DRILLCO DC100 User manual

DC100 Assembly & Parts List
6
INLUDES ITEMS 33 TO 41
2
1
17
15
13
28
28
10
9
26
27
45
44
42
16
465
QUICK RELEASE ARBOR ASSEMBLY
4
8
243
14
32
18
23
22
31
29
ITEM NO PART NO DESCRIPTION QTY
1M0005BLU MT50 BODY (CAPRI BLUE)1
2M0033 MAGNET BASE (LARGE) 1
320355 EIBENSTOCK CRADLE1
4M0103 BRASS RAIL (MT50) 2
5M0442 G.F.S. (MT50)1
6M0813 TOP PLATE (MAGTRON DOVETAIL)1
7M0833 RACK (MT50)1
8M0042 PINION - MAGTRON (LARGE)1
9M0071PINION END CAP (SHALLOW) 1
10 M0081 BUSH (PINION)2
11 20346HANDLE (12mm LARGE)3
12 10082 HANDLE KNOB (12mm KNOCK ON) 3
13 NWP-03 WARNING PLATE (LARGE) 1
14 M0443 CONDUIT 1
15 10231M16 STRAIN RELIEF CABLE GLAND1
16 40026 M16 PUSH FIT GLAND 1
17 10237-1 CABLE YELLOW (110V)
1
18 EIB04EIBENSTOCK UNI111 DRILL - 240V 1
19 NCP002 DRILL STOP/START SWITCH 240V 1
20 M0401 BRIDGE RECTIFIER 1
21 NCP006 MAGNET SWITCH (NCP) 1
22 NCP14 NCP SWITCH PLATE LARGE 1
23 SC630CAP M6 x 30 CAP HEAD SCREW 1
24 SC816CAP M8 x 16 CAP HEAD SCREW 4
25
SC616CAP M6 x 16 CAP HEAD SCREW 5
26 10085A M5 x 25 SOCKET SET SCREW 6
27 10085B M5 NYLOK NUT 6
28 SC410BH M4 x 10 BUTTON HEAD SCREW 8
29 ****** SWIVEL PIN BLANKING BUNG 2
32 40025PG9 PUSH FIT GLAND1
33 ARBQR03-AEIBENSTOCK Q/R UNI3 ARBOR BODY1
34 10205A ARBOR EJECTION PLUG (M/TAPER)1
35 SPRI01 ARBOR SPRING (M/TAPER) 1
36 ARBQR-02 QUICK RELEASE ARBOR COLLAR1
37 ARBQR-03 QUICK REL ARBOR LOCK SHOE 1
38 ARBQR-04 Q/RELEASE COLLAR SPRING 1
39 ARBQR-05 QUICK REL ARBOR TOR SPRING 2
40 ARBQR-06 20MM O/D X 4MM NITRILE O RING1
41 CCP-38V 38OD V INTERNAL CIRCLIP1
42 30046 LARGE OIL CUP ASSEMBLY1
1
44 50015A 1/8" BSP - 6MM PUSH FIT CONNEC2
45 50013A6mm OIL PIPE (OIL FEED ASSY) 1
46 10076C OIL CUP RETAINING CLIP COMPLETE 1
12 11
7
18 EIB03EIBENSTOCK UNI111 DRILL - 110V
19 NCP001 DRILL STOP/START SWITCH 110V 1
19
21
25
ITEM NO PART NO DESCRIPTION QTY
1 M0005BLU BODY CAPRI BLUE 1
2 M0033 MAGNET BASE (LARGE) 1
320355 EIBENSTOCK CRADLE 1
4 M0103 BRASS RAIL 2
5 M0442 G.F.S. 1
6 M0813 TOP PLATE ( DOVETAIL)
7 M0833 RACK 1
8 M0042 PINION - (LARGE)
9 M0071 PINION END CAP (SHALLOW) 1
10 M0081 BUSH (PINION 2)
11 20346 HANDLE (12mm LARGE) 3
12 10082 HANDLE KNOB (12mm KNOCK ON) 3
13 NWP-03 WARNING PLATE (LARGE) 1
14 M0443 CONDUIT 1
15 10231 M16 STRAIN RELIEF CABLE GLAND 1
16 40026 M16 PUSH FIT GLAND 1
17 10237-1 CABLE YELLOW (110V)
1
1
20 M0401BRIDGE RECTIFIER 1
