Empire Comfort Systems DVC-35SPP Quick start guide

R-3122 Page 1
INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
FAN TYPE
DIRECT VENT
WALL FURNACE
MODEL
DVC-35-1SPP
DVC-35-1IP
EFFECTIVE DATE
AUGUST, 2000
WARNING: If the information in this
manual is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vi-
cinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance.
•Donottouchanyelectricalswitch;do
not use any phone in your building.
•Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•Ifyoucannotreachyourgassupplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING: If not installed, operated and
maintained in accordance with the manu-
facturer's instructions, this product could
exposeyoutosubstances infuel orfrom fuel
combustion which can cause death or seri-
ous illness.
This appliance may be installed in an after-
marketpermanentlylocated,manufactured
(mobile)home,wherenotprohibitedbystate
or local codes.
Thisapplianceisonlyforusewiththetypeof
gas indicated on the rating plate. This appli-
ance is not convertible for use with other
gases, unless a certified kit is used.

Page 2 R-3122
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANELS INSTALLED.
•Due to high temperatures the appliance should be lo-
catedoutoftrafficandawayfromfurnitureanddraper-
ies.
• Children and adults should be alerted to the hazards of
highsurfacetemperaturesandshouldstayawaytoavoid
burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Clothing or other flammable material should not be
placed on or near the appliance.
• Any safety screen or guard removed for servicing an
appliancemust be replacedpriortooperating theappli-
ance.
• Keep burner and control compartment clean.
• Vent cap hot while furnace is in operation.
• Installation and repair should be done by a QUALI-
FIED SERVICE PERSON. The appliance should be
inspected before use and at least annually by a
qualified service person. More frequent cleaning
may be required due to excessive lint from carpeting,
bedding materials, etc. It is imperative that control
compartments,burners andcirculatingairpassageways
of the appliance be kept clean.
• DO NOT put anything around the furnace that will
obstruct the flow of combustion and ventilation air.
• DOkeeptheapplianceareaclearandfreefromcombus-
tiblematerial,gasoline and other flammable vapors and
liquids.
• DO examine venting system periodically and replace
damaged parts.
• DO make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: Pilot hole cover must be kept tightly closed
during operation.
• DONOTusethisheaterifanyparthasbeenunderwater.
Immediatelycallaqualifiedservicetechniciantoinspect
the heater and to replace any part of the control system
and any gas control which has been under water.
• IMPORTANT: This furnace has a washable perma-
nenttype filter which should be cleanedat least once
per year before the heating season. For dirty or high
use areas more frequent cleaning is required.
Introduction
Always consult your local Building Department regarding
regulations, codes or ordinances which apply to the installa-
tion of a direct vent wall furnace.
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner fill out and mail warranty card
supplied with furnace.
3. Installer should show owner how to start and operate
furnace and thermostat.
Warning:
Any change to this furnace or its control can be dan-
gerous.Thisisaheatingapplianceand anypanel,door
or guard removed for servicing an appliance must be
replaced prior to operating the appliance.
General Information
This furnace is design certified in accordance with American
National Standard/CSA Standard Z21.86b-1998 and CSA
2.32b-M98 by the American Gas Association and Canadian
Gas Association, as a fan type direct vent wall furnace to be
installed according to these instructions.
Any alteration of the original design, installed other than
as shown in these instructions or use with a type of gas not
shownontherating plateistheresponsibilityoftheperson
and company making the change.
Important
All correspondence should refer to complete Model No.,
Serial No. and type of gas.
Notice: During initial firing of this unit, its paint will bake out
and smoke will occur. To prevent triggering of smoke alarms,
ventilate the room in which the unit is installed.
Installation on Rugs and Tile
If this appliance is installed directly on carpeting, tile or other
combustible material other than wood flooring the appliance
shall be installed on a metal or wood panel extending the full
width and depth of the appliance.
The base referred to above does not mean the fire-proof base
as used on wood stoves. The protection is for rugs that are
extremely thick and light colored tile.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be in-
stalled so that all burners and burner ignition devices are
located not less than 18" (45.7cm) above the floor.
Such equipment shall be located, or protected, so it is not
subject to physical damage by a moving vehicle.
Specifications
Model DVC-35SPP DVC-35IP
Input BTU/HR 35,000 (10.3) 35,000 (10.3)
Height 72 1/2" (184.2cm) 72 1/2" (184.2cm)
Width 14 1/8" (358mm) 14 1/8" (358mm)
Depth 10 3/8" (264mm) 10 3/8" (264mm)
Gas Inlet 1/2" Pipe (13mm) 1/2" Pipe (13mm)
CFM 275 275
Accessories
SOR-1 Register, Side Outlet
SOK-1 Side Outlet Kit, 10" (25.4cm) Boot Assemblywith Register
DV-822 Vinyl Siding Vent Kit

