Hamm Hd 10c vv User manual

Ref. 2035481/03.08-en

15202-10

HD 8 VV

HD 10C VV

Applying from factory No. H1700001

Operating instructions

with safety notes

The disclosure as well as the duplication of this document, the use and the forwarding of its contents, are forbidden as far as not expressively permitted. Violations will cause indemnities. All rights with respect

to patent, utility sample or design patent registration reserved.

HAMM AG

D-95633 Tirschenreuth/Germany

P.O. Box 1160

Telephone +49-96 31/80-0

Fax +49 96 31/80 120

www.hamm.eu

Operating instructions

with safety notes

Tandem Roller

HD 8 VV

HD 10C VV

HAMM AG • D-95633 Tirschenreuth/Germany • P. O. Box 1160 • Telephone +49 96 31/80-0 • Fax +49 96 31/80 120

II © HAMM AG 2009

TABLE OF CONTENTS

Table of contents

1 GENERAL 1

1.1 Introduction 1

1.1.1 General 1

1.1.2 Foreword to the operating instructions 2

1.1.3 Special identifications in the text 3

1.2 Use 4

1.2.1 Intended use 4

1.3 Notes 5

1.3.1 Indications on sound and vibration 5

1.3.2 Installation instructions for safety device ROPS

anti-rollover bar 6

1.3.3 Safety 7

1.3.4 Fuel 15

1.4 Identification of the roller 16

1.4.1 Type sign, VIN. 16

1.5 Technical data 16

1.5.1 Loading and transport 16

1.5.2 Dimension sheet HD 8 VV 18

1.5.3 Dimension sheet HD 10C VV 19

1.5.4 Technical data HD 8 VV 20

1.5.5 Technical data HD 10C VV 22

2 OPERATION 24

2.1 Control and operation elements 24

2.1.1 General 24

2.1.2 Overview 24

2.1.3 Description of elements 28

2.2 Driving 41

2.2.1 General 41

2.2.2 Precaution measures prior to machine start 43

2.2.3 Start of engine 44

2.2.4 Driving 46

2.2.5 Driving with vibration 46

2.2.6 Stop, switch off engine, leave machine 48

2.2.7 Operation monitoring 49

2.2.8 Towing 50

2.2.9 Water irrigation 52

TABLE OF CONTENTS

3 MAINTENANCE 54

3.1 Introduction 54

3.1.1 General 54

3.1.2 Notes on spare parts ordering 55

3.1.3 Safety 56

3.1.4 Use of biologic hydraulic oil 57

3.1.5 Refrigerant conditioning 57

3.2 Lubrication indications 58

3.2.1 Viscosity - temperature range 58

3.2.2 Lubricants used in delivery status 59

3.3 Maintenance overview 60

3.3.1 Maintenance plan 60

3.3.2 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 61

3.3.3 Maintenance parts (Service kits) HD 8 VV,

HD 10C VV (3W35) 61

3.3.4 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 62

3.3.5 Maintenance parts (Service kits) HD 8 VV,

HD 10C VV (3W35) 62

3.4 Running-in regulations 63

3.4.1 After 50 operating hours 63

3.5 Operation monitoring 64

3.5.1 Operation monitoring 64

3.5.2 Dry air filter 64

3.6 Maintenance once every 10 operating hours 65

3.6.1 Maintenance points at the engine for engine oil change 65

3.6.2 Check and clean dry air filter 65

3.6.3 Control of oil level in the hydraulic oil tank 66

3.6.4 Control of refrigerant level for engine cooling system 66

3.6.5 Control of parking brake and EMERGENCY STOP

function (NOT-STOP) 67

3.6.6 Clean the water filter for the pressure irrigation system 67

3.6.7 Cleaning the spay nozzles 68

3.7 Maintenance once every 250 operating hours 69

3.7.1 Lubricate articulated frame steering joint 69

3.7.2 Lubrication of steering cylinder rod 69

3.7.3 Control of radiator 70

3.7.4 Control of the scrapers 70

3.8 Maintenance once every 500 operating hours 71

3.8.1 Replacing the filter insert for the hydraulic system 71

3.8.2 Replacing the preliminary fuel filter 71

3.9 Maintenance once every 2000 operating hours,

at least once a year 73

3.9.1 Replacement of hydraulic oil 73

3.9.2 Changing the refrigerant 74

3.9.3 Cleaning the water irrigation system 76

3.9.4 Visual inspection of hydraulic system 76

4TABLES 77

4.1 Diagnostic Code 77

IV © HAMM AG 2009

TABLE OF CONTENTS

GENERAL

1 GENERAL

1.1 INTRODUCTION

1.1.1 General

You have purchased a HAMM Quality product.

All parts of this machine have been tested and

verified carefully. They correspond to the quali-

ty you expect.

This machine has been built according to the

current state-of-the-art and the current safety

regulations. However it is indispensable to

