Duotronpro S-6100 User manual

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Index
1. Introduction .....................................................................................................3
2. Product Information....................................................................................7
3. Technical Data.................................................................................................8
4. Install ...................................................................................................................9
5. Appearance and Name ........................................................................... 10
6. Front Panel Information......................................................................... 11
7. Changing Name .......................................................................................... 14
8. Temperature Setting ................................................................................ 15
9. Setup ................................................................................................................. 17
10. User Instruction........................................................................................ 20
11. Sintering Bridge Frameworks..................................................... 22
12. Trouble Shooting..................................................................................... 23
13. Warranty....................................................................................................... 28
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1. Introduction
Thank you for purchasing S-6100 Furnace. S-6100 Furnace is subject to stringent quality
control procedures and patiently follow standard procedure. As results of our quality system,
S-6100 Furnace has better performance.
Also, S-6100 Furnace has sturdily and gracefully designed and programmed as user friendly.
This Operators Manual will explain the installation and operation of the oven as well as help
you get the most out of your new S-6100 Furnace. Please read carefully the instructions in
this manual for the best user experience.
⊙Attention
Please ensure that all safety information has been read by the operator before
using the oven.
- The Safety information is divided into two sections: Warning and Caution as
described below:
Warning
Violations of instructions may cause increased risk of serious
injury or death.
Caution
Violations of instructions may cause increased chance of
material waste or injuries.
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Warning
1. Do not disassemble, repair or modify any part of the machine without prior approval
from an authorized technician. It could be out of warrantee and could cause damage,
electric shock or fire.
2. Ensure the oven is properly grounded to prohibit error or electrical hazard.
3. Do not cut or modify the power cord. Do not stretch or bend the power cord that
may cause electrical hazard.
4. Keep flammable materials away from the oven at all time.
5. Keep liquid away from the oven and avoid using the oven in damp environment to
prevent electrical hazard.
6. Ensure that the power plug is firmly plugged into the proper section. Unstable contact
may cause a electric spark and a fire.
7. Always wear heavy thermal insulated gloves when handling units with door open to
avoid burns.
8. Always ensure that the oven is completely stopped before working with the oven and
only operate the door when the machine is not in a cycle.
9. Do not touch or handing the power plug. It may cause an electric shock or a fire.
10. Carefully use tongs without touching wires when takeout Casting Ring from inside of
Furnace.
11. Do not place flammable materials or body inside of Furnace. It may cause a burn or a
fire.
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Caution
1 Keep away from Furnace during operation. While running, furnace generates high
temperature.
2. Please handle the oven carefully to avoid damage. The furnace contain fragile parts.
3. Do not use in places with a lot of vibration.
4. Please read the manual and understand the instructions before using the oven.
5. Do not leave Furnace with a door open.
6. Keep away from flammable spray or materials from Furnace.
7. Do not install Furnace on place with gradient or rocking table
8. Do not pull a plug out with a strong force.
9. Keep temperature lower than 40 Celsius degree and sweep the dust out.
10. If detecting any defect during the operation, stop using and inquire manufacturer.
11. Use dry cloth and unplug power cords when cleaning Furnace. Do not use any
detergent.
12. While operating and right after, do not touch Furnace. Especially, do not touch the
upper part of furnace. It may cause a burn or a fire.
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13. Keep away flammable materials from Furnace. It may cause a fire.
14. If Furnace is not in use, turn off switch to power off.
15. If Furnace is not in use for long term, pull out power plug.
16. Changing insulation:
Contact particulate from insulator with the eyes or skin
may cause irritation. Long term and inhaling a large quantity of the particulate
from insulator may cause respiratory disorders. Try protect skin, eyes and
respiratory organs with wearing safety glasses and mask.
<Compliance matters: wear long sleeves clothes, safety glasses, mask and using
vacuum machine. After work, wash unprotected skin with fresh water.>
17. Cracks in insulator should occur by a high temperature or a rapidly changing
temperature. However, cracks by thermal shock in insulator does not critically
affect Firing result. (In case of cracks on Tray insulator may affect on temperature.
In that case, need to change tray insulator through manufacturer or local
distributor.)
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18. Do not start firing schedule without tray insulator. Starting schedule without
tray insulator may cause fire or damaging in furnace.
19. Risk of explosion if battery is replaced by an incorrect type.
Dispose of used batteries according to the instructions.
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Symbol Description
Symbol Description
This product fulfills the requirements of Directive
2014/35/EU on Low Voltage directive
Alternating current
Caution, hot surface
Caution, See Instructions for use
On (Power)
Off (Power)
PROTECTIVE CONDUCTOR TERMINAL
Electrical waste and electronics equipment
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2. Product Information
(1) Characteristics
►Easy to operate and full set of features
►Easy-to use display provides all available information and setting control.
►10 custom temperature settings
►Maximum ramp up rate 25℃/min (15 oC/min over 900 oC)
►Compact size
►Double stock Trays in sintering chamber
(2) Main Functions
►User defined programs
►Progress indicates with LED lights
►Display remaining time.
►User can fine-tune temperature.
