Gehl R105 (EU) User manual

R105
R105 (EU)
R105 X-SERIES
SKID-STEER LOADERS
Operator’s Manual
Form No.
50950260/
AP1216
English

Manitou Americas, Inc., in
cooperation with the American
Society of Agricultural Engineers
and the Society of Automotive
Engineers, has adopted this Safety Alert
Symbol to pinpoint precautions which, if
not properly followed, can create a
safety hazard. When you see this symbol
in this manual or on the machine itself,
you are reminded to BE ALERT! Your
personal safety is involved!
Operators must have instructions
before running the machine.
Untrained operators can cause
injury or death.
Read Operator’s Manual
before using machine.
CORRECT
Always fasten seatbelt
snugly. Always keep feet on
the floor/pedals when
operating loader.
CORRECT
Never use loader
without ROPS/FOPS.
Never modify the
ROPS/FOPS
structure.
WRONG
Never use the loader
to lift personnel.
WRONG
Do not use loader
aroundexplosivedust
or gas, or where
exhaust can contact
flammable material.
WRONG

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controls and Safety Equipment . . . . . . . . . . . . . . . . . . . 17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Table of Common Materials and Densities. . . . . . . . . . 105
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
R105 Skid-Steer Loader
Operator’s Manual
TABLE OF CONTENTS
All-Tach™ and Hydraloc™ are trademarks of Manitou Americas, Inc.
Gehl®and Powerview®are registered trademarks of Manitou Americas, Inc.
Loader Model Number
Loader Serial Number
Engine Serial Number

EC DECLARATION OF CONFORMITY
1. Manufacturer: Manitou Americas, Inc.
2. Address: One Gehl Way
West Bend, WI 53095-0179 U.S.A.
3. Technical Construction File Location:
4. Authorized Representative:
5. Address:
6. We hereby declare that the model(s) listed below
conforms to EC Directives: 2004/108/EC (EMC),
97/23/EC (Pressure Equipment), 2006/42/EC
(Machinery) and 2000/14/EC (Noise Emission), as
amended by 2005/88/EC.
7. In accordance with EN/ISO Standards:
EN ISO 3450:1996, ISO 6165
8. Category: EARTH-MOVING MACHINERY/
LOADERS/COMPACT
9. Model(s): 
10. Directive/Conformity Assessment Procedure/Notified Body:
2004/108/EC Type-test Self-certification
97/23/EC Self-certification ----------
2006/42/EC Self-certification ----------
2000/14/EC Annex VIII –Full
Quality Assurance
TÜV Industrie Service
GmbH –TÜV SÜD Group
Westendst. 199, D-80686
München GERMANY
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

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50950260/AP1216 1
CHAPTER 1
INTRODUCTION
This Operator’s Manual provides the owner/operator information about main-
taining and servicing the R105 skid-steer loader model. More importantly, this
manual provides an operating plan for safe and proper use of the machine. Major
points of safe operation are detailed in the Safety chapter of this manual.
We ask that you read and understand the contents of this manual completely and
become familiar with your new machine before operating it. See your authorized
Gehl dealer if you have any questions concerning information in the manual,
require extra manuals or for information concerning the availability of manuals
in other languages.
Throughout this manual, information is provided set in italic type and introduced
by the word Note or Important. Read carefully and comply with those messages
– it will improve your operating and maintenance efficiency, help avoid break-
downs and damage, and extend your machine’s life.
A manual storage box in the operator’s compartment holds the Operator’s
Manual and AEM Safety Manual (also available in Spanish). Please return the
manuals to this box and keep them with the unit at all times. If this machine is
resold, we recommend that these manuals be given to the new owner.
The attachments and equipment available for use with this machine have a wide
variety of potential applications. Read the manual provided with the attachment
to learn how to safely maintain and operate the equipment. Be sure the machine
is suitably equipped for the type of work to be performed.
Do not use this machine for any applications or purposes other than those
described in this manual or those applicable for approved attachments. If the
machine is to be used with special attachments or equipment other than those
approved by Manitou Americas, consult your Gehl dealer. Any person using non-
approved attachments or making unauthorized modifications is responsible for
the consequences.
The Gehl dealership network stands ready to provide you with any assistance you
may require, including providing genuine Gehl service parts. All service parts
should be obtained from your Gehl dealer. Provide complete information about
the part and include the model and serial numbers of your machine. Record these
numbers in the space provided on the Table of Contents page, as a handy refer-
ence.
Manitou Americas strives to continuously improve its products and reserves the
right to make changes and improvements in the design and construction of any
part without incurring the obligation to install such changes on any previously
delivered unit.
If this machine was purchased “used”, or if the owner’s address has changed,
please provide your Gehl dealer or Gehl Company Service Department with the
owner’s name and current address, along with the machine model and serial
number. This will allow the registered owner information to be updated, so that
the owner can be notified directly in case of an important product issue.

