Gehl RS6-34 User manual

RS6-34
Telescopic Handler
Operator’s Manual
Form No.
913323
Revision C
January
2012
Serial Number 21541 thru 21700 (with Tier 3 engine)
Beginning with Serial Number 21701 (with Interim Tier 4 engine)

Transmission
Temperature
Hydraulic Oil
Transmission
Oil
Male Auxiliary
Hydraulic Coupler
Female Auxiliary
Hydraulic Coupler
Battery
HourmeterBrake Fluid
Indicator and Operation Symbols
Read Operator’s
Manual
Turn Signals
Parking Brake Safety Alert
Fuel
Lights
Volume Half FullVolume Full
Engine Oil
Pressure
Hazard Flasher
Work Lights
Clutch Disengaged
Transmission
Temperature
Fan
Frame Level Left
Crab Steer
Lower Load
2-Wheel Steer
Raise Load
4-Wheel Steer
Engine Coolant
Temperature
Retract Load
Volume Empty
Starting Aid
Injection
Tilt Rearward
Wiper/Washer
Extend LoadTilt Forward
Engine Start
HornFrame Level Right
Clutch Engaged
Ignition Off Ignition ON
Brake Failure
Diesel Fuel
Fasten Seat Belt
Beacon
Engine Oil

PRINTED IN U.S.A. 1913323/CP0112
Table of Contents
Chapter Description Page
Indicator and Operation Symbols . . . . . . . . . . . . . . . . . . .Inside Front Cover
1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3Check Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 7
4SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5Indicators and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6Operation and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
7Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8Service and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
9Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Load Zone Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Standard Hardware Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
IDENTIFICATION INFORMATION
Write your Gehl Telescopic Handler serial number below.
Refer to the model and serial number when inquiring about parts or service from your Gehl dealer.
The model and serial numbers for this machine are on a decal located inside the operator’s station.
MODEL NO. RS6-34
SERIAL NO.

913323/CP0112 2PRINTED IN U.S.A.
The information in this Operator’s Manual was written to give the owner/operator assistance in preparing, adjust-
ing, maintaining and servicing of the Telescopic Handler. More important, this manual provides an operating plan
for safe and proper use of the machine. Major points of safe operation are detailed in the SAFETY chapter of this
manual.
GEHL Company asks that you read and understand the contents of this manual
COMPLETELY and become familiar with the machine before operating it.
This Telescopic Handler is primarily intended for use as a material handler. However, it may be equipped with an
optional system: the Personnel Work Platform (PWP) System, which is intended for use when lifting personnel.
When there is no other practical option available, this machine, when equipped with the PWP System, is approved
for use to lift personnel, but only with an approved work platform, with the PWP System activated, and in full com-
pliance with the “Mandatory Work Platform Safety Rules” (see SAFETY chapter).
The use of this Telescopic Handler is subject to certain hazards that cannot be eliminated by mechanical means,
but only by the exercise of intelligence, care and common sense. It is therefore essential to have competent and
careful operators, who are not physically or mentally impaired, and who are thoroughly trained in the safe opera-
tion of the equipment and the handling of the loads.
Throughout this manual information is provided that is set in italic type and introduced by the word IMPORTANT
or NOTE. Be sure to read carefully and comply with the message or directive given. Following this information
will improve operating or maintenance efficiency, help to avoid breakdowns and damage, and extend the
machine’s life. A chart of standard hardware torques is located in the back of this manual.
A storage pocket in the back of the seat is provided for storing the Operator’s Manual. After using the manual,
please return it to the pocket and keep it with the unit at all times! If this machine is resold, Gehl Company rec-
ommends that this manual be given to the new owner.
If this machine was purchased “used,” or if the owner’s address has changed, please provide your Gehl dealer or
Gehl Company Service Department with the owner’s name and current address, along with the machine model and
serial number. This will allow the registered owner information to be updated, so that the owner can be notified
directly in case of an important product issue, such as a safety update program.
“Right” and “left” are determined from a position sitting on the seat and facing forward.
The wide Gehl dealership network stands ready to provide any assistance required, including providing genuine
Gehl service parts. All parts should be obtained from or ordered through your Gehl dealer. Give complete infor-
mation about the part, and include the model and serial number of the machine. Record the serial number in the
space provided on the previous page, as a handy record for quick reference.
Gehl Company reserves the right to make changes or improvements in the design or construction of any part with-
out incurring the obligation to install such changes on any unit previously delivered.
Chapter 1
INTRODUCTION
Gehl Company, in cooperation with the Society of Automotive Engineers,
has adopted this
Safety Alert Symbol
to identify potential safety hazards, which, if not properly avoided, could
result in injury. When you see this symbol in this manual or on the
machine itself, you are reminded to BE ALERT! Your personal safety is
involved!