read and to observe the safety notes as well as

the operating and the maintenance instructions

prior to start-up. Every inappropriate use, or

use not according to the intended use, of the

machine will cause:

• Dangers to life and health of the user or to

third parties

• Impairment of the machine and further

properties of the user

• Dangers to the efficient work of the ma-

chine

The operating instructions of the combustion

engine is a part of the overall operating instruc-

tions. Maintenance and care of the engine

have to be performed according to these oper-

ating instructions. Any safety notes have to be

followed.

Even if the regulations for safety, use and

maintenance are followed, residual dangers

will remain. Due to the high operating weight

and to the high distance of gravity centres of

the machine, there is considerable danger of

tilting, in particular during travels in transversal

direction to slopes. The smooth surface of the

drums or the tyres, respectively, decreases lat-

eral stability of wet, uneven ground. Operation

is not admitted on snow and ice. When driving

on hard surfaces, and in particular when driv-

ing in transversal direction so slopes, lateral

stability is decreased when the vibration is

switched on (danger of falling).

The high reliability of the machine is preserved

through correct use and careful maintenance.

This includes the use of the obligatory operat-

ing resources and the use of original HAMM

spare parts.

This manual will introduce you to the operation

of the machine. You will find the following in it:

• Regulations for your safety

• The introduction of the machine and its

characteristics

• The operation

• The maintenance instructions

• Indication on spare parts management

and customer service

Our representations will help you to keep your

roller in perfect operating condition.

Our representations will be at your disposition

with consulting and service even after the war-

ranty period. They will provide our original

HAMM spare parts which do not only corre-

spond to the technical requirements but also

ensure exchangeability and quality.

Our customer service training centre holds

courses for roller drivers.

It will give drivers:

• General safety information

• Information on use and maintenance of

the machine

• Information on the practical use of the roll-

• Information of a more rational use with

add-on devices

Furthermore, our specialist sales advisors are

always at your disposition. They will offer you

the optimum product solution for your applica-

tion. The safety, operation and maintenance

notes included in this manual are intended to

be used by roller drivers and mechanics.

Thus, keep this manual always at hand!

GENERAL

2© HAMM AG 2009

1.1.2 Foreword to the operating

instructions

These operating instructions shall facilitate the

introduction to the machine and the use of their

intended operational possibilities.

The operating instructions includes valuable in-

formation in order to operate the machine safe-

ly, appropriately and economically. The obser-

vation of the operating instructions will help to

avoid dangers, decrease repair cost and down-

times, and to increase reliability and lifetime of

the machine.

These operating instructions must be updated

with instructions due to existing national acci-

dent prevention and environment protection

regulations.

The operating instructions must always be

present at the place of utilisation of the ma-

chine.

The operating instructions of the combustion

engine are a part of the overall operating in-

structions of the machine. Maintenance and

care of the engine have to be performed ac-

cording to these operating instructions. Any

safety notes have to be followed.

These operating instructions must be read and

applied by all persons ordered with works with

or on the machine, e.g.

• Operation including care, disposal of oper-

ating supply or auxiliary substances

• Servicing (maintenance, inspection, re-

pair) and/or

• Transport.