21 NCP006MAGNETSWITCH (NCP) 1
22 NCP14 NCP SWITCH PLATE LARGE 1
23 SC630CAP M6 x 30 CAP HEAD SCREW 1
24 SC816CAP M8 x 16 CAP HEAD SCREW 4
25
SC616CAP M6 x 16 CAP HEAD SCREW 5
26 1 0 085A M5 x 25 SOCKET SET SCREW 6
27 10085B M5 NYLOK NUT 6
28 SC410BH M4 x 10 BUTTON HEAD SCREW 8
29 ******SWIVEL PIN BLANKINGBUNG 2
32 40025 PG9 PUSH FIT GLAND 1
33 ARBQR03-A EIBENSTOCK Q/R ARBOR BODY 1
34 10205A ARBOR EJECTION PLUG (M/TAPER) 1
35 SPRI01 ARBOR SPRING (M/TAPER) 1
36 ARBQR-02 QUICK RELEASE ARBOR COLLAR 1
37 ARBQR-03 QUICK RELEASE ARBOR LOCK SHOE 1
38 ARBQR-04 Q/RELEASE COLLAR SPRING 1
39 ARBQR-05 QUICK REL ARBOR TOR SPRING2
40 ARBQR-06 20MM O/D X 4MM NITRILE O RING 1
41 CCP-38V 38OD V INTERNAL CIRCLIP 1
42 30046 LARGE OIL CUP ASSEMBLY 1
1
44 50015A 1/8" BSP - 6MM PUSH FIT CONNECT2
45 50013A 6mm OIL PIPE (OIL FEED ASSY)1
46 10076C OIL CUP RETAINING CLIP COMPLETE 1
18 EIB03 EIBENSTOCK DRILL - 110V
19 NCP001DRILL STOP/START SWITCH 110V
1
1
ITEM NO PART NO DESCRIPTION QTY
1 M0005BLU BODY CAPRI BLUE 1
2 M0033 MAGNET BASE (LARGE) 1
320355 EIBENSTOCK CRADLE 1
4 M0103 BRASS RAIL 2
5 M0442 G.F.S. 1
6 M0813 TOP PLATE ( DOVETAIL)
7 M0833 RACK 1
8 M0042 PINION - (LARGE)
9 M0071 PINION END CAP (SHALLOW) 1
10 M0081 BUSH (PINION 2)
11 20346 HANDLE (12mm LARGE) 3
12 10082 HANDLE KNOB (12mm KNOCK ON) 3
13 NWP-03 WARNING PLATE (LARGE) 1
14 M0443 CONDUIT 1
15 10231 M16 STRAIN RELIEF CABLE GLAND 1
16 40026 M16 PUSH FIT GLAND 1
17 10237-1 CABLE YELLOW (110V)
1
1
20 M0401BRIDGE RECTIFIER 1
21 NCP006MAGNETSWITCH (NCP) 1
22 NCP14 NCP SWITCH PLATE LARGE 1
23 SC630CAP M6 x 30 CAP HEAD SCREW 1
24 SC816CAP M8 x 16 CAP HEAD SCREW 4
25
SC616CAP M6 x 16 CAP HEAD SCREW 5
26 1 0 085A M5 x 25 SOCKET SET SCREW 6
27 10085B M5 NYLOK NUT 6
28 SC410BH M4 x 10 BUTTON HEAD SCREW 8
29 ******SWIVEL PIN BLANKINGBUNG 2
32 40025 PG9 PUSH FIT GLAND 1
33 ARBQR03-A EIBENSTOCK Q/R ARBOR BODY 1
34 10205A ARBOR EJECTION PLUG (M/TAPER) 1
35 SPRI01 ARBOR SPRING (M/TAPER) 1
36 ARBQR-02 QUICK RELEASE ARBOR COLLAR 1
37 ARBQR-03 QUICK RELEASE ARBOR LOCK SHOE 1
38 ARBQR-04 Q/RELEASE COLLAR SPRING 1
39 ARBQR-05 QUICK REL ARBOR TOR SPRING2
40 ARBQR-06 20MM O/D X 4MM NITRILE O RING 1
41 CCP-38V 38OD V INTERNAL CIRCLIP 1
42 30046 LARGE OIL CUP ASSEMBLY 1
1
44 50015A 1/8" BSP - 6MM PUSH FIT CONNECT2
45 50013A 6mm OIL PIPE (OIL FEED ASSY)1
46 10076C OIL CUP RETAINING CLIP COMPLETE 1