PRINTED IN U.S.A. 3913323/CP0112
Identification
Telescopic Boom
Operator’s Station
Quick-attach
System
Tilt Cylinder
Slave Cylinder
Dash Indicators
and Controls
Seat
Fuel Tank
Access Cover with
Rear Lights and
Backup Alarm
Rear Boom
Access Cover
Lift Cylinder
Frame Leveling
Cylinder
Hydraulic
Reservoir
Extend Cylinder
Air Cleaner
Exhaust Pipe
Auxiliary
Hydraulics
(not shown)
Boom Angle
Indicator
Side View
Mirror

913323/CP0112 4PRINTED IN U.S.A.
Chapter 2
SPECIFICATIONS
Lifting Performance
Maximum lift capacity:
6000 lbs. (2721 kg)
Maximum lift height:
34’-3” (10.44 m)
Capacity at maximum lift height:
4000 lbs. (1820 kg)
Max. forward reach to load center:
23’-3” (7.09 m)
Capacity at maximum forward reach:
900 lbs. (408 kg)
Maximum below grade reach:
24” (610 mm)
Frame leveling:
10oleft/10oright
General Dimensions
Based on standard machine equipped
with listed tires, 48” masonry carriage
and 48” pallet forks.
Recommended tire type:
15.00 x 19.5 12-ply
Inflate to 60 psi (415 kPa)
Overall length, less forks:
16’-0” (4.88 m)
Overall width:
7’-10” (2.39 m)
Overall height:
7’-9” (2.36 m)
Ground clearance: 14” (356 mm)
Wheel base: 9’-2” (2.8 m)
Outside turn radius: 12’-6” (3.81 m)
Machine weight:
15,100 lbs. (6855 kg)
Instrumentation
Gauges: Fuel level, hourmeter
and coolant temperature
Monitoring lights:
Engine oil pressure, alternator,
transmission oil temperature,
brake failure
Visual indicators:
Boom angle, frame angle
Steering System
Steer Valve: Fixed displacement rotary
Displacement/Rev: 17.9 cu. in. (293 cc)
System pressure: 2000 psi (138 bar)
Steer cylinders: 1 per axle
Steer mode valve:
3-position, 4-way solenoid with
dash-mounted switch actuation
Steer modes: 2-wheel, 4-wheel, crab
Braking System
Service brakes: Oil-immersed inboard
hydraulic wet-disc type; separate front
and rear systems;
Manual foot pedal actuation
Parking brake: Spring-applied, hydraulic-
release disc-type in front axle
Actuation is electric switch with engine
running, automatic with engine off.
Electrical System
Type: 12-volt, negative ground
Battery: 950 cold cranking amps
Circuit protection: Fuse panel
Backup alarm: 107 dB(A)
Horn: 111 dB(A)
Standard features:
Brake lights, rear backup light, neutral
start switch
Alternator: 75-amp
Service Capacities
Cooling System: 4.3 gallons (16.3 L)
50/50 mixture
Anti-freeze protection: -34oF (-31oC)
Pressure cap: 16 psi (110 kPa)
Fuel tank: 29 gals. (110 L)
Hydraulic reservoir and
system: 35 gals. (133 L)
Transmission and cooler: 24 qts. (22.7 L)
Axles:
Differentials: 9.6 qts. (9 L) ea.
Hubs: 0.6 qts. (0.5 L) ea.
Transmission
Type: Clark Powershift T12000
Speeds: 3 fwd / 3 rev
Torque converter:
Single-stage, dual-phase
Travel Speeds:
1st gear: 3.6 mph (5.8 km/h)
2nd gear: 7.9 mph (12.7 km/h)
3rd gear: 20.2 mph (32.5 km/h)
Axles (front and rear)
Type: Dana
Drive/steer, open differential, double
reduction planetary, full-time four-
wheel drive
Overall ratio: 15.4:1
Engine Options
Features:
Turbocharged In-line 4-cycle,
4-cylinder, direct-injection diesel fuel
system, in-line fuel filter w/water
trap, positive pressure lubrication,
liquid pressurized cooling system,
20” (508 mm) blower fan,
dry dual-element air cleaner,
spin-on oil filter.
Machines with s/n 21541 thru 21700:
John Deere 4045T Tier 3
276 cu. in. (4523 cc) displacement
84 hp (63 kW) @ 2400 rpm
Oil capacity: 15.5 qts. (14.7 L)
Machines beginning with s/n 21701:
John Deere 4045T Interim Tier 4
276 cu. in. (4523 cc) displacement
74 hp (55 kW) @ 2400 rpm
Oil capacity: 15.5 qts. (14.7 L)
Hydraulic System
Type: Open-center
Pump: Single-section gear type
Displacement / revolution:
2.7 cu. in. (44.3 cc)
Flow @ 2500 RPM:
29 gpm (110 L/min)
Main relief pressure:
3000 psi (207 bar)
Steer relief pressure:
2000 psi (138 bar)
Hydraulic filter:
In-tank return type, 10 micron
media, replaceable element.
Rated flow: 100 gpm (379 L/min)
Rated pressure: 100 psi (690 kPa)
By-pass pressure (full flow):
25 psi (172 kPa)
Hydraulic strainer:
In-tank suction, 149 micron media,
replaceable element.
Rated flow: 50 gpm (189 L/min)
By-pass pressure: 3 psi (21 kPa)