Apart from these operating instructions and the

binding accident prevention regulations apply-

ing in the country of use and at the place of uti-

lisation, also the generally accepted specialist

rules for appropriate and safe work have to be

observed.

GENERAL

1.1.3 Special identifications in the text

The following symbols or notes are used for

the identification of text which do not apply to

all machine variants:

Positions in figures

The positions in the figures are represented

with letters and numbers. The positions identi-

fied with letters in alphabetical order are only

explained in the corresponding text segment,

beginning new for each single figure. The posi-

tions identified with numbers correspond to the

numbering of the plates for operating ele-

ments, control devices and switches. They are

identical to the numbers of the individual oper-

ating and control elements. In the describing

text, these position numbers are in brackets.

Among other things, this ensures that impor-

tant and additional information can be found

immediately and without difficulties in the de-

scriptions of the elements.

No part of this publication my be reproduced,

processed, copied and/or published in any way

(imprint, photocopy, microfiche or any other

procedures) without the written consent of

HAMM. This also applies to the corresponding

drawings and schemes.

HAMM reserves the right to change individual

parts at any time without previously informing

the customer. The contents of this publication

can also be changed without prior announce-

ment.

This publication applies to the standard design

of the previously listed machine types. There-

fore it is possible that these instructions include

descriptions of components not installed in

your machine. HAMM does not accept liability

for possible damages resulting from the appli-

cation of this publication on machines deviat-

ing from the standard design.

Please contact to the customer service of your

supplier for all information about adjustment,

maintenance or repair work not included in this

publication.

Only for machines with CE equipment

Only for machines without CE equipment

Option Special equipment

GENERAL

4© HAMM AG 2009

1.2 USE

1.2.1 Intended use

The machine may only be deployed on surfac-

es that can support it. It is intended solely for

deployment for compressing loose surfaces,

road foundations, road surfaces and similar

compactible foundations. Any other deploy-

ment or a deployment beyond this is not

deemed as intended. The manufacturer/suppli-

er is not liable for any damage resulting from

this. The user will bear the complete risk.

The intended use also includes the observ-

ance of the operating instructions as well as

the compliance with the inspection and mainte-

nance requirements set out by the manufactur-

er.

This machine has been built according to the

state-of-the-art and the generally accepted

safety regulations. However, danger for life

and health of the user or impairment of the ma-

chine and of other objects can arise during the

use of the machine.

This machine may only be used in technically

unobjectionable condition, as well as according

to the intended use, and aware of safety issues

and possible dangers, always observing the

operating instructions. All safety devices re-

moved for transport purposes (anti-rollover de-

vice ROPS, handles, silencers etc.) must be in-

stalled to the machine prior to using it. In par-

ticular, any troubles which could have effect on

safety must be eliminated immediately.

Arbitrary changes will exclude the manufactur-

er's liability for any damage resulting from this.

GENERAL

1.3 NOTES

1.3.1 Indications on sound and

vibration

The subsequently listed sound and vibration

indications correspond to the requirements of

the CE Machinery Directive in the version

2006/42/EG.

The sound emission of the machine was meas-

ured according to the CE Sound Emission Di-

rective in the version 2000/14/EG.

Sound indication for driver's seat

The sound pressure level at the place of the

operator, required according to Appendix 1,

section 1.7.4.2 of the CE Machinery Directive,

is:

HD 8 VV.................................. LpA = 84 dB(A)

HD 10C VV ............................. LpA = 84 dB(A)

Sound emission of the machine

The sound power level of the machine, re-

quired according to Appendix 2 of the CE

Sound Emission Directive, is:

HD 8 VV............................... LWA = 106 dB(A)

HD 10C VV .......................... LWA = 106 dB(A)

Vibration indication

The vibration indications for the whole-body vi-

bration on the driver's seat, required according

to Appendix 1, section 3.6.3.1 of the CE Ma-

chinery Directive (weighted effective accelera-

tion calculated according to ISO 2631 part 1),

are:

HD 8 VV..............................................0.3 m/s2

HD 10C VV .........................................0.3 m/s2

GENERAL

6© HAMM AG 2009

1.3.2 Installation instructions for safety device ROPS anti-rollover bar

The machine may only be operated with installed anti-rollover device!