R-3122 Page 3
Some people cannot smell well. Some people cannot smell
the odor of the chemical stench put into the gas. You must
findoutifyoucansmelltheodorantinpropane. Smokingcan
decrease your ability to smell. Being around an odor for a time
can affect your sensitivity or ability to detect that odor. Some-
times other odors in the area mask the gas odor. People may not
smell the gas odor or their minds are on something else. Think-
ing about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak,themovement ofthegasthroughsoilcanfilter theodorant.
Odorants in LP-Gas also are subject to oxidation. This fading
by point with the members of your household. Someday
whentheremaynotbeaminutetolose,everyone'ssafetywill
depend on knowing exactly what to do. If, after reading the
followinginformation,youfeelyoustill need more informa-
tion, please contact your gas supplier.
Propane (LP-Gas) is a flammable gas which can cause fires
and explosions. In its natural state, propane is odorless and
colorless. Youmaynotknowallthefollowingsafetyprecau-
tions which can protect both you and your family from an
accident. Read them carefully now, then review them point
can occur if there is rust inside the storage tank or in iron gas
pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gasmaystratifyinaclosedarea,andtheodorintensitycould
varyatdifferent levels. Since it is heavier than air, there maybe
more odor at lower levels. Always be sensitive to the slightest
gas odor. If you detect any odor, treat it as a serious leak.
Immediately go into action as instructed earlier.
•LearntorecognizetheodorofLP-gas. YourlocalLP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it
to find out what the propane odor smells like. If you suspect
thatyour LP-Gashas aweak orabnormal odor,call yourLP-
Gas Dealer.
• If you are not qualified, do not light pilot lights, perform
service, or make adjustments to appliances on the LP-Gas
system. Ifyouarequalified,consciouslythinkabouttheodor
ofLP-Gas prior to andwhilelighting pilot lights orperform-
ing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people
should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new
tanks, or reinstalled old tanks, if they are filled and allowed
to set too long before refilling. Cylinders and tanks which
have been out of service for a time may develop internal rust
whichwillcause odor fade. If such conditions are suspected
to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-gas
dealer. Aperiodicsnifftestof the LP-gas is a good safety
measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the
sameimmediateactionrecommendedabovefortheoccasion
when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is
under no vapor pressure), turn the tank valve off immedi-
ately. Ifthecontainervalveislefton,thecontainermaydraw
in some air through openings such as pilot light orifices. If
this occurs, some new internal rusting could occur. If the
valve is left open, then treat the container as a new tank.
Always be sure your container is under vapor pressure by
turningitoffatthecontainerbeforeitgoescompletelyempty
or having it refilled before it is completely empty.
SAFETY INFORMATION FOR USERS OF LP-GAS
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Geteveryoneoutofthebuilding,vehicle,trailer,orarea. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
firefighters declare them to be safe.
• Useyourneighbor'sphoneandcallatrainedLP-Gasservice
person and the fire department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
•Finally, let the service man and firefighters check for
escaped gas. Have them air out the area before you return.
Properly trained LP-Gas service people should repair the
leak, then check and relight the gas appliance for you.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!

Page 4 R-3122
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equip-
ment or accessories and repair and servicing of equipment shall
be performed only by a qualified agency. The term "qualified
agency" means any individual, firm, corporation or company
which either in person or through a representative is engaged in
and is responsible for (a) the installation or replacement of gas
piping or (b) the connection, installation, repair or servicing of
equipment, who is experienced in such work, familiar with all
precautions required and has complied with all the requirements
of the authority having jurisdiction.
The installation must conform with local codes or, in the
absenceof local codes, withtheNational Fuel Gas CodeANSI
Z223.1*/Canadian Installation Code, CAN/CGA B149.
*Available from the American National Standards Institute, Inc., 11 West 42nd
St., New York, N.Y. 10036.
Clearances
1. In selecting a location for installation, it is necessary to
provide adequate accessibility clearances for servicing and
proper installation. A front clearance of 36" (91.4cm) is
recommended. Do not block outlet or inlet air openings on
the front grill.
2. The DVC-35 minimum wall depth is 3/4" (19mm) and
maximum wall depth is 10" (254mm). The maximum wall
depth may be extended using the model DV-1190 extended
flue kit. The use of tubes not supplied by the manufacturer
results in unsatisfactory performance.
3. The DVC-35 can be attached to the wall or recessed into the
wall up to 9 1/2" (241mm) in depth but the minimum 3/4"
(19mm) vent/air intake system wall depth must be main-
tained.Example:Iffurnaceisrecessedintothewallatadepth
of91/2" (241mm), the minimum wall depth mustbe10 1/4"
(260mm).
4. The wall in which the furnace is recessed has (0) zero
clearance to the furnace sides and top.
5. When using side discharge registers, SOR-1 or SOK-1, the
furnace cannot be recessed into the wall.
6. Clearancetosidewallorcombustiblematerialis4"(102mm).
7. Ceiling clearance is 4" (102mm).
8. Floor and rear wall clearance is (0) zero inches.
9. Clearanceof18"(457mm)isrequiredtosidewallorcombus-
tible material when flush mounted SOR-1, side outlet regis-
ter is used.
10. The minimum distance from the center of the vent cap to the
nearest outside corner or obstruction is 12" (305mm).
12" min. 12" min. 12" min.
9" min.
VENT LOCATION
Maintain spacing of vent away from
landscaping and building overhangs.
VENT
above grade
Figure 1
The vent terminal of this direct vent appliance shall be located at
least 9" (229mm) from any opening through which flue gases
couldenterabuilding.Thebottomofthe ventterminalandtheair
intake shall be located at least 12" (305mm) above grade. See
vent location, Figure 1.
WARNING: The nearest point of the vent cap should be
aminimumhorizontaldistantofsix (6)feet(1.83m)from
anypressureregulator.Incaseofregulatormalfunction,
the six (6) feet (1.83m) distance will reduce the chance of
gas entering the vent cap.
Locating Wall Opening
The furnace is to be located on an outside wall. Locate wall studs
so that wall opening will be located between wall studs. The
furnaceis141/8"(358mm) inwidthandcanberecessedbetween
standard 16" (406mm) on center wall stud. The wall opening
required as shown in Figure 2 is a diameter of 7 1/2" (191mm).
A template is provided in furnace carton for positioning furnace
on the wall. Also, refer to Figure 2 and Figure 4 for positioning
the furnace on wall and for locating gas line connection.
Installing Optional Side Outlets
Sideoutletregister,SOR-1maybeinstalledononeorbothsides
of the furnace at the required clearances of 18" (457mm) to
adjacent wall or combustible material as shown in Figure 3.
1. Turn "OFF" all electric power to the furnace.
2. Remove the front panel from the furnace.
3. Remove the (2) #8 x 3/8" (9mm) screws that attach the inner
shield cover plate to the inner shield.
4. Scribealinebetweenthefourdimplesontheoutercasingside
to form a square.
5. Drilla pilothole withinthe scribedsquare onthe outercasing.
Remove the sheet metal within the scribed square with a tin
snips or comparable tool. Attention! Do not cut the electrical
wires located between the outer casing and the inner shield.
6. Insert the 5" x 5" (127mm x 127mm) inner boot through the
outer casing. Align the clearance holes on the inner boot with
the screw holes on the inner shield. Attach inner boot to inner
shield with (2) # 8 x 3/8" (9mm) screws removed in Step 3.
7. Place the register over the 5 1/2" (140mm) square opening
with the louvers set for the desired direction and mark the
mounting holes using the register as a template.
8. Drill (2) 1/8" diameter holes in cabinet side and attach the
register with (2) #10 x 1" (25mm) provided screws.
9. Installation of SOR-1 is completed.
Side outlet kit, SOK-1, 10" (254mm) boot assembly with regis-
ter, for warm air discharge into an adjoining room may be
installed on either side of the furnace at the required clearance of
4" (102mm) to adjacent wall as shown in Figure 3.
To install SOK-1, please use Steps 1 through 5 in the SOR-1
instructions for DVC-35 furnaces.Now, use the followingSteps to
complete installation of the SOK-1.
1. Using the inner and outer boots as hole templates, mark and
drill (4) 1/8" (3mm) diameter holes in the inner shield and (4)
1/8" (3mm) diameter holes in the cabinet side.
2. Locateandcuta63/4"(171mm)squareopeningthroughwall.
3. Attach furnace to wall (see Attaching Furnace to Wall).
4. With furnace in place, after checking alignment of side outlet
openingin walland furnace,place the9 3/8"x 93/8" (238mm
x238mm)sideoutletwallplateoverouterboot,passtheouter
bootthroughthewallandattachsidewallplatetofurnaceside
of wall with (2) #10 x 1 1/2" (38mm) provided screws.
5. Attach outer boot to the cabinet side with (4) #8 x 1/4" (6mm)
provided screws.

