ETAS ES4700.1-B User manual

AC Voltage Distributor ES4700.1-B
Instruction Manual

2
Copyright
The data in this document may not be altered or amended without special notification
from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this docu-
ment. The software described in it can only be used if the customer is in possession of a
general license agreement or single license. Using and copying is only allowed in concur-
rence with the specifications stipulated in the contract.
Under no circumstances may any part of this document be copied, reproduced, transmit-
ted, stored in a retrieval system or translated into another language without the express
written permission of ETAS GmbH.
© Copyright 2014 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands belonging
to the respective owners.
ES4700.1-B V1.0 R04 EN –09.2015

ETAS Introduction
AC Voltage Distributor ES4700.1-B 3
Contents
1Introduction............................................................................................................................5
1.1 Convention ......................................................................................................................5
1.2 About this Manual ............................................................................................................5
1.2.1 Content .......................................................................................................................5
1.2.2 User Profile..................................................................................................................5
1.3 Intended Use ...................................................................................................................5
1.3.1 Intended Use...............................................................................................................5
1.3.2 Improper Use ..............................................................................................................6
2Safety Instructions ..................................................................................................................7
2.1 Labeling of Safety Instructions ..........................................................................................7
2.2 Labeling on the ES4700.1-B ..............................................................................................8
2.3 Safety Advice ...................................................................................................................8
2.4 Safety Instructions for Specific Operating Phases .............................................................10
2.4.1 Installation and commissioning ...................................................................................10
2.4.2 Operation ..................................................................................................................12
2.4.3 Maintenance ..............................................................................................................13
3ES4700.1-B Overview ............................................................................................................14
4Technical Data ......................................................................................................................15
4.1 Standards and Norms .....................................................................................................16
5Taking the Product Back ........................................................................................................17
5.1 Taking the Product Back and Recycling............................................................................17
6Getting Started .....................................................................................................................18
6.1 Safety Measures.............................................................................................................18
6.1.1 General Safety Instructions for Operating ES4700.1-B ..................................................18
6.1.2 Opening Component ..................................................................................................19
6.1.3 The ES4700.1-B Power Supply ....................................................................................19
7Operation .............................................................................................................................20
7.1 System Overview ...........................................................................................................20
7.2 Launch ..........................................................................................................................21
7.2.1 Disconnection Device .................................................................................................21
7.2.2 MAIN SWITCH ...........................................................................................................21
7.2.3 CONTROL ON/OFF switch ...........................................................................................21
7.2.4 BATTERY ON/OFF switch............................................................................................21
7.2.5 EMERGENCY-STOP switch ..........................................................................................22
7.3 Automatic circuit breaker ................................................................................................22
7.3.1 Automatic circuit breaker F1 .......................................................................................22
7.3.2 Automatic circuit breaker F2..F4..................................................................................22
7.3.3 Automatic circuit breaker F5 .......................................................................................23
7.3.4 Automatic circuit breaker F6 .......................................................................................23
7.4 Residual current circuit breaker Q1..................................................................................23