PRINTED IN U.S.A. 5913323/CP0112
Chapter 3
CHECKLISTS
PRE-DELIVERY
The following Checklist is an important reminder of the
inspections that MUST be made before delivering the
Telescopic Handler to the customer. Check off each item
after the prescribed action is taken.
√Check that:
q
NO parts of machine have been damaged in shipment.
Check for such things as dents and loose or missing parts;
correct or replace components as required.
q Battery is securely mounted and not cracked. Cable con-
nections are tight. Electrolyte at proper level.
q Cylinders, hoses and fittings are not damaged, leaking or
loosely secured.
q Oil, fuel and air filters are not damaged, leaking or loosely
secured.
q All grease fittings have been properly lubricated and no fit-
tings are missing; see Lubrication chapter of this manual.
q Wheel nuts are torqued to 450 ft.-lbs. (610 Nm).
q Tires are inflated to 60 psi (415 kPa) cold.
q
Hydraulic system reservoir, engine crankcase, engine
coolant, transmission and axles are filled to the proper
operating fluid levels.
q
All adjustments have been made to comply with the set-
tings given in this manual and in the separate engine man-
ual.
q
All guards, shields and decals are in place and securely
attached.
q Model and serial numbers for this unit are recorded in
space provided on this page and page 1.
√Check that:
q
All indicators (lamps, switches, etc.) function properly.
q
All hand and foot controls operate properly.
q
The PWP System operates properly (if equipped). Refer to
Service and Storage chapter for the procedure to check the
PWP System.
q
Boom, Quick-attach™System with attachment tool and
frame level control all function properly.
q No hydraulic system leaks when under pressure.
q Listen for abnormal noises or vibrations; if detected, deter-
mine their cause and repair as necessary.
I acknowledge that the pre-delivery procedures were per-
formed on this unit as outlined above.
Dealership’s Name
Dealer Representative’s Name
Date Checklist Filled Out
Machine Model # Machine Serial # Engine Serial #
DELIVERY
√Check that:
The following Checklist is a reminder of the important infor-
mation that MUST be passed on to the customer at the time
the unit is delivered. Check off each item as it is explained
to the customer.
q
Review with the customer the contents of this manual and
the AEM Safety Manual for the following:
q The Index at the back, for quickly locating topics;
q The Safety, Indicators and Controls, and Operation and
Adjustment chapters for information regarding safe use of
the machine.
q The Lubrication and Service and Storage chapters for
information regarding proper maintenance of the machine.
Explain that regular lubrication and maintenance are
required for continued safe operation and long life.
q
Give this Operator’s Manual and the AEM Safety Manual
to the customer and instruct them to be sure to read and
completely understand their contents before operating the
unit.
q
Remind the customer of U.S. OSHA regulation 1910.178
(l), which specifies operator training requirements.
q
Explain that the customer must consult the engine manual
(provided) for related specifications, operating adjustments
and maintenance instructions.
q
Completely fill out the Owner’s Registration, including
customer’s signature, and return it to the Company.
q Explain that a copy of the product warranty is included on
the inside back cover of this Operator’s Manual.
Customer’s Signature
Date Delivered
Start the machine and test-run the unit while
checking that proper operation is exhibited by all
controls.
(Dealer’s File Copy - Remove at Perforation)

913323/CP0112 6PRINTED IN U.S.A.
INTENTIONALLY BLANK
(To be removed as Dealer’s file copy)