10081-10

M16x50

Mt 209 Nm

GENERAL

1.3.3 Safety

The safety notes summary applies to sever-

al machine types with different equipment.

Thus, it may be possible that some safety

notes are listed which do not apply to your

machine type.

Warning notes and symbols

The following denominations or symbols are

used in the operation instructions for indica-

tions of special importance. Please disclose

these safety instructions also to other users.

Principle; intended use

• This machine has been built according to

the state-of-the-art and the generally ac-

cepted safety regulations. However, dan-

ger for life and health of the user or impair-

ment of the machine and of other objects

can arise during the use of the machine.

• This machine may only be used in techni-

cally unobjectionable condition, as well as

according to the intended use, and aware

of safety issues and possible dangers, al-

ways observing the operating instructions.

All safety devices removed for transport

purposes (anti-rollover device ROPS, han-

dles, silencers etc.) must be installed to

the machine prior to using it. In particular,

any troubles which could have effect on

safety must be eliminated immediately.

• Arbitrary changes will exclude the manu-

facturer's liability for any damage resulting

from this.

• The machine may only be deployed on

surfaces that can support it. It is intended

solely for deployment for compressing

loose surfaces, road foundations, road

surfaces and similar compactable founda-

tions. Any other deployment or a deploy-

ment beyond this is not deemed as intend-

ed. The manufacturer/supplier is not liable

for any damage resulting from this. The

user will bear the complete risk.

• The intended use also includes the ob-

servance of the operating instructions as

well as the compliance with the inspection

and maintenance requirements set out by

the manufacturer.

Immediate danger; possible consequenc-

es:

Death or very severe injuries.

Possibly dangerous situation; possible

consequences:

Death or very severe injuries.

Dangerous situation; possible conse-

quences:

Light or insignificant injuries, warning of

property damage.

Possibly detrimental situation; possible

consequences:

The product or things in its surrounding

may be damaged.

Hints on application and useful informa-

tion.

No information warning against a danger-

ous or detrimental situation.

GENERAL

8© HAMM AG 2009

Organisational measures

• The operating instructions must always be

stored readily available at the place of ap-

plication of the machine (in the tool case or

in the container for this purpose).

• The operating instructions of the combus-

tion engine are a part of the overall operat-

ing instructions of the machine.

• The generally applying legal and other

binding accident prevention and environ-

ment protection regulations must be ob-

served and instructed supplementary to

the operating instructions.

• Such duties may also concern, e.g., the

handling of hazardous substances or the

disposition/wearing of personal protection

equipment, as well as provisions of traffic

law or occupational health regulations.

• The operating instructions must be supple-

mented by instructions for taking into ac-

count factory-related particularities, includ-

ing supervision and notification duties.

• The personnel ordered to perform activi-

ties with this machine must have read

these operating instructions, and in partic-

ular the safety section. It is too late to do

this during work. This is particularly true

for staff only working occasionally on the

machine, e.g. for repair and maintenance.

• The safety and danger awareness of the

personnel during work, taking into account

the operating instructions, must be control-

led at least from time to time.

• The personnel must not wear open long

hair, loose-fitting clothes, or jewelry, in-

cluding rings. Danger of injury due to

catching or pulling-in.

• Personal protection equipment must be

used as far as necessary or as required by

regulations.

• All safety and danger indications at the

machine must be observed.

• All safety and danger indications on/at the

machine must be kept complete and legi-

ble.

• Any changes, conversions, add-ons to the

machine, which could impair safety, must

not be performed without the approval of

the manufacturer. This also applies to the

installation and the adjustment of safety

devices and valves as well as for welding

on load-bearing parts.

• Spare parts must comply with the technical

requirements determined by the manufac-

turer. This is always ensured for original

spare parts.

• Hydraulic hoses must be replaced in the

defined or appropriate intervals, even if

safety-relevant defects cannot be detect-

ed.