Introduction ETAS
4 AC Voltage Distributor ES4700.1-B
23
7.5 Status LEDs ...................................................................................................................24
7.5.1 DC Power Supply LEDs ...............................................................................................24
7.5.2 CONTROL 24V LED ....................................................................................................24
7.5.3 TEMPERATURE FAIL LED............................................................................................24
7.5.4 EMERGENCY-STOP-EXTERNAL ....................................................................................24
8Interfaces .............................................................................................................................25
8.1 POWER IN Connector .....................................................................................................25
8.1.1 Pin assignment POWER IN Connector..........................................................................25
8.1.2 Required female connector .........................................................................................25
8.2 PROTECTED POWER socket-outlets .................................................................................25
8.2.1 Technical data of PROTECTED POWER socket-outlets ..................................................26
8.3 DC Power Supplies (X8 Connector)..................................................................................26
8.3.1 Pin assignment X8 Connector......................................................................................27
8.3.2 Required male connector ............................................................................................27
8.3.3 Requirements for insulation of external circuits ............................................................27
8.4 BATTERY Connector ......................................................................................................28
8.4.1 Pin assignment POWER IN Connector..........................................................................28
8.4.2 Required female connector .........................................................................................28
8.5 ONLY SERVICE plug .......................................................................................................29
8.5.1 Technical data of ONLY SERVICE power plug...............................................................29
8.6 EMERGENCY STOP connector..........................................................................................29
8.6.1 Pin assignment EMERGENCY STOP connector ..............................................................29
8.6.2 How to connect an external EMERGENCY STOP button.................................................30
8.6.3 Not using an external EMERGENCY STOP button..........................................................30
8.6.4 Required male connector ............................................................................................31
8.7 THERMO SWITCH connector ...........................................................................................32
8.7.1 Pin assignment THERMO SWITCH connector ...............................................................32
8.7.2 Connect a thermo switch circuit ..................................................................................32
8.7.3 Not using an thermo switch unit .................................................................................33
8.7.4 Required male connector ............................................................................................33
8.8 FAN connector ...............................................................................................................34
8.8.1 Pin assignment FAN connector....................................................................................34
8.8.2 Required male connector ............................................................................................34
9Fuses ...................................................................................................................................35
10 Cleaning ...............................................................................................................................36
10.1 Cleaning ........................................................................................................................36
11 Troubleshooting ....................................................................................................................37
12 ETAS Contact Addresses ........................................................................................................38
13 List of abbreviations ..............................................................................................................39

ETAS Introduction
AC Voltage Distributor ES4700.1-B 5
1Introduction
This manual contains information on the configuration and launch of ES4700.1-B. For an
overview of ES4700.1-B please refer to chapter 3 "ES4700.1-B Overview".
1.1 Convention
The AC Voltage Distributor (ES4700.1-B) is called "ES4700.1-B" in this document.
1.2 About this Manual
This section contains a short overview of the contents and provides information on the user
profile and on how to use this manual.
1.2.1 Content
This manual, "AC Voltage Distributor (ES4700.1-B) ", consists of the following chapters:
Chapter 1: "Introduction"
This chapter contains general information, such as user profile, intended use and
conventions used in this document.
Chapter 2: "Safety Instructions"
This chapter contains the basic safety instructions for the use of the ES4700.1-B.
Chapter 3: "ES4700.1-B Overview"
This chapter contains an overview of the ES4700.1-B system.
Chapter 4: "Technical Data"
This chapter contains the technical data of the ES4700.1-B.
Chapter 5: "Taking the Product Back"
This chapter describes how to transport the ES4700.1-B.
Chapter 6: "Getting Started"
This chapter describes how to connect the User PC to the ES4700.1-B.
Chapter 7: "Operation"
This chapter describes how to work with ES4700.1-B.
Chapter 8: "Interfaces"
This chapter contains information about each element (switches, connectors, etc.) at
the front and back of the ES4700.1-B
Chapter 9: "Fuses"
This chapter describes the ratings of the fuse at the back
Chapter 10: "Cleaning”
This chapter contains information about maintenance and cleaning the ES4700.1-B.
Chapter 11: "Troubleshooting"
This chapter contains information about possible error causes.
Chapter 12: "ETAS Contact Addresses"
In this chapter you can find information how to contact ETAS.
1.2.2 User Profile
This manual is intended for specialists who are familiar with HIL systems.
1.3 Intended Use
1.3.1 Intended Use
The ES4700.1-B is designed for the use in industrial laboratories.