PRINTED IN U.S.A. 7913323/CP0112
Chapter 3
CHECKLISTS
PRE-DELIVERY
The following Checklist is an important reminder of the
inspections that MUST be made before delivering the
Telescopic Handler to the customer. Check off each item
after the prescribed action is taken.
√Check that:
q
NO parts of machine have been damaged in shipment.
Check for such things as dents and loose or missing parts;
correct or replace components as required.
q
Battery is securely mounted and not cracked. Cable con-
nections are tight. Electrolyte at proper level.
q Cylinders, hoses and fittings are not damaged, leaking or
loosely secured.
q Oil, fuel and air filters are not damaged, leaking or loosely
secured.
q All grease fittings have been properly lubricated and no fit-
tings are missing; see Lubrication chapter of this manual.
q Wheel nuts are torqued to 450 ft.-lbs. (610 Nm).
q
Tires are inflated to 60 psi (415 kPa) cold.
q Hydraulic system reservoir, engine crankcase, engine
coolant, transmission and axles are filled to the proper
operating fluid levels.
q All adjustments have been made to comply with the set-
tings given in this manual and in the separate engine man-
ual.
q All guards, shields and decals are in place and securely
attached.
q
Model and serial numbers for this unit are recorded in
space provided on this page and page 1.
√Check that:
q
All indicators (lamps, switches, etc.) function properly.
q All hand and foot controls operate properly.
q
The PWP System operates properly (if equipped). Refer to
Service and Storage chapter for the procedure to check the
PWP System.
q
Boom, Quick-attach™System with attachment tool and
frame level control all function properly.
q
No hydraulic system leaks when under pressure.
q Listen for abnormal noises or vibrations; if detected, deter-
mine their cause and repair as necessary.
I acknowledge that the pre-delivery procedures were per-
formed on this unit as outlined above.
Dealership’s Name
Dealer Representative’s Name
Date Checklist Filled Out
Machine Model # Machine Serial # Engine Serial #
DELIVERY
√Check that:
The following Checklist is a reminder of the important infor-
mation that MUST be passed on to the customer at the time
the unit is delivered. Check off each item as it is explained
to the customer.
q Review with the customer the contents of this manual and
the AEM Safety Manual for the following:
q
The Index at the back, for quickly locating topics;
q The Safety, Indicators and Controls, and Operation and
Adjustment chapters for information regarding safe use of
the machine.
q
The Lubrication and Service and Storage chapters for
information regarding proper maintenance of the machine.
Explain that regular lubrication and maintenance are
required for continued safe operation and long life.
q
Give this Operator’s Manual and the AEM Safety Manual
to the customer and instruct them to be sure to read and
completely understand their contents before operating the
unit.
q
Remind the customer of U.S. OSHA regulation 1910.178
(l), which specifies operator training requirements.
q
Explain that the customer must consult the engine manual
(provided) for related specifications, operating adjustments
and maintenance instructions.
q Completely fill out the Owner’s Registration, including
customer’s signature, and return it to the Company.
q Explain that a copy of the product warranty is included on
the inside back cover of this Operator’s Manual.
Customer’s Signature
Date Delivered
Start the machine and test-run the unit while
checking that proper operation is exhibited by all
controls.
(Pages 5 and 6 have been removed at perforation)

913323/CP0112 8PRINTED IN U.S.A.
Chapter 4
SAFETY
Gehl Company ALWAYS takes the operator’s safety
into consideration when designing its machinery, and
guards exposed moving parts for his/her protection.
However, some areas cannot be guarded or shielded in
order to assure proper operation. Further, this
Operator’s Manual, the Safety Manual and decals on
the machine warn of additional hazards and should be
read and observed closely.
It is the responsibility of the operator to read and
understand the Operator’s Manual and other informa-
tion provided and use the correct operating procedures.
Machines should be operated only by qualified opera-
tors.
REMEMBER! It is the owner’s responsibility for com-
municating information on the safe use and proper
maintenance of this machine! This includes providing
understandable interpretations of these instructions for
operators who are not fluent in reading English.
MANDATORY SAFETY SHUTDOWN
PROCEDURE
BEFORE cleaning, adjusting, lubricating or ser-
vicing the unit:
1. Stop machine on a level surface. (Avoid parking
on a slope, but if necessary, park across the
slope and block the tires.)
2. Fully retract the boom and lower the attach-
ment tool to the ground. Idle engine for gradual
cooling.
3. Place controls in neutral and apply parking
brake.
4. Shut off the engine and remove the key.
ONLY when you have taken these precautions can
you be sure it is safe to proceed. Failure to follow
the above procedure could lead to death or serious
bodily injury.
The above Safety Alert Symbol means ATTENTION!
ALWAYS BE ALERT! YOUR SAFETY IS
INVOLVED! It stresses an attitude of safety aware-
ness and can be found throughout this Operator’s
Manual and on the machine itself.
Before operating this equipment, read and
study the following safety information. In
addition, be sure that everyone who operates
or works with this equipment is familiar with
these safety precautions.
DANGER
“DANGER” indicates an imminently haz-
ardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
“WARNING” indicates a potentially hazardous
situation, which, if not avoided, could result in
death or serious injury.
CAUTION
“CAUTION” indicates a potentially hazardous
situation, which, if not avoided, may result in
minor or moderate injury. It may also alert to
unsafe practices.