R-3122 Page 5
Locating Gas Supply
The gas line can enter the furnace either through the floor or
outside wall. The gas line opening should be made at this time.
Locationoftheopeningwillbedeterminedbythepositionoffloor
joists and the valve and union used for servicing.
Locating Electric Supply
A7/8"(22mm)diameterknockoutisprovidedatthebottomofthe
left and right side panels. A three-prong (grounding) plug assem-
bly is located within the control compartment (bottom) of the
furnace. Please remove 7/8" (22mm) knockout from appropriate
sidepanelwhenrouting plugassemblytoanelectricaloutlet.Unit
can be hard wired when recessed. Remove the 3 prong plug
assembly and terminate inside the unit junction box.
RECESSED MOUNTING
LOCATION
8"
4"
4"
2 1/8"
GAS LINE
HOLE 1 1/4"
ELECTRICAL WIRING HOLE
GAS LINE/ELECTRICAL OPENINGS FOR
RECESSED AND SURFACE MOUNT
Figure 4
Installation of Three-prong (Grounding) Plug Assembly
1. Disconnect nylon cap on 3' (92cm) plug assembly from nylon
plugon wiringharness. Remove3' (92cm)plug assemblyfrom
control compartment (bottom) of the furnace.
2. Remove 7/8" (22mm) knockout from appropriate side panel.
3. Insertnyloncap on 3' plug assembly intothe 7/8" (22mm) hole
in the side panel.
4. Connectnyloncapon3'(92cm)plugassemblytonylonplugon
the wiring harness.
5. Place 7/8" (22mm) strain relief bushing around the cord of the
3' (92cm) plug assembly. Insert 7/8" (22mm) strain relief
bushing into the 7/8" (22mm) hole in the side panel.
Attention!The7/8"(22mm)strainreliefbushingislocatedwithin
the same yellow envelope as the Installation Instructions and
Owner's Manual.
Attaching Furnace to Wall
Refer to Figure 2 for the location of the 7 1/2" (191mm) diameter
wall opening for the furnace. After the wall opening has been
located and cut, position flue outlet on furnace in center of wall
opening. When attaching furnace to the wall remove that portion
ofbaseboardandmoldingonthewallwhichisbehindthefurnace.
Attachfurnacetowall,attheoutercasingtop,with(2)togglebolts
provided and to floor, at the outer casing bottom, with (2) #10 x 1
1/2" (38mm) screws provided.
Cutting Vent Tubes
Thisisthemostimportantpartoftheinstallation.Withthefurnace
installedon wallthe 6"(152mm) diameterair inlettubeand the4"
(102mm) diameter flue outlet tube are to be marked and cut using
the following procedure.
1. Attach6"(152mm) diameter air inlet tube onto the collar of air
drop assembly. Be sure 6" (152mm) diameter air inlet tube is
placedasfaraspossibleontothecollaroftheairdropassembly.
6. Position and attach inner boot to inner shield with (4) #8 x 1/4"
(6mm) provided screws.
7. Place the register over the 6 3/4" (171mm) square opening
withthelouverspositionedforthedesireddischargedirection
and mark the mounting holes using the register as a template.
8. Drill (2) 1/8" (3mm) diameter holes in the wall and attach the
register with (2) #10 x 1 1/2" (38mm) provided screws.
9. Installation of SOK-1 is completed.
59 1/4"
72 3/4"
14 3/8"
7 1/2" DIA.
VENT HOLE
CUT OUT OPENING FOR RECESSED MOUNTING
Figure 2
4" MINIMUM TO COMBUSTIBLE
WALL OR SURFACE
CLEARANCE FOR SIDE OUTLET KITS TO ADJACENT WALL
18" MIN. CLEARANCE TO
WALL OR COMBUSTIBLE
SURFACE USING MODEL
SOR-1 SIDE REGISTER.
VENT
TERMINAL
4" MINIMUM TO COMBUSTIBLE
WALL OR SURFACE
5 1/2"
5 1/2"
UNIT CANNOT BE RECESSED
WHEN SIDE REGISTERS ARE
USED.
WHEN SIDE REGISTERS ARE
NOT USED UNIT MAY BE RECESSED
UP TO 9 1/2"
12"
Figure 3