Introduction ETAS
6 AC Voltage Distributor ES4700.1-B
It is designed to fulfil the main requirements of the CE conformity for hardware-in-the-Loop
systems (HIL). Its task is to protect the user against electrical shock and to avoid fire due to
a short circuit or overloading.
It is designed as a built-in unit for ETAS HIL-System (LABCAR), therefore it always has to be
mounted in a HIL rack system or comparable system. The rack system or comparable
system has to have the at least protection class IP20 or better.
The typical usage of it is the standardized AC voltage distribution of HIL systems
components and the optional extension of a HIL system with a emergency circuit unit
(emergency stop, over temperature monitoring,…).
If the ES4700.1-B is used for any other application as mentioned above, ETAS is not
responsible for any injury or damage that may occur.
1.3.2 Improper Use
The ES4700.1-B has to be connected directly to the main power without any additional
component in between. It is not allowed to connect the ES4700.1-B indirectly to the main
power.
The protective earth conductor in the main supply line may not be disconnected or removed.
The ES4700.1-B must not be used for the following cases:
In applications in which the improper use can cause injury or damage
In environments outside the specified range, refer to chapter 4 "Technical Data"

ETAS Safety Instructions
AC Voltage Distributor ES4700.1-B 7
2Safety Instructions
2.1 Labeling of Safety Instructions
The safety instructions contained in this manual are shown with the standard danger symbol
shown below:
The following safety instructions are used. They provide extremely important information.
Please read this information carefully.
CAUTION!
Indicates a low-risk danger which could result in minor or less serious
injury or damage if not avoided.
WARNING!
Indicates a possible medium-risk danger which could lead to serious or
even fatal injuries if not avoided.
DANGER!
Indicates a high-risk, immediate danger which could lead to serious or
even fatal injuries if not avoided.

Safety Instructions ETAS
8 AC Voltage Distributor ES4700.1-B
2.2 Labeling on the ES4700.1-B
Risk of an electrical shock
General warning => consult documentation
protective conductor terminal
2.3 Safety Advice
Warning! It is critical that you read and follow this safety advice, the product description
including technical data and the associated technical documentation, which are facilitated on
and to be downloaded from ETAS website, <www.etas.com> (via Direct Product
Access/select Product). Do not use the product if you cannot read and/or understand the
Information for safe operation. If information areas on the ETAS websites are password
protected or you do have questions for safe operation, please contact the ETAS hotline in
your region <www.etas.com/hotlines> (password in download area: Man42Ual).
This ETAS product enables users to control systems which accomplish safety functions (e.g.
in automobiles, automobile components and test facilities), to change safety relevant data,

ETAS Safety Instructions
AC Voltage Distributor ES4700.1-B 9
or to allocate those for further processing. Hence, the application of this product can be
hazardous. Improper use and unskilled application without adequate instruction and
experience in handling of such products may cause threats to life and physical conditions as
well as damages to property.
Our products have been developed and released exclusively for use in applications defined in
this Instruction Manual, chapter 1.3.
Fitness and suitability of the products for any intended use beyond the utilization for which
the products have been released (e.g. different stresses/strains or technical conditions) need
to be verified by the user on own authority by taking appropriate actions and measures (e.g.
by means of tests).
ETAS products made available as beta versions of firmware, hardware and software
are to be used exclusively in testing and evaluation. These products may have not
sufficient technical documentation and not fulfill all requirements regarding quality
and accuracy for market released series products. Therefore product performance
may differ from the product description and your expectations. The product should
be used only in controlled test environments. Do not use data and results from beta
versions without prior and separate verification and validation and do not pass them
to third parties without prior examination.
Do not use this product if you do not have proper experience and training in using
the product.
To allow proper handling of ETAS products ETAS has released Known Issue Reports
(KIR) on its website. Known Issue Reports provide information on known product
problems of substantial relevance, including their technical impact, and give
instructions on available solutions. Prior to the initial operation of the product you
are required to verify whether a KIR is available for the current product version and
adhere to available information in the KIR. Known Issue Reports can be found on
ETAS website <www.etas.com/kir> (Password in KIR area: KETASIR).
When using this product with systems which accomplish safety functions (e.g. in
automobiles, automobile components and test facilities), that influence system
behaviour and can affect the safe operation of the system, you must ensure that the
system can be transitioned to a safe condition (e.g. emergency shutdown or
emergency operation mode) if a malfunction or hazardous incident should occur.
All applicable regulations and statutes regarding operation must be strictly followed
when using this product.
Warning! If you fail to follow this safety advice, there might be a risk of death, serious
injury or property damage.
The ETAS Group and their representatives shall not be liable for any damage or injury
caused by improper use of the product. ETAS provides trainings regarding the proper and
intended use of this product.