18 EIB03 EIBENSTOCK DRILL - 110V
19 NCP001DRILL STOP/START SWITCH 110V
1
1
N.B. SAFETY GUARD (VISO10) IS NOT SHOWN

DC100 Switchplate (NCP Panel )

DC100 Motor Parts
5
4
3
1
6
8
9
76
8
9
43
5
2
4
13
1
2I
5
3
1
6
7
8
9
76
9
28
29
30
25
26
58
59
60
61
62
39
40
44 45
35
36
50 46
47
51
49
48
51 52
5354
55
7
610
13
12
18
17
20
14
16
15
5
33
2
1
14
4
42
yellow
white
green
19
1
2I
green
5
3
64
3
11
34
22
39
38
41
57
56
31
21
31
27
34
31
23
4
63
yellow
white
ITEM
No DESCRIPTION
No:
UDCE STOCK
CODE
33 GEAR BOX HOUSING 74324400 EIB031
1 ARMATURE 110V‐wormdrive
74324100 EIB058‐1
34 BEARING '6000'
******* UDC001
DC100 Motor Parts /110V
2 ARMATURE BEARING CAP 83000031 EIB194
35 'RNA 4900' NEEDLE BEARING ******* UDC021
36 RNA 4900' WASHER 71540517 EIB163
3 FIELDCOIL110V
73329150 EIB054‐1
37 ************
******* ******
4 FAN COVER
73320140 EIB018
38 BEARING '6006 2RS' ******* UDC007
5
MOTOR HOUSING 80900069 EIB019
39
SEAL '30X47X7' 83000039 EIB049
6 BRUSH HOLDER
80201199 EIB036
40 BEARING '6005 2RS'
******* UDC006
6 BRUSH HOLDER
80201199 EIB036
40 BEARING '6005 2RS'
******* UDC006
7
CARBON BRUSH 80700019 EIB047
41 SPINDLE
74322420 EIB030
8 ************
******** ******
42 KEY 'B6X6X20
80200606 EIB164
9 ************
******** ******
43 COMPRESSOR RING 32/35X0.1 80200512 EIB165
10 SCREW HC 2.9X13 80201252 EIB196
44 MAIN GEAR
71540430 EIB016
11 SPRING WASHER S6 80201362 EIB197
45 CIRCLIP 24/
1.2 80201326 EIB041
11 SPRING WASHER S6
80201362 EIB197
45 CIRCLIP 24/1.2
80201326 EIB041
12 BRUSH COVER
80900073 EIB020
46
TRAILER GEAR 1 71521490 EIB011
13 SCREW HC 4.2X13 80201270 EIB154
47 KEY
71540495 EIB146
14 SCREW HC 4.2X25 80201273 EIB155
48 CLUTCH GEAR - WORM DRIVE 7752A550 EIB060
49 CLUTCH COUPLING 71540560 EIB015
15 CIRCUITBOARD110V
74324280 EIB059‐1
50 INTER GEAR 28 Z 71521470 EIB141
16 M5 PLASTIC NUT
80201295 EIB151
51 WASHER '28X12.2X1' 80200713 EIB147
17 DRILL CAP
74322240 EIB029
52 WASHER '12/18X0.5 80200503 EIB148
18 SUPRESSOR
80500010 EIB156
53 THRUST WASHER 85000004 EIB150
19 SCREW HC 4.8X50 80201284 EIB157
54 CIRCLIP '9'
80201361 EIB149
20 SPEED CONTROL KNOB 80500002 EIB045B
55 THRUST WASHER '12.1X18X1' 85000003 EIB144
21 SCREW HC 4 8X45
80201267 EIB158
56 TRAILER GEAR 2
71521500 EIB012
21 SCREW HC 4.8X45
80201267 EIB158
56 TRAILER GEAR 2
71521500 EIB012
22 LOCATING DOWEL 5X12 80200584 E1B159