Page 6 R-3122
3. Attach6"(152mm) diameter air inlet tube onto the collar of air
dropassembly.Attachcaulked,outsidemountingplateintothe
6"(152mm)diameterairinlettube.Positiontheoutsidemount-
ing plate so that 6" (152mm) diameter air inlet tube has a slight
downward slope to the outside. The downward slope is
necessary to prevent the entry of rainwater. Attach outside
mounting plate to exterior wall with (4) #10 x 1 1/2" (38mm)
screws provided.
4. Apply furnace cement or RTV silicone sealant to 4" (102mm)
diameter flue outlet collar on combustion chamber and to 4"
(102mm) diameter collar on vent cap. Attach 4" (102mm)
diameter flue outlet tube onto flue outlet collar on combustion
chamber. Attach vent cap into the 4" diameter flue outlet tube.
Attach vent cap to outside mounting plate with (3) #10 x 1/2"
(13mm) screws provided.
5. Reassembly and resealing vent-air intake system is completed.
Installing a Vent Near a Window Ledge,
Other Type of Projection or on Vinyl Siding
Direct vent furnaces are designed to be installed on a uniform
outside wall. When the wind comes from any angle (up, down or
from either side), it must hit the vent cap equally over both the
air inlet and the flue outlet portions of the vent. Any wall projec-
tion, such as a door or window casing, which disturbs the wind on
one side of the air inlet section will result in back pressure on the
flue section smothering the flame and eventual pilot outage.
When the vent cap is to be installed on vinyl siding or it appears
that a projection within 6" (152mm) of any side of the air inlet
section could shield the air inlet section, the entire vent should be
supported away from the wall at least the distance of the projec-
tion.2"x4"(51mmx102mm)framingwhoseoutsidedimensions
match the overall dimensions of the mounting plate is recom-
mended. The 2" x 4" (51mm x 102mm) framing protects vinyl
siding from possible warpage or discoloration. All joints can then
be sealed and painted. The wall depth plus the additional depth of
the 2" x 4" (51mm x 102mm) framing should not exceed a total
depth of 10" (254mm) for DVC-35. (See Figure 6) If it does you
will need to use the DV-1190 Extended Flue Kit.
Vinyl siding vent kit, DV-822, is available from Empire Comfort
Systems,Inc. The depthis 3" (76mm),whichenables theventcap
to be extended away from vinyl siding or projections. The wall
depthplus theadditional 3" (76mm)depth ofthe vinyl sidingvent
cap extension should not exceed a total depth of 10" (254mm) for
DVC-35. (See Figure 6a)
Warning: When vinyl siding vent kit, DV-822 or 2" x 4"
(51mmx102mm)framingisaddedtoanexistinginstalla-
tion(furnaceisinstalled)donotattempttoaddsectionsof
pipe to the flue outlet tube or air inlet tube. An air tight
sealisrequiredforbothtubes.RefertoPartsList,page15
to order tubes.
Figure 6 Figure 6a
Mark the 6" (152mm) diameter air inlet tube 1/2" (13mm)
beyondtheoutsidewall.Remove6"(152mm)diameterairinlet
tube from collar of air drop assembly.
2. Attach 4" (102mm) diameter flue outlet tube onto flue outlet
collar on combustion chamber. Be sure 4" (102mm) diameter
flueoutlettubeisplacedasfaraspossibleontothecollarofflue
outlet. Mark the 4" (102mm) diameter flue outlet tube 2 1/4"
(57mm) beyond the outside wall. Remove 4" (102mm) diam-
eter flue outlet tube from collar of flue outlet on combustion
chamber.
3. Mark or wrap tape completely around the tubes at the marked
points to help in making a true cut. Do not crimp or enlarge
tubes.
Installing Vent Assembly (See Figure 5)
1. Placeprovidedcaulkingbeneaththeedgeoftheoutsidemount-
ing plate. Use additional caulking to correct uneven wall
surface, such as clapboard.
2. Attach6"(152mm) diameter air inlet tube onto the collar of air
dropassembly.Attachcaulked,outsidemountingplateintothe
6"(152mm)diameterairinlettube.Positiontheoutsidemount-
ing plate so that 6" (152mm) diameter air inlet tube has a slight
downward slope to the outside. The downward slope is
necessary to prevent the entry of rainwater. Attach outside
mounting plate to exterior wall with (4) #10 x 1 1/2" (38mm)
screws provided.
3. Apply furnace cement or RTV silicone sealant to 4" (102mm)
diameter flue outlet collar on combustion chamber and to 4"
(102mm) diameter collar on vent cap. Attach 4" (102mm)
diameter flue outlet tube onto flue outlet collar on combustion
chamber. Attach vent cap into the 4" (102mm) diameter flue
outlet tube. Attach vent cap to outside mounting plate with (3)
#10 x 1/2" (13mm) screws provided.
4. Installation is completed.
Figure 5
Reassembly And Resealing Vent-Air Intake System
Whenvent-airintakesystemisremovedforservicingthe furnace,
thefollowingsteps willassureproperreassemblyandresealingof
the vent-air intake assembly.
1. Removeoldcaulkingbeneath theedgeoftheoutsidemounting
plate. Apply new caulking beneath the edge of the outside
mountingplate.Use additionalcaulkingto correctunevenwall
surface, such as clapboard.
2. Removeoldfurnace sealant from flue outlet collar oncombus-
tion chamber and collar of vent cap. Remove old furnace
sealantfrombothendsof4"(102mm)diameterflueoutlettube.