Safety Instructions ETAS
10 AC Voltage Distributor ES4700.1-B
2.4 Safety Instructions for Specific Operating Phases
2.4.1 Installation and commissioning
Installation into ETAS LABCAR system
The ES4700.1-B has to be built in a ETAS LABCAR rack with 1RU free space between next
components, preferable on top position of the rack system. It has to be set on bar guides
(left/right) and has to be screwed with 4 screws (2 left/ 2 right) on the rack system.
WARNING!
The ES4700.1-B shall be used always inside in a rack. If not, the electrical
shock protection is not guaranteed
CAUTION!
Never block the top and the bottom –these are absolutely necessary to
ensure sufficient ventilation inside the housing.
There must be a 1RU free space, between the ES4700.1-B and the next
component. (top and bottom).
CAUTION!
The relevant safety device (EMERGENCY-STOP) has to be reached easily
and may not be obstructed by any objects
Earthing of the rack system
The earth bolt of the ES4700.1-B (see Fig. 7 1 System overview/17) has to be connected to
the earth conductor rail of the rack system.
WARNING!
Risk of electrical shock!
If the earth bolt of the ES4700.1-B is not connected to the earth conductor
rail of the rack, this may result in live housing parts that may cause serious
injuries or death.
Touching the housing may result in serious injuries or death.
Check the protective earth function regularly.
Connecting a Power Supply to ES4700.1-B
Connect the mounted power supply(ies) of the rack system to the BATTERY connector (see
Fig. 7 1 System overview/8).

ETAS Safety Instructions
AC Voltage Distributor ES4700.1-B 11
WARNING!
Risk of electrical shock!
Only use certified cables (H07RN-F 5G2,5 mm² or corresponding IEC type
or equivalent UL type) with specified connector (see chapter 8.4)
The cable shall be built by electrically skilled person. Before connecting the
cable to the BATTERY connector the connector pin assignment has to be
checked against the BATTERY connector pin assignment (see chapter 8.4)
Do not connect faulty cables. Remove damaged cables that are already in
use from operation immediately.
The cable has to be fixed at the rack system using cable clamps or zip ties.
Connecting devices to the PROTECTED POWER socket-plugs
Connect the mounted devices using a power cord to the PROTECTED POWER socket-plugs
( see Fig. 7 1 System overview/9).
WARNING!
Risk of electrical shock!
Only use certified cables (H07RN-F 5G2,5 mm² or corresponding IEC type
or equivalent UL type) with Schuko plug.
The cable shall be built by electrically skilled person.
Do not connect faulty cables. Remove damaged cables that are already in
use from operation immediately.
CAUTION!
The maximum current of the POWER PROTECED socket-outlet may not be
exceeded, due to the connected devices
Pay attention for a balance power drain over the 3 power-sockets.
Connection to the Main Power Supply
Connect the main power supply cable from the rack system to the POWER IN connector (see
Fig. 7 1 System overview/9).
WARNING!
Risk of electrical shock!
Only use certified cables (H07RN-F 5G2,5 mm² or corresponding IEC type
or equivalent UL type) with specified connector (see chapter 8.2)

