Hamm HD 10C VV User manual

Ref. 2035481/03.08-en
15202-10
/i
HD 8 VV
HD 10C VV
Applying from factory No. H1700001
Operating instructions
with safety notes

© HAMM AG 2009
The disclosure as well as the duplication of this document, the use and the forwarding of its contents, are forbidden as far as not expressively permitted. Violations will cause indemnities. All rights with respect
to patent, utility sample or design patent registration reserved.
HAMM AG
D-95633 Tirschenreuth/Germany
P.O. Box 1160
Telephone [phone]
Fax [phone]
www.hamm.eu

© HAMM AG 2009 I
/i
Operating instructions
with safety notes
Tandem Roller
HD 8 VV
HD 10C VV
HAMM AG • D-95633 Tirschenreuth/Germany • P. O. Box 1160 • Telephone [phone] • Fax [phone]

II © HAMM AG 2009
TABLE OF CONTENTS
Table of contents
1 GENERAL 1
1.1 Introduction 1
1.1.1 General 1
1.1.2 Foreword to the operating instructions 2
1.1.3 Special identifications in the text 3
1.2 Use 4
1.2.1 Intended use 4
1.3 Notes 5
1.3.1 Indications on sound and vibration 5
1.3.2 Installation instructions for safety device ROPS
anti-rollover bar 6
1.3.3 Safety 7
1.3.4 Fuel 15
1.4 Identification of the roller 16
1.4.1 Type sign, VIN. 16
1.5 Technical data 16
1.5.1 Loading and transport 16
1.5.2 Dimension sheet HD 8 VV 18
1.5.3 Dimension sheet HD 10C VV 19
1.5.4 Technical data HD 8 VV 20
1.5.5 Technical data HD 10C VV 22
2 OPERATION 24
2.1 Control and operation elements 24
2.1.1 General 24
2.1.2 Overview 24
2.1.3 Description of elements 28
2.2 Driving 41
2.2.1 General 41
2.2.2 Precaution measures prior to machine start 43
2.2.3 Start of engine 44
2.2.4 Driving 46
2.2.5 Driving with vibration 46
2.2.6 Stop, switch off engine, leave machine 48
2.2.7 Operation monitoring 49
2.2.8 Towing 50
2.2.9 Water irrigation 52

© HAMM AG 2009 III
TABLE OF CONTENTS
3 MAINTENANCE 54
3.1 Introduction 54
3.1.1 General 54
3.1.2 Notes on spare parts ordering 55
3.1.3 Safety 56
3.1.4 Use of biologic hydraulic oil 57
3.1.5 Refrigerant conditioning 57
3.2 Lubrication indications 58
3.2.1 Viscosity - temperature range 58
3.2.2 Lubricants used in delivery status 59
3.3 Maintenance overview 60
3.3.1 Maintenance plan 60
3.3.2 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 61
3.3.3 Maintenance parts (Service kits) HD 8 VV,
HD 10C VV (3W35) 61
3.3.4 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 62
3.3.5 Maintenance parts (Service kits) HD 8 VV,
HD 10C VV (3W35) 62
3.4 Running-in regulations 63
3.4.1 After 50 operating hours 63
3.5 Operation monitoring 64
3.5.1 Operation monitoring 64
3.5.2 Dry air filter 64
3.6 Maintenance once every 10 operating hours 65
3.6.1 Maintenance points at the engine for engine oil change 65
3.6.2 Check and clean dry air filter 65
3.6.3 Control of oil level in the hydraulic oil tank 66
3.6.4 Control of refrigerant level for engine cooling system 66
3.6.5 Control of parking brake and EMERGENCY STOP
function (NOT-STOP) 67
3.6.6 Clean the water filter for the pressure irrigation system 67
3.6.7 Cleaning the spay nozzles 68
3.7 Maintenance once every 250 operating hours 69
3.7.1 Lubricate articulated frame steering joint 69
3.7.2 Lubrication of steering cylinder rod 69
3.7.3 Control of radiator 70
3.7.4 Control of the scrapers 70
3.8 Maintenance once every 500 operating hours 71
3.8.1 Replacing the filter insert for the hydraulic system 71
3.8.2 Replacing the preliminary fuel filter 71
3.9 Maintenance once every 2000 operating hours,
at least once a year 73
3.9.1 Replacement of hydraulic oil 73
3.9.2 Changing the refrigerant 74
3.9.3 Cleaning the water irrigation system 76
3.9.4 Visual inspection of hydraulic system 76
4TABLES 77
4.1 Diagnostic Code 77