R-3122 Page 7
Gas Supply
Checkalllocalcodesforrequirements,especiallyforthesizeand
typeofgassupplylinerequired.OnNaturalgaslineslessthan75'
(23m) long, use 1/2" (13mm) pipe; on longer runs, use 3/4"
(19mm)iron pipeorequal. OnLP gas linesplease consultLPgas
supplier.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the
unit. Where none exists, or where its size or location is not
adequate, contact your local authorized installer for installation
or relocation.
Compounds used on threaded joints of gas piping shall be
resistant to the action of liquefied petroleum gases. The gas lines
must be checked for leaks by the installer. This should be done
witha soapsolution watchingfor bubblesonall exposedconnec-
tions, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance
mustbedisconnectedfrompipingatinletofcontrolvalve and
pipe capped or plugged for pressure test. Never pressure test
withapplianceconnected; control valve willsustaindamage!
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required
bytheNationalFuelGasCodethatadriplinebeinstallednearthe
gas inlet. This should consist of a vertical length of pipe tee
connected into the gas line that is capped on the bottom in which
condensation and foreign particles may collect.
Figure 7
Method of Installing a Tee Fitting Sediment Trap
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3.175mm)
N.P.T. plugged tapping, accessible for test gauge connection,
must be placed immediately upstream of the gas supply con-
nection to the appliance.
2. Theappliance and itsindividualshutoff valve mustbediscon-
nected from the gas supply piping system during any pressure
testingofthatsystemattestpressuresinexcessof1/2psig(3.5
kPa).
3. The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Attention! If one of the above procedures results in pressures in
excessof 1/2psig(14"w.c.)(3.5 kPa)on theappliance gasvalve,
it will result in a hazardous condition.
Figure 8
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a
manifold pressure of approximately 4.0" w.c. (.996kPa) at the
valve outlet with the inlet pressure to the valve from a minimum
of 5.0" w.c. (1.245kPa) for the purpose of input adjustment to a
maximumof7.0"w.c. (1.743kPa).Propanegasmodelswillhave
a manifold pressure approximately 10.0" w.c. (2.49kPa) at the
valve outlet with the inlet pressure to the valve from a minimum
of 11.0" w.c. (2.739kPa) for the purpose of input adjustment to a
maximum of 13.0" w.c. (3.237kPa).
A 1/8" N.P.T. plugged tapping, accessible for test gauge connec-
tion, is located on the outlet side of the gas control.
The built-in regulator comes on at approximately 1/4th pressure
and full on in 10 seconds.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), input ratings
should be reduced at the rate of 4 percent for each 1,000 feet
(305m) above sea level. For Canadian high altitude applications,
this appliance is suitable for installation at elevations between 0
feet (0m) and 4,500 feet (1,372m) without change.
Piezo Pilot Ignitor Instructions
Depressing the red button completely causes a spark to occur at
the pilot. This is a substitute for a match which requires opening
the pilot hole cover.
To light the pilot, it is important that the electrode be 1/8" (3mm)
from the thermocouple. The spark must occur at the point the
burnerflame hits the thermocouple. Theendof the electrode will
be red hot with the pilot on.
On a new installation with air in the gas line, it is suggested that
a match be used. The match will light the pilot faster than the
piezo under this condition.
Proper Pilot Flame
Thecorrect pilotflame (Figure 9)will beblue, extending pastthe
thermocouple. The flame will surround the thermocouple just
below the tip.
Naturalgaspilots require adjusting when the inletgaspressure is
above 5" w.c. (1.245kPa). Remove the pilot cover screw on the
controlvalve(Figure8),andturntheadjustmentscrewclockwise
to reduce flame. Replace pilot cover screw to eliminate gas
leaking at that control valve opening.
LP gas (propane) will not require adjustment.
After use, cleaning may be required for the proper flame.

Page 8 R-3122
SPARK
ELECTRODE
THERMOCOUPLE
PILOT
BURNER
STANDING PILOT
PILOT LOCATION END VIEW
PILOT SHIELD
THERMOCOUPLE
SPARK
ELECTRODE
STANDING PILOT SHOWN
BURNER
PILOT
HOT SURFACE
IGNITOR FLAME ROD
GROUND
ELECTRODE
3/8" TO 1/2"
PILOT FLAME
IP-MODEL PILOT
Figure 9
Proper Main Burner Flame
The correct flame will be a short, blue inner flame with a much
larger,lightblue,outerflame.Theburnerdoesnothaveaprimary
air adjustment. The flame will be correct if the factory-set
pressure and orifice opening are used. After the furnace has been
operating, the burner ports may be blocked by foreign matter
carried in by combustion air. Therefore, cleaning of the burner
may be needed for proper flame.
To clean burner port disconnect the gas supply to the valve, and
remove the screws fastening the burner door. After removing the
burner door from the burner box, remove each main burner. Pilot
mountingbracketwillneedtobeunscrewedandmovedoutofthe
way to remove all burners. Burners can be blown out using
compressed air or by blowing through them. Be sure there is no
lintorforeigndebrisblockingtheburnerports.Reassembleusing
the same screws earlier removed and locate pilot in the same
position as before and noted above.
Figure 10
Cleaning Combustion (Exchanger) Assembly
A QUALIFIED SERVICE PERSON should remove the
combustion (exchanger) assembly and flue baffles. Apply air
pressure to the inside of the combustion (exchanger) assembly
and flue baffles in order to clear all passageways.
Oiling the Motor
The fan motor should be cleaned and oiled once each heating
season. Oil holes are located on the top at each end of the motor.
Use a few drops of #10 motor oil. To clean the motor, blow air
through its ventilation openings with a vacuum cleaner or low
pressure air source.
Wiring
The appliance, when installed, must be electrically grounded in
accordancewithlocal codesor,in theabsenceof localcodes,with
the National Electrical Code, ANSI/NFPA 70 or Canadian Elec-
tricalCode,CSAC22.1,ifanexternalelectricalsourceisutilized.
This appliance is equipped with a three-prong [grounding]
plug for your protection against shock hazard and should be
pluggeddirectlyintoaproperlygroundedthree-prongrecep-
tacle. Do not cut or remove the grounding prong from this
plug. For an ungrounded receptacle, an adapter, which has two
prongs and a wire for grounding, can be purchased, plugged into
the ungrounded receptacle and its wire connected to the recep-
tacle mounting screw. With this wire completing the ground, the
appliance cord plug can be plugged into the adapter and be
electricallygrounded. A 7/8"holeis provided inthe junction box
foruse witha conduitconnector iflocal codesrequire thistype of
protection.
Thermostat Installation
The thermostat should be installed in the same room as the
furnace4'to5'abovethefloorandawayfromanotherheat source
(cooking stove, hot water heater, etc.) including walls and door-
ways with a heat source in an adjoining room. Do Not Install
Thermostat on Outside Wall.