• Any intervals for recurring inspections/

tests defined or indicated in the operating

instructions must be kept.

• A workshop equipment corresponding to

the work is absolutely necessary for per-

forming servicing work.

• The installation of tires requires sufficient

knowledge and appropriate mounting

tools.

• The storage places and the use of fire ex-

tinguishers must be announced.

• Fire alarm and fire extinguishing possibili-

ties must be observed.

GENERAL

Selection and qualification of staff; general

duties

• Any work with or on the machine must only

be performed by appropriate and reliable

staff. The minimum legal age must be ob-

served.

• Only trained or instructed staff may be

used.

• The responsibility of the staff for operation,

maintenance and servicing must be clearly

defined.

• It must be ensured that the machine is on-

ly operated by staff ordered to do this.

• The responsibility of the machine operator

- also with respect to traffic regulations -

must be defined; these must allow him or

her to reject unsafe instructions of third

parties.

• Any staff to be trained, instructed, taught-

in, or any staff within a general education

measure, may only work on the machine

under the continuous supervision of an ex-

perienced person.

• Any work on electrical equipment of the

machine may only be performed by a spe-

cialised electrician or by instructed per-

sons under the supervision of a special-

ised electrician and according to the rules

of electric engineering.

• Any work on suspensions, braking and

steering installations may only be per-

formed by specialised staff trained for this.

• Only staff with specialist knowledge and

experience of hydraulics may work on hy-

draulic installations.

Safety notes on certain operation phases

Normal operation

• All working modes which are questionable

with respect to safety must not be per-

formed.

• The operator must get familiar to the work-

ing environment at the place of utilisation

prior to the start of work. The working envi-

ronment includes e.g. the obstacles in the

working and traffic area, the load carrying

capacity of the underground and neces-

sary safeguarding of the working site to-

wards public traffic.

• Measures must be taken which only allow

the operation of the machine in a safe and

functional condition. Only operate the ma-

chine if all protection devices and safety-

related devices, e.g. detachable protection

equipment, EMERGENCY STOP devices

(NOT-STOP), sound protection devices,

aspiration devices, are existing and opera-

tive.

• The machine must be inspected with re-

spect to visually detectable damages and

defects at least once per shift. Any oc-

curred changes (including changes of the

operational behaviour) must be notified

immediately to the responsible entity/per-

son. If necessary, immediately shut down

and secure the machine.

• In case of malfunctions, the machine must

immediately be shut down and secured.

Have the malfunction eliminated immedi-

ately.

• Starting the engine and conducting the

machine may only be performed from the

drivers seat. Do not start the engine by

short-circuiting the electric connections at

the starter, since the machine could imme-

diately start moving. Also, the function of

the starter protection switch must not be

overridden.

• Get familiar with all devices and operating

elements as well as with the functions of

these prior to starting the engine. It is too

late to do this during work.

• The acceleration and braking behaviour of

the machine are influenced by viscous hy-

draulic oil. For this reason, warm up the

machine during the warming phase with

moderate speed and low load until the hy-

draulic oil has heated to 20 °C (68 °F).

• Always wear a safety belt during travel.

• Never adjust the driver's seat during trav-

el.

• The vibration function must never be used

in the immediate vicinity of buildings (dan-

ger of collapse). Prior to switching on the

vibration function, ensure that any lines

laid in the underground (gas, water, sew-

age, electricity lines) are not damaged or

destroyed.

• Observe all switching processes and con-

trol displays according to the operating in-

structions.

• Prior to starting the machine ensure that

nobody can be put into danger by the

starting of the machine.

GENERAL

10 © HAMM AG 2009

• Prior to driveaway, check for persons in

the immediate vicinity of the machine.

• Prior to driveaway/start of work, check

whether the brakes, the EMERGENCY

STOP device (NOT-STOP), the steering

system, and the signaling and illumination

installations are operative.

• Check for sufficient vision. Adjust neces-

sary mirrors correctly.

• Prior to driveaway, always check the acci-

dent-safe storage of accessories. Lift at-

tached add-on devices off the ground.