2 50950260/AP1216
Loader Identification
1. Upright
2. Lift Cylinder
3. Tires
4. Front Work Lights
5. Handholds
6. Lift Arm
7. Auxiliary Hydraulic
Couplers
8. Tilt Cylinders
9. Attachment Bracket
2
3
6
89
4
17
5
1. Engine Cover
2. Tail Lights
3. Rear Work Lights
4. Rear Door
5. Roll-Over/Falling Object
Protective Structure
(ROPS/FOPS)
6. Restraint Bar
2
3
4
1
5
6

50950260/AP1216 3
Control/Indicator Symbols
Power Off Power On Engine Start Battery Charge Electrical Power
Worklight w/Tail
Lights Worklight Safety Alert Hazard Flasher Fasten Seatbelt
Horn Read Operator’s
Manual Volume – Full Volume – Half Full Volume – Empty
H-L
High – Low N
Neutral F Forward R Reverse Parking Brake
Engine Air Filter Engine Oil Engine Oil Filter Engine Oil Pressure Fuel Filter
Engine Temperature Hydraulic System Hydraulic Oil
Temperature Hydraulic Oil Filter Grease Lubrication Point
Glow Indicator
Lamp Diesel Fuel Chaincase Oil Clockwise Rotation Counterclockwise Rotation
Fast Slow Ride Control Engine Malfunction
Shutdown Bucket – Float
Bucket – Rollback Bucket – Dump Lift Arm – Lower Lift Arm – Raise Service Hours

4 50950260/AP1216
Control/Indicator Symbols, cont.
Battery Disconnect DPF Service Exhaust Gas
Temperature DPF Regen Acknowledgement Service Interval
Low Fuel Alarm Master Light Switch Position Lights Engine Speed
Control DPF Regen
Inhibited
Self-Leveling Unlock Lift Point Windshield Washer Rear Washer
Windshield Wiper Rear Wiper Fan Heater Temperature
Beacon Lock

50950260/AP1216 5
CHAPTER 2
SAFETY
This safety alert symbol means Attention! Become alert! Your safety is
involved! It stresses an attitude of safety consciousness and can be found
throughout this Operator’s Manual and on the decals on the machine.
Before operating this machine, read and study the following safety information.
Be sure that everyone who operates or works with this machine, whether family
member or employee, is familiar with these safety precautions. It is essential to
have competent and careful operators, who are not physically or mentally
impaired, and who are thoroughly trained in the safe operation of the machine
and the handling of loads. It is recommended that the operator be capable of
obtaining a valid motor vehicle operator’s license.
The use of skid-steer loaders is subject to certain hazards that cannot be eliminated
by mechanical means, but only by exercising intelligence, care and common sense.
Such hazards include, hillside operation, overloading, instability of the load, poor
maintenance and using the equipment for a purpose for which it is not intended or
designed.
Manitou Americas ALWAYS considers the operator’s safety when designing its
machinery, and guards exposed moving parts for the operator’s protection. How-
ever, some areas cannot be guarded or shielded in order to assure proper opera-
tion. This Operator’s Manual and decals on the machine warn of additional haz-
ards, and they should be read and observed closely.
Some photographs in this manual may show doors, guards or shields open or
removed for illustrative purposes only. Be sure that all doors, guards and shields
are in their proper operating positions before starting the engine to operate the
unit.
Different applications may require optional safety equipment. Users must eval-
uate the work-site hazards and equip the machine and the operator as necessary.
The information in this manual does not replace any applicable safety rules and
laws. Before operating the machine, learn the rules and laws for the local area. Be
sure the machine is equipped as required in accordance with these rules/laws.
“DANGER” indicates an imminently haz-
ardous situation which, if not avoided, will
result in death or serious injury.
“WARNING” indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
“CAUTION” indicates a potentially hazardous
situation which, if not avoided may result in
minor or moderate injury. May also alert against unsafe practices.
DANGER
WARNING
CAUTION

6 50950260/AP1216
Mandatory Safety Shutdown Procedure
Before cleaning, adjusting, lubricating, servicing the unit, or leaving it
unattended:
1. Move the drive control handle(s) to the neutral position.
2. Lower the lift arm and attachment completely. If the lift arm must be left in
the raised position, BE SURE to properly engage the lift arm support device
(page 21).
3. Move the throttle to the low idle position, shut off the engine and remove the
key.
4. Before exiting, move the lift/tilt control(s) to verify that the controls do not
cause movement of the lift arm and hitch.
Safety Reminders
Before Starting
Do not modify the ROPS/FOPS unless instructed to do so in installation
instructions. Modifications such as welding, drilling or cutting can weaken
the structure and reduce the protection it provides. A damaged ROPS/FOPS
cannot be repaired – it must be replaced.
To ensure safe operation, replace damaged or worn-out parts with genuine
Gehl service parts.
Gehl loaders are designed and intended to be used only with Gehl attach-
ments and approved attachments. To avoid possible personal injury, equip-
ment damage and performance problems, use only attachments that are
approved for use on and within the operating capacity of the machine. Con-
tact your dealer or Gehl Service Department for information on attachment
approval and compatibility with specific machine models. Manitou Americas
cannot be responsible if the machine is used with a non-approved attachment.
Remove all trash and debris from the machine each day, especially in the
engine compartment, to minimize the risk of fire.
Always face the loader and use the handholds and steps when getting on and
off the loader. Do not jump off the loader.
Never use starting fluid (ether).
Walk around the machine and warn all nearby personnel before starting the
machine.
Always perform a daily inspection of the machine before using it. Look for
damage, loose or missing parts, leaks, etc.
During Operation
Machine stability is affected by: the load being carried, the height of the load,
machine speed, abrupt control movements and driving over uneven terrain.
DISREGARDING ANY OF THESE FACTORS CAN CAUSE THE
LOADER TO TIP, THROWING THE OPERATOR OUT OF THE