R-3122 Page 9
Figure 11
BURNER BOX
GAS VALVE
JUNCTION BOX-
TRANSFORMER
LIMIT SWITCH
FAN SWITCH
FAN
PIEZO
IGNITOR
Figure 12

Page 10 R-3122
CAUTION: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper and
dangeros operation. Verify proper operation after servicing.
IP-Model Pilot
This heater is using a Honeywell "Smart Valve" system for
intermittent pilot ignition.
On a call for heat by the thermostat this control turns on a 24 volt
mini hot surface ignitor which lights a pilot that in turn lights the
main burner. The gas valve used in this system is a step opening
whichopensatalowerpressureforignitionandthenstepstoafull
inlet pressure of 4" H2O pressure on Natural gas and 10" H20
pressure on LP gas.
Pilot Flame Adjustment
The pilot flame should envelop 3/8 to 1/2 inch (10 to 13mm) of
the tip of the flame rod. See Figure 9.
To adjust:
1. Remove the pilot adjustment cover screw.
2. Turn the inner adjustment screw clockwise to de-
creaseor counterclockwise to increase pilotflame.
Pilot adjustment is shipped at full flow rate. Turn the inner
adjustment screw clockwise if the inlet pressure is
too high.
3. Replace the cover screw after the adjustment to prevent gas
leakage.
ON
OFF
IGNITOR
CONTROL
INLET PRESSURE TAP
OUTLET PRESSURE TAP
PILOT ADJUSTMENT-
UNDER CAP SCREW
PILOT OUTLET
PRESSURE REGULATOR
ADJUSTMENT-UNDER CAP
SCREW
GAS FLOW
IGNITOR
CONTROL
TO 24 V. THERMOSTAT
TO 24 V. COMMON ON TRANSFORMER
TO 24 V."HOT" ON TRANSFORMER
WIRING
I P-MODEL GAS VALVE AND WIRING
IGNITOR-PILOT ASSY.
FAN
SWITCH
MOTOR
HONEYWELL IP
SMART VALVE
120 VAC
LIMIT
CONTROL
VENT SAFETY
LIMIT
THERMOSTAT
40 VA TRANSFORMER
24 VAC
120VAC
VALVE CONTROL
CONNECTOR
L1 "HOT"
L2 NEUTRAL
LADDER WIRING DIAGRAM-IP VALVE
Figure 13
SERVICE AND MAINTENANCE SUGGESTIONS
CALL SERVICEMAN
GENERAL : All furnaces have been fire-tested to check for
proper operation. This includes, main burner flame, pilot flame,
fan operation, fan control, limit control and automatic valve
operation. If the furnace fails to function on initial installation, it
is advisable to re-check the following:
1. 115 volts to the junction box.
2. Inlet gas pressure.
3. The 24 volt system.
4. Type of gas being used and that shown on the rating label.
TheServiceDepartmentatEmpireComfortSystems,Inc.maybe
contacted to assist in servicing furnace.
Standing Pilot Model
ServicingthePilotandMainBurners,Pilot Orifice,Thermo-
couple, and Main Burner Orifices: Disconnect the gas supply
at the inlet to the control valve. Then remove the burner door to
gain access to the above listed components.
SparkIgniterDoesNotLightPilot:Withairinthegasline,such
as when the furnace is first installed or was off all summer, the
pilot flame may be too lean to ignite on the first few trials. Turn
the control valve knob to pilot position and depress the red reset
button. Holding the button down continually to bleed the line;
1. Use lighter rod to light pilot with a match.
2. Use the piezo ignitor at 30 second intervals until it lights.
If Electrode Does Not Produce Spark:
1. Check wire connections.
2. Check gap for pilot burner to the electrode tip. Should be
between 1/8" (3mm) and 3/16" (4.8mm). Electrode wire
and tip must be more than 1/4" (6.3mm) away from all
other metal components.
If Pilot Does Not Light By Any Means:
1. Check valve knob for being in the "Pilot" position.
2. Check pilot adjustment for being full open (counterclock-
wise to open).
3. Ifgasisavailableinthesupplytubing,thepilotorificeand/
orpilotburnerisprobablyrestrictedbyaspiderweb.Clean
pilot assembly and relight.
If Pilot Does Not Remain On After Releasing Knob:
1. Follow instructions and hold button down longer and
harder.
2. Determineifpilotflameextendspastthermocouple;ifnot,
adjust input or clean pilot burner.
3. Replace thermocouple if millivolts read less than 15 mil-
livolts.
Pilot Outage During Normal Operation:
1. Check air inlet tube for a good tight fit at both ends (6"
diameter tube).
2. Check burner door and pilot hole cover for tight seal.
3. Check input by manifold pressure gauge or gas meter.
MainGasValveDoesNotOpenWhenThermostatIsTurned
To On:
1. Check for 24 volts to valve by removing one wire and
touching to the SAME TERMINAL it was on. Terminal
should have a light spark. DO NOT SHORT ACROSS
TERMINALS,AS IT WILLBURNOUTTHE WALL
THERMOSTAT.
2. Thermostat wires at the wall may be shorted, so check for
a faulty thermostat.
3. To check for line voltage to furnace, remove front panel
and short across two-terminal fan control to allow fan to
operate. (Figure 12)