PRINTED IN U.S.A. 9913323/CP0112
SAFETY
WARNING
U.S. OSHA regulations require employers in
general industry and the construction, ship-
yard and cargo-handling industries (excepting
agricultural operations) to ensure that forklift
operators are competent, as demonstrated by
successful completion of a training course.
The training course must consist of a combi-
nation of formal instruction and practical
training, including both forklift-related and
workplace-related topics, and evaluation of
the operator’s performance in the workplace.
All operator training and evaluation is to be
conducted by persons who have the know-
ledge, training and experience to train and
evaluate operators.
WARNING
U.S. OSHA regulations effective November 8,
2010 (29 CFR Part 1926, Subpart CC - Cranes
and Derricks in Construction) include require-
ments for employers that use powered indus-
trial trucks ("forklifts") configured to hoist (by
means of a winch or hook) and move sus-
pended loads horizontally. In particular, this
regulation applies to any rough-terrain forklift
(e.g., "telescopic handler") equipped with a jib
or truss boom with a hook (with or without a
winch), or a hook assembly attached to the
forks. [Note: This regulation is in addition to
the OSHA regulation that requires specific
forklift operator training: §1910.178(l).]
When a forklift / telescopic handler is config-
ured and used for hoisting, the employer must
ensure that:
1. Forklift, lift equipment and rigging have
been inspected (each shift, month and
year) and are in good, safe condition and
properly installed.
2. An operator's manual and applicable load
charts are on the forklift.
3. Work zone ground conditions can support
the equipment and load. Any hazardous
conditions in the work area have been
identified, and the operator notified.
4. Equipment is being used within its rated
capacity and in accordance with the manu-
facturer's instructions.
5. Operator and crew members have been
trained in the safe use and operation of the
equipment, including how to avoid electro-
cution.
6. During use, no part of the equipment, load
line or load will be within the minimum
clearance distance specified by OSHA [10
feet (3.0 m), and more for lines rated over
50 kV] of any energized power line, and
any taglines used are non-conductive.
7. In addition, for lift equipment with a rated
capacity greater than 2000 lbs. (907 kg),
the employer must ensure that:
a.) An accessible fire extinguisher is on
the forklift;
b.) Monthly and annual inspections are
performed and documented, and
records retained (three months for
monthly, one year for annual);
c.) Before November 10, 2014, operators
must have had the additional training
and qualification / certification required
by OSHA regulations §1926.1427 and
§1926.1430.
Note: Refer to the full text of the OSHA crane
regulation (29 CFR Part 1926, Subpart CC) for
a detailed description of the regulatory
requirements.

913323/CP0112 10 PRINTED IN U.S.A.
Additional Safety Reminders
ÜUser/operator safety practices, as indicated by
industry standards, are included in this Operator’s
Manual and intended to promote safe operation of
the machine. These guidelines do not, of course,
preclude the use of good judgment, care and com-
mon sense that may be necessary for the particular
jobsite conditions.
ÜIt is essential that operators be physically and men-
tally fit and free of mind-altering drugs and chem-
icals, and thoroughly trained in the safe operation
of the machine. Such training should be presented
completely to all new operators and not condensed
for those claiming previous experience.
Information on operator training is available from
several sources, including the manufacturer.
ÜSome illustrations used in this manual may show
doors, guards and shields open or removed for
illustration purposes ONLY. BE SURE that all
doors, guards and shields are in their proper oper-
ating positions BEFORE starting the engine.
Before Operation Safety Reminders
ÜCheck brakes, steering, and hydraulic system prior
to starting operation. Operate all controls to ensure
proper operation. Observe all gauges and indica-
tors for proper operation. If any malfunctions are
found, correct the cause prior to using the machine.
ÜALWAYS wear appropriate personal protective
equipment for the job and working conditions.
Hard hats, goggles, protective shoes, gloves,
reflector-type vests, respirators and ear protection
are examples of types of equipment that may be
required. DO NOT wear loose fitting clothing,
long hair, jewelry or loose personal items while
operating or servicing the machine.
ÜALWAYS check the job site for terrain hazards,
obstructions and people. Remove all objects that
do not belong in or on the machine and its equip-
ment.
ÜWalk around the machine and warn all personnel
who may be servicing the machine or who are in
the machine path prior to starting. DO NOT start
until all personnel are clearly away from the
machine.
ÜGehl telescopic handlers are designed and intend-
ed to be used only with Gehl attachments and
approved attachments. To avoid possible personal
injury, equipment damage and performance prob-
lems, use attachments that are approved for use on
and within the operating capacity of the machine.
Contact your dealer or Gehl Company for infor-
mation on attachment approval and compatibility
with specific machine models. Gehl cannot be
responsible if the machine is used with a non-
approved attachment.
Operation Safety Reminders
ÜAny or all of the following elements may affect the
stability of the machine: terrain, engine speed, type
of load being carried and placed, improper tire
inflation, weight of the attachment tool, and abrupt
movement of any control lever. IF YOU ARE
NOT CAREFUL WHILE OPERATING THIS
MACHINE, ANY OF THE ABOVE FACTORS
COULD CAUSE THE MACHINE TO TIP,
AND YOU COULD BE THROWN OUT OF
THE OPERATOR’S STATION, WHICH
COULD RESULT IN SERIOUS INJURY OR
DEATH!
SAFETY
WARNING
ALWAYS maintain a safe distance from elec-
tric power lines and avoid contact with any
electrically charged conductor or gas line. It is
not necessary to make direct contact with a
power line for power to ground through the
structure of the machine. Keep the boom and
load at least 10 ft. (3 m) from all power lines.
Accidental contact or rupture can result in
electrocution or an explosion. Contact the
“Call Before You Dig” referral system number
at 8-1-1 in the U.S., or 888-258-0808 in the U.S.
and Canada, to locate any underground utility
lines BEFORE starting to dig.