Safety Instructions ETAS
12 AC Voltage Distributor ES4700.1-B
The cable shall be built by electrically skilled person. Before connecting the
cable to the POWER IN connector the connector pin assignment has to be
checked against the POWER IN connector pin assignment (see chapter 8.1)
Do not connect faulty cables. Remove damaged cables that are already in
use from operation immediately.
The cable has to be fixed at the rack system using cable clamps or zip ties. The cable shall
go through the rack system without any tap.
The cable has to be connected to main connection supporting protective earth (PE) and
separate neutral line (N)
WARNING!
Risk of electrical shock!
If protective earth are not connected, this may result in live housing parts
that may cause serious injuries or death.
Connect the ES4700.1-B only to a main connection with a correctly
connected protective earth (PE) an neutral line (N)
2.4.2 Operation
CAUTION!
Before using the ES4700.1-B the first time in a rack system, the wiring of it
has to be approved by an electrically skilled person.
Connection of high power consuming appliance
WARNING!
The maximum current of 16A in the supply line may not be exceeded, due
to the connected devices on the BATTERY connector, SERVICE socket-
outlet, PROTECTED POWER L1—L3 socket-outlet and X8 DC connector.
If not, the protection is not guaranteed
Usage of lead fuses
CAUTION!
Only lead fuses with their defined characteristic (Chapter 9) shall be used.
If not, the protection is not guaranteed.
Check the lead fuse characteristic of the used fuse, before using it.

ETAS Safety Instructions
AC Voltage Distributor ES4700.1-B 13
2.4.3 Maintenance
Protective Earth Connection
WARNING!
Risk of electrical shock!
If the protective earth function of the electric supply fails, the housing may
become live. Touching the housing may result in serious injuries or death.
Check the protective earth function regularly.

ES4700.1-B Overview ETAS
14 AC Voltage Distributor ES4700.1-B
3ES4700.1-B Overview
ES4700.1-B provides the voltage power supplies to the HIL system through a main switch,
circuit breaker and residual current protective device (RCD). Electronic devices can be
connected to protected power plugs used inside the HIL system. The power supply
simulating the Battery can be connected to a specific power plug that can be powered
separately.
Furthermore, ES4700.1-B provides typical DC voltages e.g. 12V, 5V etc. used in a HIL
system. These voltages have their respective fuses. An interface for an external emergency
stop circuit is also provided. In addition, a thermo switch circuit can be connected to shut off
the system in case of overheating. For cooling purposes of the HIL system, a 12V power
supply connector is available.
Fig. 3-1 ES4700.1-B

ETAS Technical Data
AC Voltage Distributor ES4700.1-B 15
4Technical Data
This chapter includes the technical data of the ES4700.1-B.
Mechanical Data
Height
3RU
Width
19“
Length
48.5 cm
Weight
10.5 kg
Security class housing
IP20 (IEC 60529)
Safety class
I (IEC 61140)
Tab. 4-1 Technical data
Electrical power supply
Voltage
3 phases 208 - 400 VAC
Frequency
50 - 60 Hz
Fuse of power socket
16 A
Internal power consumption
40 Watt (DC output voltages on X8 are
not considered)
Tab. 4-2 Electrical power supply
User accessible DC power supplies
(X8 connector)
Output voltage 48V
48V/ 2A
Output voltage 12V
12V/ 3A
Output voltage -12V
-12V/ 3A
Output voltage 5V
5V/ 6,5A
Tab. 4-3 User accessible DC power supplies
Socket-outlets
PROTECTED POWER L1 socket-outlet
See chapter 8.2
PROTECTED POWER L2 socket-outlet
See chapter 8.2
PROTECTED POWER L3 socket-outlet
See chapter 8.2
ONLY SERVICE socket-outlet
See chapter 8.5
Tab. 4-4 Socket-Outlets
Environment Data
Environment
Usage only in closed and dry rooms.
degree of contamination
2
Operation ambient temperature
5 °C - 40 °C (41 °F - 104 °F)
Storage temperature
-20 °C - +65 °C (-4 °F - 149 °F)
Relative air humidity
0 to 95% (noncondensing)
Altitude
max. 2000 m / 6500 ft
Tab. 4-5 Environment Data