R-3122 Page 11
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. Whenlightingthe pilot, followtheseinstructions
exactly.
B. BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a neigh-
bor'sphone. Followthegassupplier'sinstructions.
• Ifyoucannotreachyourgassupplier,callthefire
department.
C. Useonlyyourhandtopushinorturnthegascontrol
knob. Never use tools. If the knob will not push in
or turn by hand, don't try to repair it; call a
qualified service technician. Force or attempted
repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service techni-
cianto inspect theapplianceandto replace anypart
of the control system and any gas control which has
been under water.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to appliance if service is
to be performed .
3. Remove control access panel (lower front panel).
4. Push in gas control knob slightly and turn clock-
wise to "OFF." Do not force.
5. Replace control access panel (lower front panel).
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. Remove control access panel (lower front panel).
5. Turngas control knob clockwise to"OFF."
6. Wait ten (10) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell
gas, STOP! Follow "B" in the safety information
above. If you don't smell gas, go to the next step.
7. Remove the pilot access cover located on the com-
bustion chamber.
8. Find pilot - follow metal tube
from gas control. The pilot is
located between the two burner
tubes behind the pilot access cover.
9. Turn gas control knob counterclockwise
to "PILOT."
10. Pushand holdredresetbutton downcompletelyand
repeatedly push the ignitor button until the pilot
burner is lit. Pilot may also be lit with a match.
Continuetoholdtheredresetbuttondownforabout
one (1) minute after the pilot is lit. Release button
and it will pop back up. Pilot should remain lit. If it
goes out, repeat steps 5 through 10.
• If button does not pop up when released, stop
and immediately call a qualified service tech-
nician or gas supplier.
• If the pilot will not stay lit after several tries,
turn the gas control knob to "OFF" and call
your service technician or gas supplier.
11. Replace pilot access cover.
12. Turn gas control knob counterclockwise
to "ON."
13. Replace control access panel (lower front panel).
14. Turn on all electric power to the appliance.
15. Set thermostat to desired setting.
STANDING PILOT MODEL

Page 12 R-3122
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device
which automatically lights the pilot.
Do not try to light the pilot by hand.
B. BEFOREOPERATING smellallaroundtheappliance
area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a neigh-
bor'sphone. Followthegassupplier'sinstructions.
• Ifyoucannotreachyourgassupplier,callthefire
department.
C. Use only your hand to slide the gas control knob.
Never use tools. Force or attempted repair may
result in a fire or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service techni-
cianto inspect theapplianceandto replace anypart
of the control system and any gas control which has
been under water.
1. STOP! Read the safety information above.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
ON
OFF
IGNITOR
CONTROL
GAS FLOW
GAS VALVE SHOWN IN OFF POSITION
HONEYWELL IP SMART VALVE
5. Remove front panel door.
6. Slide gas control switch to "OFF."
7. Wait ten (10) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell
gas, STOP! Follow "B" in the safety information
above. If you don't smell gas, go to the next step.
8. Slide gas control switch to "ON".
9. Replace front panel door.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
12. If the appliance will not operate, follow the instruc-
tions "TO TURN OFF GAS TO APPLIANCE" and
call your service technician or gas supplier.
OPERATING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service
is to be performed.
3. Remove front panel door.
4. Slide gas control switch to "OFF."
5. Replace front panel door.
INTERMITTENT PILOT (IP) MODEL

R-3122 Page 13
START
System Check
END
SEQUENCE OF OPERATION
Trial for
Ignition
Main Burner
Operation
Apply 24 VAC
to Appliance
Thermostat
Calls for Heat
Flame Signal
Detected
Internal Check
OK
•Pilot Valve Opens
•Ignitor Powered
Pilot Light and Flame is
Sensed During Trial
For Ignition (1)
•Ignitor OFF
•Main Valve Opens
Flame Signal
Lost?
Thermostat Call
for Heat Ends
NO
NO
NO
NO
5 Minute Retry
Delay
3 Second Flame
Failure Recycle
Delay
YES
YES
YES
NO
•Pilot Valve Ignition OFF
•Wait for Flame Signal to
Disappear
(1) Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame has not lit. It will turn back ON for the final 30 seeonds
of the 90 second trial for ignition. The pilot valve will be energized during the entire trial for ignition. This is normal operation for this gas
ignition system.
•Pilot Valve Closes
•Ignition OFF
Main Pilot Valves
Close
Flame Lost More
Than 5 Times in
One Call for Heat
Main Pilot
Valves Close
YES
YES

Page 14 R-3122
SmartValve™System Troubleshooting Sequence
Note: Before Troubleshooting, Become Familiar
with the Sequence of Operation
IP SYSTEM TROUBLESHOOTING SEQUENCE
NO
NO
NO
YES
YES
NO
•Turn OFF Gas Supply
•Disconnect System Control
Harness
•Set Thermostat to Call for
Heat
Plug Harness into SmartValve
Control
Wait for Internal Check Delay
(SV9501)
Igniter Warms UP and
Glows Red
System is Okay
Main Valve Opens and
Main Burner Lights
•Turn On Gas Supply
•Pilot Burner Lights
Check for Proper Voltage at
Control Harness (See InsetA
-Voltage Should be 24V
Between Thermostat and
24V Common, and 24V
Between 24V Common and
24V Hot.)
Reconnect Pilot Burner Cable
•Check that Pilot Gas is Flowing
Wait to Assure Pilot Gas Tubing
is Purged.
Replace Igniter/Flame RodAssembly
Note: Igniter Will Cycle OFF
and Back ON Once During
the 90 Second Ignition Trial
Cycle Thermostat OFF and Back ON
Main Burner Lights
Replace SmartValve Control
Check Transformer and Line
Volt Supply
•Check that Pilot Flame Makes Good
Contact with Pilot Burner Flame
Rod
•Check for Good Electrical
Connection Through the Pilot
Tubing
•If Both of the Above are Good,
Replace Igniter/Flame Rod
•Measure Voltage Between 24V Hot
and 24V Common Leads to
SmartValve Control. Must Measure
at Least 19.5 VAC with Igniter
Powered. See Inset A to Identify
Proper Lead. This Check Must be
Done with the SmartValve Control
Connected and Igniter Powered.
Unplug Pilot Burner Cable.
Measure Voltage at SmartValue
HSI Element Output (See Inset B)
24V Nominal
YES
NO
NO
NO
NO
YES
YES
YES
YES
CHECK
•Line Voltage Power
•Low Voltage Transformer
•Limit Controller
•Thermostat
•Wiring
Replace SmartValve Control
Replace SmartValve Control
START
Replace Igniter/Flame RodAssembly Reconnect Pilot Burner Cable
INSETA
24Volt
Thermostat
24
Volts
24 Volt
Common 24
Volts
24 Volt
Hot
EFT
Output
End View
of Control
Harness
Connector
INSET B HSI
Terminals