IV © HAMM AG 2009
TABLE OF CONTENTS

© HAMM AG 2009 1
GENERAL
1 GENERAL
1.1 INTRODUCTION
1.1.1 General
You have purchased a HAMM Quality product.
All parts of this machine have been tested and
verified carefully. They correspond to the quali-
ty you expect.
This machine has been built according to the
current state-of-the-art and the current safety
regulations. However it is indispensable to
read and to observe the safety notes as well as
the operating and the maintenance instructions
prior to start-up. Every inappropriate use, or
use not according to the intended use, of the
machine will cause:
• Dangers to life and health of the user or to
third parties
• Impairment of the machine and further
properties of the user
• Dangers to the efficient work of the ma-
chine
The operating instructions of the combustion
engine is a part of the overall operating instruc-
tions. Maintenance and care of the engine
have to be performed according to these oper-
ating instructions. Any safety notes have to be
followed.
Even if the regulations for safety, use and
maintenance are followed, residual dangers
will remain. Due to the high operating weight
and to the high distance of gravity centres of
the machine, there is considerable danger of
tilting, in particular during travels in transversal
direction to slopes. The smooth surface of the
drums or the tyres, respectively, decreases lat-
eral stability of wet, uneven ground. Operation
is not admitted on snow and ice. When driving
on hard surfaces, and in particular when driv-
ing in transversal direction so slopes, lateral
stability is decreased when the vibration is
switched on (danger of falling).
The high reliability of the machine is preserved
through correct use and careful maintenance.
This includes the use of the obligatory operat-
ing resources and the use of original HAMM
spare parts.
This manual will introduce you to the operation
of the machine. You will find the following in it:
• Regulations for your safety
• The introduction of the machine and its
characteristics
• The operation
• The maintenance instructions
• Indication on spare parts management
and customer service
Our representations will help you to keep your
roller in perfect operating condition.
Our representations will be at your disposition
with consulting and service even after the war-
ranty period. They will provide our original
HAMM spare parts which do not only corre-
spond to the technical requirements but also
ensure exchangeability and quality.
Our customer service training centre holds
courses for roller drivers.
It will give drivers:
• General safety information
• Information on use and maintenance of
the machine
• Information on the practical use of the roll-
er
• Information of a more rational use with
add-on devices
Furthermore, our specialist sales advisors are
always at your disposition. They will offer you
the optimum product solution for your applica-
tion. The safety, operation and maintenance
notes included in this manual are intended to
be used by roller drivers and mechanics.
Thus, keep this manual always at hand!

GENERAL
2© HAMM AG 2009
1.1.2 Foreword to the operating
instructions
These operating instructions shall facilitate the
introduction to the machine and the use of their
intended operational possibilities.
The operating instructions includes valuable in-
formation in order to operate the machine safe-
ly, appropriately and economically. The obser-
vation of the operating instructions will help to
avoid dangers, decrease repair cost and down-
times, and to increase reliability and lifetime of
the machine.
These operating instructions must be updated
with instructions due to existing national acci-
dent prevention and environment protection
regulations.
The operating instructions must always be
present at the place of utilisation of the ma-
chine.
The operating instructions of the combustion
engine are a part of the overall operating in-
structions of the machine. Maintenance and
care of the engine have to be performed ac-
cording to these operating instructions. Any
safety notes have to be followed.
These operating instructions must be read and
applied by all persons ordered with works with
or on the machine, e.g.
• Operation including care, disposal of oper-
ating supply or auxiliary substances
• Servicing (maintenance, inspection, re-
pair) and/or
• Transport.
Apart from these operating instructions and the
binding accident prevention regulations apply-
ing in the country of use and at the place of uti-
lisation, also the generally accepted specialist
rules for appropriate and safe work have to be
observed.

© HAMM AG 2009 3
GENERAL
1.1.3 Special identifications in the text
The following symbols or notes are used for
the identification of text which do not apply to
all machine variants:
/i
/i
/i
Positions in figures
The positions in the figures are represented
with letters and numbers. The positions identi-
fied with letters in alphabetical order are only
explained in the corresponding text segment,
beginning new for each single figure. The posi-
tions identified with numbers correspond to the
numbering of the plates for operating ele-
ments, control devices and switches. They are
identical to the numbers of the individual oper-
ating and control elements. In the describing
text, these position numbers are in brackets.
Among other things, this ensures that impor-
tant and additional information can be found
immediately and without difficulties in the de-
scriptions of the elements.
All rights reserved
No part of this publication my be reproduced,
processed, copied and/or published in any way
(imprint, photocopy, microfiche or any other
procedures) without the written consent of
HAMM. This also applies to the corresponding
drawings and schemes.
HAMM reserves the right to change individual
parts at any time without previously informing
the customer. The contents of this publication
can also be changed without prior announce-
ment.
This publication applies to the standard design
of the previously listed machine types. There-
fore it is possible that these instructions include
descriptions of components not installed in
your machine. HAMM does not accept liability
for possible damages resulting from the appli-
cation of this publication on machines deviat-
ing from the standard design.
Please contact to the customer service of your
supplier for all information about adjustment,
maintenance or repair work not included in this
publication.
Only for machines with CE equipment
Only for machines without CE equipment
Option Special equipment

GENERAL
4© HAMM AG 2009
1.2 USE
1.2.1 Intended use
The machine may only be deployed on surfac-
es that can support it. It is intended solely for
deployment for compressing loose surfaces,
road foundations, road surfaces and similar
compactible foundations. Any other deploy-
ment or a deployment beyond this is not
deemed as intended. The manufacturer/suppli-
er is not liable for any damage resulting from
this. The user will bear the complete risk.
The intended use also includes the observ-
ance of the operating instructions as well as
the compliance with the inspection and mainte-
nance requirements set out by the manufactur-
er.
This machine has been built according to the
state-of-the-art and the generally accepted
safety regulations. However, danger for life
and health of the user or impairment of the ma-
chine and of other objects can arise during the
use of the machine.
This machine may only be used in technically
unobjectionable condition, as well as according
to the intended use, and aware of safety issues
and possible dangers, always observing the
operating instructions. All safety devices re-
moved for transport purposes (anti-rollover de-
vice ROPS, handles, silencers etc.) must be in-
stalled to the machine prior to using it. In par-
ticular, any troubles which could have effect on
safety must be eliminated immediately.
Arbitrary changes will exclude the manufactur-
er's liability for any damage resulting from this.