PRINTED IN U.S.A. 11 913323/CP0112
ÜALWAYS wear the seat belt provided to prevent
being thrown from the machine. If you are in an
overturn:
- DO NOT jump!
- Hold on tight and stay with the machine!
- Lean away from the fall!
ÜALWAYS keep hands, feet and arms inside of the
operator’s station when operating the machine!
ÜDO NOT depend on the backup alarm to clear
bystanders out of the path of the machine.
ALWAYS look in the direction of travel. Look to
the rear before backing.
ÜALWAYS use the recommended handholds and
steps with at least three points of support when get-
ting on and off the machine. Keep steps and plat-
form clean. Face the machine when climbing up
and down.
ÜDO NOT raise or drop a loaded fork or bucket sud-
denly. Abrupt movements under load can cause
serious instability.
ÜStudy the load chart carefully. It shows maximum
capacity to be lifted and placed at specific outward
and upward distances. ALWAYS be aware of load
weights prior to attempting lift and placement with
this machine.
ÜDO NOT exceed the machine’s rated operating
capacity for the type of attachment tool being used.
ÜDO NOT allow minors or any unqualified person-
nel to operate or be near the machine unless prop-
erly supervised.
ÜDO NOT start the engine or operate any controls
unless properly seated in the operator’s seat!
ÜDO NOT run the engine in an enclosed area with-
out providing proper ventilation for the exhaust.
Exhaust gases contain carbon monoxide, an odor-
less and deadly gas. Internal combustion engines
deplete the oxygen supply within enclosed spaces
and may create a serious hazard unless the oxygen
is replaced. This includes the atmosphere within
the cab when equipped.
ÜDO NOT leave the operator’s station with the
boom and attachment tool raised. ALWAYS lower
the boom and attachment tool to the ground, shut
off the engine and engage the park brake before
leaving the operator’s station.
ÜDO NOT drive too close to an excavation or ditch.
BE SURE that the surrounding ground has ade-
quate strength to support the weight of the machine
and the load it is carrying.
ÜDO NOT turn quickly while traveling on a slope or
operate the machine beyond the grade and slope
limits noted in the Operation and Adjustments
chapter of the Operator’s Manual.
ÜNEVER allow any riders on this machine. This is
strictly a single-seat, NO-passenger machine.
ÜNEVER use as a lift for personnel unless the
machine is equipped with the Personnel Work
Platform (PWP) System.
ÜWhen road travel is required, know and use the
signaling devices on the machine. Provide an
escort and Slow-Moving Vehicle (SMV) emblem
when required.
ÜIf necessary to park on a slope, park across the
slope and block the tires.
Servicing Safety Reminders
ÜALWAYS be aware of and avoid pinch point areas
on the machine, such as wheels-to-frame, cylin-
ders-to-frame, boom-attachment-tool-to-frame.
ÜNEVER attempt to by-pass the keyswitch to start
the engine. ONLY use the jump-starting procedure
detailed in the Service and Storage chapter.
ÜNEVER use your hands to search for hydraulic
fluid leaks. Instead use a piece of paper or card-
board. Escaping fluid under pressure can be invis-
ible and can penetrate the skin, causing serious
injury. If any fluid is injected into your skin, see a
doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
SAFETY