• Never leave the driver's stand during trav-

el.

• In emergency situations and when

there is a danger, bring the machine to an

immediate stop by operating the EMER-

GENCY STOP switch (NOT-STOP).

• Do not use the EMERGENCY STOP

switch (NOT-STOP) as service brake.

• In emergency situations and when

there is a danger, bring the machine to an

immediate stop by operating the parking

brake!

• Do not use the parking brake as the

service brake.

• When driving on public roads and places,

observe the applying traffic regulations

and bring the machine to an admissible

condition with respect to traffic law, if nec-

essary.

• In case of bad visibility and in darkness al-

ways switch on the lights.

• It is forbidden to transport passengers.

• Always check for sufficient clearance

when passing underpasses, bridges, tun-

nels, overhead lines etc.

• Always keep sufficient distance to borders

of excavation pits and batters.

• Do not use any working procedure that

would impair the stability of the machine.

• The driving speed must always corre-

spond to the conditions of the surround-

ings.

• Do not drive slopes in transversal direc-

tion; keep working equipment and loaded

goods always near to the ground, in partic-

ular when driving down slopes.

• Avoid driving sudden curves when driving

up or down slopes.

• Always switch to a lower gear before a

slope, never on the slope.

• Before leaving the driver's stand, always

prevent the machine making unintentional

movements (0 position lock engaged,

parking brake applied, engine switched

off).

• If the driver removes from the machine, he

or she must pull out the ignition key and

lock the cabin door and, if applicable, the

cabin doors or the dashboard cover.

• Lower down completely any installed addi-

tional devices prior to leaving the machine.

• Never jump from the machine (risk of inju-

ry). Use the climbing steps and the grips.

• Disconnect the engine from electrical sup-

ply with the battery disconnector.

Special work in the scope of machine

utilisation, servicing work, as well as

troubleshooting during working

procedures; disposal

• Comply with adjustment, maintenance and

inspection work and schedules defined in

the operating instructions as well as with

indications on the replacement of parts/

partial equipment. Only specialised staff is

authorised to perform such works.

• Inform operating staff prior to the start of

special work and servicing work. Keep un-

authorised persons off the machine during

these works. Denominate a supervisor.

• During all works concerning the operation,

the production adaptation, the conversion

or the adjustment of the machine and its

safety-related devices, as well as inspec-

tion, maintenance and repair, observe

processes for switching on and off accord-

ing to the operating instructions as well as

the notes for servicing work.

• As far as necessary, safeguard the servic-

ing area spaciously.

• Protect the machine against unexpected

starting during maintenance and repair

work.

For this:

• Lock the main command devices and

pull off the key

• Pull off the key from the battery dis-

connector and

• Attach a warning sign to the steering

wheel.

GENERAL

• Generally, all maintenance and servicing

work may only be performed when the en-

gine is at a standstill.

• Only open the engine hood when the en-

gine is at a standstill.

• Keep away from moving, rotating or re-

volving parts; do not touch these (danger

of accidents).

• Only perform maintenance and servicing

work if the machine is parked on a level,

stable ground and if it is secured against

rolling away and buckling (danger of bruis-

ing).

• Perform maintenance and servicing work

below the lifted driver's stand only when

the lock is latched in. Engine bonnet al-

ways fully open (danger of life).

• After maintenance and servicing activities

that require the lifting of the driver's stand,

the driver's stand must be reattached/

screwed to the engine frames. This is the

only way to ensure the roll-over protection.

• Individual parts and bigger assemblies

must be attached carefully to lifting equip-

ment and safeguarded in a way that no

danger can emanate from these. Only use

appropriate and technically unobjection-

able lifting equipment as well as load-car-

rying equipment with sufficient loading ca-

pacity. Do not rest or work under suspend-

ed loads.

• Only order experienced persons with the

fixing of loads and the guidance of crane

operators. The guiding person must be in

visible range of the operator or have a

speaking contact to him or her.