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3. Technical Data
Temperature Sensor
Sensor Type
Sensor Range
Thermocouple R-type
0~1760℃
Main Controller
Voltage
Display
DC 12V
LED Display
I/O Controller
Voltage
Output
DC 12V
1 Ch. : DC Fan
General
Voltage
Fuse
Max. Current
Dimensions
Chamber
Max. temp.
Max. ramp rate
AC 230V, 50/60 Hz
30A / AC250V
10A
324 ㎜(W) x 391 ㎜(D) x 527 ㎜(H)
110 ㎜x 110 ㎜x 100 ㎜(h)
1600℃(For holding time longer than 30 min, 1580℃)
25℃/min (15℃/min over 900 oC)
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Temp. range
Working humidity
Working altitude
Weigh
+2℃~ +35℃
Less than 80%
Lower than 3800m
35kg
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4. Install
(1) Connect AC Power
This product require AC 230V. Before connect power, ensure voltage.
(2) List of parts
After open a box, ensure there are every list of parts. Also, check any visual damage. If you
find any damages or defects, contact seller.
< List of parts >
- Furnace housing ..................................................................................................... 1pc
- Instruction.................................................................................................................. 1pc
- Ceramic tray.............................................................................................................. 1pc
- Ceramic cover .......................................................................................................... 1pc
- Substructure for tray ............................................................................................ 1pc
- Zirconia beads (100g) .......................................................................................... 1pc
- POWER CORD.......................................................................................................... 1pc
(3) Installation
Avoid sunlight or moist when installing the product. Also, install on a level
place. Dust could damage on heating elements, thus, install in clean
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environment. Place a furnace at least 30 cm apart from the wall and 1.5 m
away from the ceiling. If too close to wall or ceiling, may cause a fire and
damage on product.
Do not place flammable materials on the top of product. Before use, install
a ventilation system above the product to remove harmful gas during
sintering.
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5. Appearance and Name
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6. Front Panel Information
Display
<Information in this picture is only examples>
1) Time and Mode display
①Displaying the time required for selected schedule
②Changing schedule: Changing schedule with pressing PRG. button
2) Current Temperature Display.
3) Display current progress.
①Output on : Fan on, Output off : Fan off.
②T1, T2, T3 : Blinking light at current progress.
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7.Run and Temperature Setting(3 Stages)
1. Run (Example: Schedule )
2. Temperature Setting (3Stages)
Press Blink
Press
button
button
Use up/down arrow
button to select
schedule (1~9)
Ready to Start (LED light
blink)
Press button
LED light Blink
Displaying T1
temperature and
blink
Use up/down and
left/right arrow to change
T1 temperature
Press
button
LED light Blink
Displaying Ramp up
rate and blink
Use up/down and
left/right arrow to
change ramp up rate
Press
button
LED light Blink
Displaying hold time
at temp. T1
Use up/down and left/right
arrow to change time for
staying at T1
Press
button
LED light Blink
Displaying T2
temperature and
blink
Use up/down and left/right
arrow to change T2
temperature. Input 0 will
skip T2 stage
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Press
button
LED light Blink
Displaying Ramp up
rate to T2 and blink
Use up/down and left/right
arrow to change ramp rate.
Input 0 will skip this step
Press button
LED light Blink
Displaying hold time
at temp. T2
Use up/down arrow to
change time for staying at
T2. Input 0 will skip this step
Press button
LED light Blink
Displaying T3
temperature and blink
Use up/down and left/right
arrow to change T3
temperature. Input 0 will skip T3
Press
button
LED light Blink
Displaying Ramp
rate to T3 and blink
Use up/down and left/right
arrow to change ramp rate.
Input 0 will skip this step
Press button
LED light Blink
Displaying hold time
at temp. T3
Use up/down arrow to
change time for staying at
T3. Input 0 will skip this step
Set up ramp down
rate
Use up/down arrow to change time
to input hold time at T3
If it is “0”, heater off after finishing T3 progress.
Schedule will include cool down time till 250 oC with 25 oC/min. rate.
If it is “1”, schedule will progress with controlling temperature down.
Heater will turn off after cool down till 250 oC with 15oC/min. rate.
If it is “2”, staying at maximum temp. for 10 sec. with alarm.
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Press button
LED light on at On sign
Output On Temp. oC
will display and blink
Press button
LED light on at Off sign
Use up/down and on/off arrow
to input Output On temp.
Output Off Temp. oC
will display and blink
Use up/down and on/off arrow
to input Output Off temp.
Press button
Back to beginning
Press button to finish
Stand ready with LED blink
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8. User Instruction
1. Drying materials (About 30 min.) 2. Furnace Main S/W on
3. Open the door 4. Place restorations on the zirconia
beads in Tray.
Push handle counter clack wise
to open door
5. Place Tray in the chamber 6. Covered tray with lid (recommand)
7. Place Tray with Lid in the center of the chamber (marked area)
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8. Select sintering schedule. 9. Confirm temperature and adjust if it is necessary
.
10. Ready to sinter ->Start sintering 11. Finish sintering
”
12. Remove tray after finishing sintering
<Caution>
①Do not place hot tray in front of the furnace. May cause controller damage.
②Place hot tray sides of the furnace.
③Open the door when temperature is lower than 100 oC. May cause burn skins and
fire.
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