913323/CP0112 12 PRINTED IN U.S.A.
ÜALWAYS wear safety glasses with side shields
when striking metal against metal. In addition, it is
recommended that a softer (chip-resistant) materi-
al be used to cushion the blow. Failure to heed
could lead to serious injury to the eyes or other
parts of the body.
ÜDO NOT refill the fuel tank when the engine is
hot. Allow engine to cool down before refilling to
prevent hot engine parts from igniting the fuel if it
should spill or splash.
ÜDO NOT smoke while filling the fuel tank, while
working on the fuel or hydraulic systems, or while
working around the battery.
ÜDO NOT fill the fuel tank completely. Allow room
for expansion. Maintain control of the fuel filler
nozzle when filling the tank. Use the correct fuel
grade for the operating season.
ÜNEVER use fuel for cleaning purposes.
ÜDO NOT remove the radiator cap after the engine
has reached operating temperature or if it is over-
heated. At operating temperatures, the engine
coolant will be extremely hot and under pressure.
ALWAYS wait for the engine to cool before
attempting to relieve pressure and remove the radi-
ator cap. Failure to heed this warning could result
in severe burns.
ÜDO NOT loosen or disconnect any hydraulic lines,
hoses or fittings without first relieving hydraulic
circuit pressure. Also, be careful not to touch any
hydraulic components that have been in recent
operation, because they can be extremely hot and
can burn you!
ÜAvoid lubrication or mechanical adjustments with
the machine in motion or the engine operating. If
the engine must be running to make certain adjust-
ments, place the transmission in neutral, apply the
parking brake, place the equipment in a safe posi-
tion, securely block the tires and use extreme cau-
tion.
ÜTo ensure continued safe operation, replace dam-
aged or worn-out parts with genuine Gehl service
parts before using this equipment.
Modifications, Nameplates, Markings and
Capacities
ÜModifications and additions that affect capacity or
safe operation shall not be performed without the
manufacturer’s prior written approval. Where such
authorization is granted, any applicable markings
are to be changed accordingly.
ÜAll attachment tools MUST be marked to identify
the attachment tool and the total capacity with the
attachment tool at maximum elevation with the
load laterally centered.
ÜALWAYS be sure all nameplates, warnings and
instruction markings are in place and legible.
Local government regulations may require specif-
ic decals, which then become the responsibility of
the owner or user to provide.
Safety Guards and Warning Devices
ÜThis machine is fitted with a Roll-Over Protective
Structure (ROPS) and Falling Object Protective
Structure (FOPS) in accordance with industry stan-
dards. It is intended to offer protection to the oper-
ator from falling objects, and in case of an over-
turn, but it cannot protect against every possible
hazard. Therefore it should not be considered a
substitute for good judgment and safe practices in
operating the machine. If the ROPS / FOPS struc-
ture is damaged, it must be replaced to restore the
protection it provides.
ÜThis machine is equipped with a horn and backup
alarm. The user must determine if operating condi-
tions require the machine to be equipped with
additional devices (mirrors, rotating beacon, etc.)
and be responsible for providing and maintaining
such devices.
Personnel Work Platform (PWP) System
The Mandatory Work Platform Safety Rules must be
adhered to at all times while elevating personnel.
These rules are based on ANSI/ITSDF Standard
B56.6-2005, “Safety Standard for Rough Terrain
Forklift Trucks.” (A copy of this and related standards
can be obtained from the Industrial Truck Standards
Development Foundation, 1750 K Street NW, Suite
SAFETY

PRINTED IN U.S.A. 13 913323/CP0112
460, Washington DC 20009; or downloaded from:
www.itsdf.org.) The rules apply to the owner, operator
and the personnel in the work platform.
MANDATORY WORK PLATFORM
SAFETY RULES
1. The work platform must comply with
ANSI/ITSDF B56.6-2005, Sec. 8.24, “Platforms
for Elevating Personnel.” (See page 14, “Work
Platform Design Requirements.”)
2. The platform must be securely attached to the car-
riage or forks, and the carriage securely attached to
the boom.
3. The carriage and forks must be secured to prevent
them from pivoting upward.
4. If the machine is equipped with a rotating or
swinging carriage, the rotation or swing must be
deactivated. (This occurs automatically when the
“PWP System” is switched on.)
5. Personnel on the platform must be provided pro-
tection from any moving parts on the forklift that
may present a hazard.
6. If overhead hazards exist for platform personnel,
overhead protection must be provided.
7. Be sure that the lifting mechanism is operating
smoothly throughout its entire range, both empty
and loaded, and that any lift-limiting devices and
latches are functional.
8. Be sure that the frame is level, to ensure a vertical
lift.
9. Be sure the platform is horizontal before lifting.
10. Be sure that the forklift has a firm footing.
11. Be sure that any required restraining means (rail-
ings, chains, harnesses, etc.) are in place and prop-
erly used.
12. Before lifting personnel, shift the transmission into
Neutral, apply the parking brake, and activate the
"PWP System" mode switch.
13. Before lifting personnel, the area should be
marked to warn others of work by elevated per-
sonnel.
14. Be sure the path of platform travel is clear of haz-
ards, such as scaffolds, electrical wires and over-
head obstructions.
15. The operator must keep hands and feet clear of
controls that are not in use.
16. Personnel must be lifted and lowered smoothly
and cautiously, and only at their request.
17. The platform must be lowered fully before moving
the forklift. Do not drive the forklift with person-
nel on the platform.
18. Elevated personnel must always be alerted before
raising or lowering the platform.
19. A trained operator must be in position to operate
the forklift and boom controls at all times.
20. The combined weight of the platform, personnel
and load must not exceed one-third of the materi-
al-handling capacity of the forklift.
21. Platform personnel must maintain firm footing on
the platform floor. A harness is to be worn and a
lanyard attached to the platform or boom when
working from an elevated work platform, in accor-
dance with OSHA regulations. Use of railings,
planks, ladders, etc. on platform for the purpose of
achieving additional reach or height is prohibited.
22. Workers on the platform must keep all parts of
their bodies inside the work platform during rais-
ing and lowering.
23. Be sure that the personnel and equipment on the
platform do not exceed the available space.
WARNING
The machine must not be used to lift or carry
personnel, or be fitted with any form of per-
sonnel work platform unless fitted with the
optional PWP System.
If fitted with the PWP System, the Mandatory
Work Platform Safety Rules must be followed
at all times while lifting personnel.
SAFETY