• During installation work above body

height, use safe climbing aids and working

platforms intended for this purpose. Do not

use machine parts as climbing aids. In

case of maintenance work in greater

heights, wear fall protection. Keep all han-

dles, steps, handrails, pedestals, plat-

forms, ladders, free from dirt, snow and

ice.

• Clean all oil, fuel, and care agent residues

from the machine, in particular from con-

nections and screwed connections, prior

to maintenance and repair work (fire haz-

ard). Do not use aggressive cleaning

agents. Use fibre-free cleaning cloth.

• Prior to cleaning the machine with water,

vapour stream (pressure washer) or other

means of cleaning, cover/seal all aper-

tures which must not be penetrated by wa-

ter/steam/cleaning agent due to safety or

functionality reasons. Electric motors and

distribution cabinets are specially endan-

gered in this respect.

• After cleaning, the covers/seals must be

taken off completely.

• After cleaning, check all fuel lines, engine

oil lines, and hydraulic liquid lines for

leaks, loose connections, chafe marks,

and damage. Eliminate detected defects

immediately.

• Always tighten any screwed connections

loosened during maintenance and servic-

ing work.

• If the removal of safety devices is neces-

sary for rigging, maintenance and repair,

the safety devices have to be re-installed

and checked immediately after the end of

the maintenance and repair work.

• Take care for a safe and environment-

friendly disposal of operating and auxiliary

substances, replaced parts and contami-

nated cleaning material.

GENERAL

Notes with respect to special types of

danger

Electrical energy

• Only use original fuses with the correct

power value. Immediately shut down the

machine in case of troubles in the electric

power supply.

• During the start of the machine with bat-

tery connection cables, always connect

the positive pole to the positive pole and

the negative pole to the negative pole. Al-

ways connect the negative pole last and

disconnect it first.

• Keep sufficient distance between the ma-

chine and overhead voltage lines. During

works near electric overhead lines, the

equipment must not come near to the

overhead lines. Danger of life! Inform your-

self about safety distances to be kept.

• After touching high-voltage lines:

• Do not leave the machine

• Drive the machine out of the danger

area

• Warn surrounding persons not to

come nearer and not to touch the ma-

chine

• Have the voltage shut down

• Only leave the machine after it abso-

lutely sure that the touched/damaged

line is de-energised.

• Any work on electrical installations or op-

erating resources may only be performed

by a specialised electrician or by instruct-

ed persons under the supervision of a spe-

cialised electrician and according to the

rules of electric engineering.

• During works at the electric installation,

the machine must be de-energised at the

battery disconnector or by disconnecting

the negative pole (earthing strip) at the

battery.

• Do not smoke during maintenance work at

the battery (danger of explosion). Keep

away igniting sparks or open flames.

• Dispose used batteries properly.

• The electrical equipment of a machine

must be inspected/tested regularly. Any

defects, as e.g. loose connections or burnt

cables, must be eliminated immediately.

• Only use tools insulated against voltage.

Gas, dust, vapour, smoke

• Only operate combustion engines and fu-

el-operated heating systems in sufficiently

ventilated areas. Take care for sufficient

ventilation before starting in closed rooms

(danger of poisoning). Observe the regula-

tions applying for the respective place of

application.

• The operation of the machine is inadmissi-

ble in places where flammable gases or

dusts can occur (e.g. near fuel storage ar-

eas, coal storage areas, cereals storage

areas, wood dust or similar).

• Unusual sounds and strong smoke ex-

haust of the engine during operation can

point to dangers. Find out the cause and

have the damage repaired.

• Welding, torching and grinding work may

only be performed at the machine if this is

expressivley admitted. There may be fire

and explosion hazard.

• Prior to welding, torching and grinding,

clean the machine and its surroundings

from dust and flammable substances and

take care for sufficient ventilation (danger

of explosion).

Hydraulic system, pneumatic system

• Only staff with specialist knowledge and

experience of hydraulics may work on hy-

draulic installations.

• All lines, hoses and screwed connections

must be checked for leaks and visible

damage (at least once per year). Dam-

aged parts must be replaced immediately.

Further operation is inadmissible. Oil

spurting out can lead to injuries and fire.