Technical Data ETAS
16 AC Voltage Distributor ES4700.1-B
4.1 Standards and Norms
The ES4700.1-B complies with following standards and norms.
Norm
IEC/EN 61010:2010 and National Deviations for USA (UL61010-1) and Canada (CSA
C22.2 No. 61010-1-12) (data for National Deviations is taken from IECEE CB Bulletin)
IEC/EN 61000-6-2:2005.
IEC/EN 61000-6-4:2007+A1:2011
Tab. 4-6 Standards and Norms

ETAS Taking the Product Back
AC Voltage Distributor ES4700.1-B 17
5Taking the Product Back
5.1 Taking the Product Back and Recycling
The European Union has passed a directive called Waste Electrical and Electronic Equipment,
or WEEE in short, to ensure that systems are setup throughout the EU for the collection,
treating and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way, representing no danger
to health or the environment.
Fig. 5-1 WEEE symbol
The WEEE symbol on the product or its packaging shows that the product must not be
disposed of as residual garbage.
The user is obliged to collect the old devices separately and return them to the WEEE take-
back system for recycling.
The WEEE directive concerns all ETAS devices but not the external cables or batteries.
For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and
service locations (refer to chapter 12 "ETAS Contact Addresses").

Getting Started ETAS
18 AC Voltage Distributor ES4700.1-B
6Getting Started
Before you start the set-up procedure, read the following sections carefully, paying particular
attention to all notes and warnings:
Chapter 6.1 "Safety Measures"
This section describes general safety measures which you must adhere to when
setting up and operating ES4700.1-B.
6.1 Safety Measures
This section describes general safety measures which you must adhere to when setting up
and operating ES4700.1-B.
6.1.1 General Safety Instructions for Operating ES4700.1-B
Before you launch ES4700.1-B, please read this section carefully.
Ground Connection/Protective Contact
CAUTION!
The ground connection of the overall system is ensured via the protective
earth conductor of the power cable. Avoid electric shocks when touching
housing parts by ensuring that the mains socket used has correctly
connected protective contacts.
Thunderstorm
NOTE
During a thunderstorm, disconnect ES4700.1-B from the power supply or install
corresponding safety devices.
Ventilation
CAUTION!
Never block the top and the bottom –these are absolutely necessary to
ensure sufficient ventilation inside the housing.
There must be a 1RU free space, between the ES4700.1-B and the next
component. (top and bottom).

ETAS Getting Started
AC Voltage Distributor ES4700.1-B 19
6.1.2 Opening Component
The ES4700.1-B must only be opened by qualified, technical personnel!
CAUTION!
As long as ES4700.1-B is connected to the power supply, you risk getting
an electric shock!
Disconnect from the power supply by removing the power cable; then wait
a few minutes until all components (e.g. power supply unit, capacitors) are
discharged.
6.1.3 The ES4700.1-B Power Supply
ES4700.1-B requires a 3-phase power supply line with earth conductor (PE) and neutral wire
(N).
When connecting the ES4700.1-B, please consider the following points:
Obey the safety instructions in chapter 2.4.1 "Installation and commissioning".
Make sure that the relevant safety device (EMERGENCY-STOP) is easy to reach and
are not obstructed by objects.
Make sure that the cable of the main power line has the correct dimension and no
defects.
Carefully check your system specification before connecting your ES4700.1-B.
For technical data please refer to chapter 4 "Technical Data".

Operation ETAS
20 AC Voltage Distributor ES4700.1-B
7Operation
7.1 System Overview
The following figure shows a front/back view of the ES4700.1-B with its components.
Fig. 7-1 System overview
The ES4700.1-B has the following properties:
Front view:
1. MAIN SWITCH
2. CONTROL ON/OFF switch
3. BATTERY ON/OFF switch
4. Q1 RCD
5. Automated circuit breakers
6. EMERGENCY STOP button
7. Status LEDs
Rear view:
8. POWER IN connector
9. PROTECTED POWER socket-
outlets
10. X8 Connector
11. BATTERY Connector
12. ONLY Service socket-outlet
13. Fuses
14. EMERGENCY STOP connector
15. THERMO SWITCH connector
16. FAN connector
17. Earth bolt
2
1
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17