913323/CP0112 14 PRINTED IN U.S.A.
24. The platform must be fully lowered for personnel
to enter and exit. Personnel must not climb on any
part of the forklift in attempting to enter and exit.
25. Any harness, body belt, lanyard, or deceleration
device that has sustained permanent deformation
or is otherwise damaged must be replaced.
26. Modifications to the platform that are detrimental
to its safe use are prohibited.
Work Platform Design Requirements
(Per ANSI/ITSDF B56.6-2005, Sec. 8.24)
1. A platform floor having a slip-resistant surface
located not more than 8 inches (200 mm) above the
normal load-supporting surface of the forks.
2. Floor dimensions, which shall not exceed two
times the load center distance of 24 inches (610
mm) listed on the forklift nameplate, measured
parallel to the longitudinal center plane of the fork-
lift, nor have a width greater than the overall width
of the forklift [measured across the load-bearing
tires] plus 10 inches (250 mm) on either side.
Minimum space for each person on the platform
shall not be less than 18 inches (450 mm) in either
direction.
3. A 4 inch (100 mm) minimum height toe plate,
which may be omitted at the access opening.
4. An overhead protective device, when requested by
the user.
5. Protection for personnel in their normal working
position on the platform from moving parts of the
forklift that may present a hazard.
6. Information prominently indicated on the plat-
form:
a. maximum work load including personnel and
equipment, and
b. weight of empty platform.
SAFETY
WARNING
Use ONLY an approved work platform for ele-
vating personnel.
NEVER move the machine with the work plat-
form in a raised position or with personnel on
board.
NEVER tilt the platform forward, rearward, or
to the side with personnel aboard.
ALWAYS engage the PWP System and follow
the Mandatory Work Platform Safety Rules
when elevating personnel.
Work Platform System Switch
PWP
Remote
Shutdown
Switch
Electrical
Connection
Remote Shutdown Switch
with Coiled Wire Connector

PRINTED IN U.S.A. 15 913323/CP0112
SAFETY
7. Means so that the platform can only be centered
laterally on the forklift, and retained against the
vertical face of the forks, carriage or lifting mech-
anism.
8. A means to securely attach the platform to the lift-
ing mechanism, and to prevent the platform from
inadvertently pivoting.
9. Restraining means such as a guardrail or a means
for securing personnel such as a body harness and
lanyard. A guardrail or similar structure shall have
a nominal height to the platform floor of 42 inches
(1066 mm) around its upper periphery and include
a midrail. It may be hinged, removable, or of
chains, and used to provide an access opening, if
proper positioning is easily accomplished and a
secure condition is discernable. Such restraining
means shall be capable of withstanding a concen-
trated horizontal force of 200 lbs. (890 N) applied
at the point of least resistance without permanent
deformation. A body harness and lanyard is to have
an attachment point provided overhead for free-
dom of movement, and its length is to limit free-
fall to 5 feet (1500 mm) measured from the point
of attachment to the operator. The complete system
shall be capable of withstanding three consecutive
drop tests to simulate a 250-pound (113 kg) person
falling 6 feet (1800 mm) without allowing the test
weight to fall free to the ground. A deceleration
device may be included.
NOTE: Fall protection should comply with applic-
able U.S. OSHA regulations: 1910.67 (c)(2)(v) (for
General Industry) or 1926.453 (b)(2)(v) (for
Construction).
10. Lanyards, when provided, shall be arranged so as
not to cause a tripping hazard.
11. Body harnesses, when provided, should have a
width of at least 1.75 inches (44 mm).
12. Structural safety factor-All load-supporting struc-
tural elements of the work platform shall have a
structural safety factor of not less than 2-to-1 based
on the minimum yield strength of the materials
used.

913323/CP0112 16 PRINTED IN U.S.A.
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PRINTED IN U.S.A. 17 913323/CP0112
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913323/CP0112 18 PRINTED IN U.S.A.
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