57 KEY 'A5X5X28
80200602 EIB034
23 GEAR PLATE SHIELD 80900111 EIB082
58 DOUBLE GEAR
71521440 EIB009
24
************* ******** ******
59
TRAILER GEAR 3 71521510 EIB013
25
SCREW M6X20 80201124 EIB160
60 SPUR GEAR
71521480 EIB010
26 WASHER A6
80201303 EIB161
61 GEAR LEVER
71521520 EIB195
27 GEAR PLATE
74324610 EIB032
62 GEAR LEVER ASSEMBLY 71540545 EIB017
28
CIRCLIP 32/1.2 80201351 EIB043
29 BEARING '6201 LUZ' ******* UDC021
30 CIRCLIP 11/1
80201320 EIB143
31 HK0810 BEARING ******* UDC020
63
TACHO RING 80701004/2 EIB062
64 CLUTCH GEAR ASSEMBLY 71521493 EIB201

Drillco Cutting Tools, Inc.
www.drillco-inc.com 13011 S. Choctaw Drive [e-mail]
Baton Rouge, LA 70815
Ph: 800-851-3821 Fax: [phone]
DC100 Overview
Variable Speed and Drill Instructions
Motor
•Variable speed control knob is located on the top of the motor. It is a dial numbered 1-5
•Inside the motor, just under the variable speed dial, is a circuit board that senses torque overloads,
and when tripped will stall the motor
oThis prevents damage to the gears and forces the user to make the optimal cut
oWhen this sensor is tripped, simply push the red button on the start/stop switch, and then
push the green again to resume drilling
•The motor has 2 gears. The gear change slide is located on the side of the motor
oWhen this black slide is in the down position, you are in the lower gear (40-130 RPM)
oWhen in the up position, you are in high gear (160-450 RPM)
oTo select proper gear and dial refer to this chart (Diameters assume HSS or Cobalt cutting
mild steel. For harder steels, decrease RPM)
Dial#
Low gear (Black slide in down position)
High gear (black slide in up position)
1
50 rpm (3-1/4 -4)
160 rpm (1-9/16 -1-3/4)
2
70 rpm (2-3/4 – 3-3/16)
230 rpm (1-13/16 -1-1/2)
3
90 rpm (2-3/8 – 2-11/16)
305 rpm (1-1/16 – 1-1/8)
4
110 rpm (2-1/16 – 2-3/16)
380 rpm (13/16 -1)
5
130 rpm (1-13/16 – 2)
450 rpm (7/16 – 3/4)
Figure 1- Speed Control Dial
Figure 2- Gear Change Slide
To operate: Turn magnet on. If there is a fwd/rev toggle switch, click up into ‘fwd’ setting. Make sure you are
in proper gear (do NOT try and change gear when motor is running). Push green ‘ON’ button. Adjust speed
with top dial.
For cutting guidelines, refer to our “Guide to Good Drilling” handbook found inside the drill case
Higher Gear (160-450 RPM)
Lower Gear (40-130 RPM)