R-3122 Page 15
PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
INDEX PART
NO. NUMBER DESCRIPTION INDEX PART NO. NUMBER DESCRIPTION
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
1 DV-1213 TOP PLATE
2 R-3165 DOOR CLIP (2 REQUIRED)
3 DV-1204 CASING SIDE - RIGHT
4 DV-1202 CASING BACK
5 DV-1205 CASING SIDE - LEFT
6 DV-1249 AIR DROP
7 DV-1230 TURBULATOR (3 REQUIRED)
8 DV-1233 OUTLET BOX REAR
9 DV-1224 OUTLET BOX COVER
10 R-3161 FAN BLADE
11 R-3166 FAN MOTOR
12 DV-1246 MOTOR MOUNTING BRACKET
13 8720130 BUSHING (4 REQUIRED)
14 8520141 RUBBER GROMMET
(4 REQUIRED)
15 8520142 BRASS BUSHING
(4 REQUIRED)
16 R-3164 DOOR CLIP (2 REQUIRED)
17 DV-1251 INNER SHIELD - RIGHT
(INCLUDES NO. 22)
18 R-3174 FAN CONTROL SWITCH
19 R-3175 LIMIT SWITCH
20 DV-1255 INNER SHIELD FRONT
21 DV-1253 INNER SHIELD COVER PLATE
(2 REQUIRED)
22 DV-1252 INNER SHIELD -LEFT
(INCLUDES NO. 22)
23 DV-1257 EXCHANGER ASSEMBLY
24 R-3162 FILTER
25 R-3163 FILTER RETAINER
26 R-3232 PILOT - NAT (IP ONLY)
26 R-3233 PILOT - LPG (IP ONLY)
27 742126 ORIFICE - NAT (3 REQUIRED)
27 P-88-61C ORIFICE - LPG (3 REQUIRED)
28 DV-1236 MANIFOLD
29 DV-1259 FRONT PANEL
30 722040 MANIFOLD UNION
31 852051 BUSHING 3/8 X 1/2
32 R-3170 GAS VALVE - NAT (IP ONLY)
32 R-3171 GAS VALVE - LPG (IP ONLY)
32 R-2148 GAS VALVE - NAT (SPP ONLY)
32 R-5655 GAS VALVE - LPG (SPP ONLY)
33 R-2708 PIEZO IGNITOR (SPP ONLY)
34 DV-781 OBSERVATION HOLE COVER
WITH MICA
35 712098 GASKET - OBS HOLE
36 FF-160 PIEZO BRACKET (SPP ONLY)
37 DV-1240 BURNER COMPARTMENT FRONT
38 DV-1265 BURNER COMPARTMENT BODY
39 712059 GASKET - TUBE SEAL
40 DV-775 SEAL BRACKET (SPP ONLY)
40 DV-691 SEAL BRACKET (IP ONLY)
41 712045 MANIFOLD GASKET
42 DV-1235 PILOT BRACKET (IP ONLY)
43 R-3031 BURNER (3 REQUIRED)
44 DV-1239 BURNER BRACKET
45 UH-810 TRANSFORMER MOUNTING
BRACKET (SPP ONLY)
45 UH-452 TRANSFORMER MOUNTING
BRACKET (IP ONLY)
46 R-1995 TRANSFORMER (SPP ONLY)
46 8720100 TRANSFORMER (IP ONLY)
47 UH-451 JUNCTION BOX COVER
48 DV-572 JUNCTION BOX
49 872056 BUSHING
50 872053 CORD SET
51 8720148 BUSHING
52 DV-1215 BOTTOM PLATE
53 R-3034 PILOT - NAT (SPP ONLY)
53 R-3035 PILOT - LPG (SPP ONLY)
54 GWT-021 PILOT BRACKET (SPP ONLY)
55 R-3180 ELECTRODE AND WIRE (SPP ONLY)
56 R-2256 THERMOCOUPLE -18" (SPP ONLY)
57 662024 WALL THERMOSTAT - 24 VOLT
58 DV-1273 VENT KIT COMPLETE
59 DV-1355 FLUE OUTLET TUBE
60 DV-1354 AIR INLET TUBE
61 DV-131 OUTSIDE MOUNTING PLATE
62 DV-769 VENT CAP
NOT SHOWN DV-1261 PILOT TUBING
NOT SHOWN 742158 PILOT ORIFICE - NAT (SPP ONLY)
NOT SHOWN 742266 PILOT ORIFICE - LPG (SPP ONLY)
NOT SHOWN 742154 PILOT ORIFICE - NAT (IP ONLY)
NOT SHOWN R-3265 PILOT ORIFICE - LPG (IP ONLY)
NOT SHOWN R-3172 WIRE HARNESS (SPP ONLY)
NOT SHOWN R-3173 WIRE HARNESS (IP ONLY)
NOT SHOWN R-3236 WIRE (IP ONLY)
How To Order Repair Parts...
Partscanbe orderedonlythrough yourservicepersonordealer. Forbestresults,the servicepersonordealershouldorderpartsthrough
the distributor. Parts can be shipped directly to the service person/dealer.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your
equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the following appropriate
illustration and list. Be sure to give all this information . . .
Furnace Model Number Part Description
Furnace Serial Number Kind of Gas (Propane or Natural)
Part Number
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, Illinois 62222-0529

Page 16 R-3122
Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, Illinois 62222-0529