TO FILL OIL.
3
2
6
4
7
5
1

Ref.No.Description Ref.No.Description
1
hitch trailer
27
middle chipper room
2
Bolt M10*50
28
outside chipper room
3
washer 10
29
M8*20 Bolt
4
lock nut M10
30
cover plate
5
Tow bar
31
M6*20 bolt
6
safety pin
Φ8*60 32
M6*25 bolt
7
tow bar connecting part
33
washer 6
8
Hexagon flange boltM8*55
34
spring washer 6
9
rubber washer M30*15
35
lock nut M6
10
Washer 8
36
top feed hopper
11
spring washer8
37
switch cover
12
lock nut M8
38
M6*16 bolt
13
rubber foot
39
top feed rubber
14
gasket 8
40
depression bar
15
Bolt M8*50
41
M8*25 Bolt
16
Front foot support
42
handle
17
engine
43
lock nut M8
18
key 4.8*5*55
44
tire 145/70
-6
19
engine wire
45 wheel axle
20
protection pipe
46
safety pin
Φ8*45
21
M8*25 Bolt
47
side feed hopper
22
inside plate chipper room
48
side feed rubber
23
5/16
-24UNF*90 bolt 49
Flange clamp
24
blade plate
50
M6*30 bolt
25
blade
51
outlet hopper
26
M8*25 Bolt
52
M8*20 Bolt
53
outlet hopper adjust plate

OPERATION –BEFORE TURNING KEY AND PULL STARTING ENGINE
CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK
SAFETY. CHIPS ARE FLYING PROJECTILES AND CAN CAUSE INJURY.
WEAR SAFETY GLASSES, HEARING PROTECTION, AND GLOVES
DO NOT WEAR LOOSE FITTING CLOTHES THAT COULD GET STUCK IN THE MACHINE
MOVING PARTS, ONLY CHIP WOOD, CHILDREN SHOULD NOT RUN THIS EQUIPMENT,
STAY ALERT OF YOUR SURROUNDING AND PERSONS THAT COULD APEAR IN THE
CHIP PATH WHILE YOU ARE WORKING.
UNIT IS DIRECT DRIVE. NO CLUTCH TO SLIP OR BURN UP.
Before starting make sure all chutes are clear of branches as the cutting wheel will
turn as you pull the recoil starter. Cutter wheel must be free to turn when starting.
PERFORMANCE OPERATION -
Feed larger trees upto 3 inches in diameter slowly into the tubular feed chute
allowing the cutter wheel to regain speed. Shoving a tree into the cutter wheel will
stall the machine and damage the cutters or drive shaft.
Feed twigs, leaves, and branches up to 3/8 inch dia into the top hopper.
Wear gloves, as the cutter will grab the branches and pull them into the machine
and from your hands. NEVER PLACE HANDS INTO THE TOP FEEDER.
To clear the top feeder turn the key off, remove it, unplug the spark plug.
Be safe, the cutters on this machine are high speed and very sharp.
SET BOTH OF YOUR WHEEL BRAKE PINS to STABILIZE MACHINE DURING OPERATION.
READ AND OBEY ALL WARNING LABELS ON THIS MACHINE.

QUICK START AND TROUBLE SHOOTING GUIDE
QUICK START SETUP
•ADD 10W30 OIL TO ENGINE
•ADD GAS
•PIN BOTH WHEELS INTO PIVOT BRAKE HOLES.
•TURN KEY ON
•HALF THROTTLE (CHOKE OPTIONAL FOR COLD STARTS)
•SET THROTTLE TO JUST OVER TURTLE
•PULL START THE ENGINE
TREE CHIPPING
•ENGINE ON HIGHEST SPEED
•FEED SMALLER TREES INTO CHUTE AND LET GO, TREE WILL AUTO FEED.
•FEED LARGER TREES SLOWLY ALLOW CUTTER WHEEL TO REGAIN RPM SPEED
BETWEEN CUTS.
•FEED LEAVES, TWIGS AND UPTO 3/8 INCH DIA TREES INTO TOP HOPPER.
TROUBLE SHOOTING
•ENGINE WONT START
•TURN KEY ON –CHECK ENGINE OIL LEVEL -CHECK GAS LEVEL
•FOLLOW YOUR ENGINE MANUAL FOR FURTHER TROUBLE SHOOTING.
•UNIT VIBRATES
•CHECK YOUR CHIPPER FOR MISSING OR LOOSE BLADES.
•CHECK YOUR CHIPPER WHEEL IS NOT OBSTRUCTED AND FREELY TURNS.

PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE
CALL US AT 702-331-5353 FOR FAST WARRANTY PARTS AND QUESTIONS
WHAT IS COVERED –3YR ENGINE AND 1 YEAR COMMERCIAL WARRANTY INCLUDED
Detail K2 Inc. warrants to the original purchaser that model OPC503 will be free and clear of manufacturing defects in
workmanship and materials under normal use and service for a period of one (1) year from the date of the original
purchase. If within one (1) year from the original date of purchase this OPC503 fails due to defect in material or
workmanship, Detail K2 will repair, replace, or supply any covered defective part at our option. DK2 POWER OPC503 is
1-year parts only warranty no labor. Kohler 3 year warranty is PARTS and LABOR.
Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize
any party, including its authorized distributors or dealers, to offer any other warranty on behalf of Detail K2 Inc.
SERIAL NUMBERS MUST BE REGISTERED ONLINE AT WWW.DK2POWER.COM, WARRANTY NON-TRANSFERABLE.
KOHLER ENGINES –KOHLER CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY
KOHLER ENGINES –KOHLER SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY
see your Kohler manual for specific warranty.
DK2 OPC503– 1-Year parts only, no labor. 3-year commercial Kohler warranty.
THIS WARRANTY DOES NOT COVER OR APPLY TO:
Damage to the product due to misuse, mishandling and abuse
(b) Improper installation, maintenance and storage
(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and
fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property
PROCEDURE FOR OUTDOOR POWER EQUIPMENT WARRANTY
Within the one (1) year warranty period, the purchaser of the product can CALL 702-331-5353 DK2POWER or contact
us on www.DK2Power.com. Notify us of the claimed defect and provide proof of original purchase. At this time the
validity of the claim will be determined, and if approved replacement parts will be issued. No returned product will be
accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.
DAMAGED FREIGHT
Damage to your product caused by freight mishandling is NOT covered under warranty. If your freight arrives
damaged, REFUSE it. Inspect your product when it arrives, otherwise if you accept it, you will be responsible for filing
any freight claims with the delivery company. Dk2 warranty excludes damage to product.
RETURNS BEFORE GAS AND OIL
Follow the return policy from the retailer you purchased the equipment from.
RESOLUTION FOR A DEFECTIVE PRODUCT AFTER GAS AND OIL HAS BEEN ADDED.
Call DK2Power at 702-331-5353 in Las Vegas between 8am-4pm M-F Pacific Time.