• Liquids spurting out under high pressure

(hydraulic oil, fuel) can penetrate the skin.

In case of such injuries consult a doctor

immediately; otherwise, severe infections

may occur.

• Prior to work on hydraulic lines, safeguard

the machine against rolling away (parking

brake, wedges). Lower down add-on de-

vices completely. Only then remove the

pressure from the lines.

• Remove the pressure from system sec-

tions to be opened and from pressure lines

(hydraulics, compressed air) according to

the assembly descriptions prior to begin-

ning the repair work.

GENERAL

• Lay and install hydraulic and compressed

air lines appropriately. Do not confuse con-

nections. The fittings, the length and the

quality of the hose lines must comply with

the requirements.

Noise

• Sound protection devices at the machine

must be in protection position during oper-

ation.

Fuel, oils, greases and other chemical

substances

• Only appropriate and clean lubricants may

be used. Otherwise the guarantee be-

comes void.

• During the handling of oils, greases and

other chemical substances, observe the

safety regulations applying for the respec-

tive product.

• Do not heat oil above 160 °C (320 °F); oth-

erwise, oil or oil vapours may ignite.

• Prior to filling up fuel, switch off engine and

heating and pull out the ignition key. Do

not fill up fuel in closed rooms. Wipe away

spilled fuel immediately.

• Be extremely careful when handling fuel -

increased fire hazard. Never fill up fuel

near open flames or igniting sparks. Do

not smoke during filling up!

• Be careful during the handling of brake flu-

id and battery acid (noxious and caustic).

• Be careful during the handling of hot oper-

ation and auxiliary materials (danger of

burning or scalding).

• Release emulsions for tires may only be

mixed from water and release concentrate

according to the indications of the release

agent manufacturer. The environment pro-

tection regulations must be observed.

Transport and towing

• Only tow, load and transport according to

the operating instructions.

• Only use appropriate transport means and

lifting hoist with sufficient load capacity.

Take into account the weight and the di-

mensions (technical data).

• Only use stable loading ramps with suffi-

cient carrying capacity for loading. Take

care not to endanger persons by tilting or

sliding.

• Prior to loading ensure that the vehicle

(e.g. trailer, flat bed etc.) cannot tilt up-

wards when driving onto the loading area.

• Do not step or rest under suspended loads

(danger of life).

• Do not rest in the danger zone of the ma-

chine during the guidance and loading of

the machine (danger of life).

• Use the specified gantries.

• Drive the machine slowly onto or from the

loading area, respectively.

• Safeguard the machine with square timer,

wedges and tensioning ropes against

shifting. Safeguard the attenuation ele-

ments of the drum suspension against

overload by means of a support.

• Remove square timbers, wedges and ten-

sioning ropes completely before unload-

ing.

• All safety devices removed for transport

purposes (anti-rollover device ROPS, han-

dles, silencers etc.) must be installed to

the machine prior to using it.

GENERAL

• During towing, keep the specified trans-

port position, the admissible speed and

the travel path.

ROPS cabin

• The machine frame must not be warped,

bent or cracked in the cabin fixing area

(deformation).

• The reinforcement elements of the ROPS

cabin must not show rust, damage, fis-

sures or open fractures.

• All screwed connections of the reinforce-

ment elements must comply with the given

specifications and must be screwed tightly

to each other (observe tightening torque

values).

• Bolts and nuts must not be damaged, bent

or deformed.

• Additional parts may not be installed to the

reinforcement elements without the manu-

facturer's approval.

• Any change to the reinforcement elements

which would decrease its strength, is inad-

missible.

ROPS anti-rollover bar

• The machine frame must not be warped,

bent or cracked in the ROPS fixing area

(deformation).

• The ROPS must not show rust, damage,

fissures or open fractures.

• All screwed connections must comply with

the given specifications and must be

screwed tightly to each other (observe

tightening torque values).

• Bolts and nuts must not be damaged, bent

or deformed.

• Additional parts may not be installed with-

out the manufacturer's approval.

• Any change which would decrease the

strength of the ROPS is inadmissible.

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