Harbor Freight Tools 03513 User manual

CORDLESS MOWERCORDLESS MOWER
CORDLESS MOWERCORDLESS MOWER
CORDLESS MOWER
24 VOL24 VOL
24 VOL24 VOL
24 VOLT - 15 INCH BLADET - 15 INCH BLADE
T - 15 INCH BLADET - 15 INCH BLADE
T - 15 INCH BLADE
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
Copyright © 2002 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
03513

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Specifications
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children should not be allowed to use the lawn mower.
Children must never be allowed in the cutting area. Do not let them handle machines,
tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to
inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or attachment to
do the work of a larger industrial tool. There are certain applications for which this tool
was designed. It will do the job better and more safely at the rate for which it was
intended. Do not modify this tool and do not use this tool for a purpose for which it
was not intended.

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6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid footwear
are recommended when working. Wear restrictive hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
8. Do not overreach. Keep proper footing and balance at all times. Do not reach over
or across running machines.
9. Maintain tools with care. Keep tools sharp and clean for better and safer
performance. Follow instructions for lubricating and changing accessories. Inspect
tool cords periodically and, if damaged, have them repaired by an authorized
technician. The handles must be kept clean, dry, and free from oil and grease at all
times.
10. Disconnect power. Unplug fuse when not in use.
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches
are removed from the tool or machine work surface before plugging it in.
12. Avoid unintentional starting. Be sure the switch is in the Off position when not in
use and before plugging fuse in. Do not carry any tool with your finger on the trigger.
13. Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
14. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified
technician. Do not use the tool if any switch does not turn On and Off properly.
15. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor
Freight Tools.
16. Do not operate tool if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.
17. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician.
18. Pacemaker safety warning. People with pacemakers should consult with their
physician(s) before using this product; operation of equipment in close proximity to a
heart pacemaker could cause interference or failure of the pacemaker.
Note: Performance of this tool may vary depending on variations in battery voltage.

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Warning: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
Lawn Mower Safety Precautions
1. The lawn mower should only be used for cutting grass, not weeds or shrubs.
2. Before mowing the grass, remove all obstacles from the grass that could cause
damage to the mower, or personal injury if thrown.
3. Before plugging in the fuse, use a wrench and check the cutting blade for tightness.
4. Always mow across slopes, not up and down them.
5. Never tilt the lawn mower, or run it over surfaces other than grass when the motor is
running.
6. Wait for the blade to stop turning, and unplug the fuse before emptying the grass
basket, carrying the mower, changing blades, clearing blockages, or when finished
mowing.
7. Never use the mower in the rain, or in wet conditions.
8. Never turn on the mower while it is lying on its side.
9. Unplug the fuse before turning the lawn mower on its side.
Unpacking
When unpacking, check to make sure the following parts are included. Refer to the photo
below. If any parts are missing or broken, please call Harbor Freight Tools at the number on
the cover of this manual as soon as possible.
Batteries (61)
Battery
Charger (65)
Fuse (4)
Upper Basket (38)
Lower Basket (39)
Upper Handle (33)
Lower Handle, Left (30)
Lower Handle, Right (31)
Mower Assembly
Handle screw (37)
Washer (34)
Bolt (36)

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Battery Charging
Before installing the batteries, you must first fully charge them.
1. Place the Battery (61) in a clean and dry location at room
temperature, away from any flammable gases or material.
2. Plug the Charger (65) connector into the Battery connector.
The connectors will only fit one way. Do not force the
connection. See illustration “A”.
3. Plug the Charger module into an electrical outlet.
4. Allow the Battery to charge from between 24 and 30 hours.
5. After the Battery is charged, unplug the Charger module from
the electrical outlet, and disconnect the cable connectors.
The Battery is ready to install into the Mower housing. The Battery can also be
charged within the Mower, and left charging until the Mower is used again. Always
remove Fuse (58) when charging.
Assembly
1. Insert the Lower Handle (31) into the hole on the right side of the Cutter Housing (1),
and the Lower Handle (30) into the hole on the left side. Tighten securely with Screws
(32). See illustration “B” below.
2. Attach the Upper Handle (33) to the Lower Handles (30 and 31) using Knobs (37) and
Screws (36). There are two sets of holes on the Lower Handles to select from,
depending on the desired handle height. Tighten both Knobs securely. See illustration
“C” below.
3. Assemble the Upper and Lower Basket (38 and 39) by snapping the tabs on one side
into the slots on the other side.
4. Lift the Discharge Cover (7) and place the two slots on the grass basket over the tabs
on the Cutter Housing. Press the Grass Basket handle down to lock in place.
5. Remove Fuse (58). Connect the Battery connector to the Mower connector, and set
the Battery into its storage compartment. See illustration “D” below.
B
A
CD
Fuse (58)

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Operation
Set Cutting Height
Caution: Always pull the safety Fuse (58) from the lawn mower before making adjust-
ments.
1. Unplug Fuse (58).
2. Set the lawn mower on its side.
3. Using both hands, pull out the spring loaded front and rear
axles to the desired height.
The higher the wheel, the shorter the cut.
Turning on the Lawn Mower
Caution: Before operating the Lawn Mower, make sure that the grass to be cut is free
from rocks, water hoses, and other items that could damage the Lawn Mower.
1. Move the Mower onto the grass to be cut.
2. Lift Lid (5) and insert the safety Fuse (58).
Note: Any automotive 50 amp fuse will work here.
3. Push in on Safety Button (44), then squeeze and hold the Switch Handle (42).
The motor will start. Wait until the motor reaches full speed before proceeding to cut.
4. When finished cutting, and you need to clean the Cutter Housing or to empty the
Grass Basket, first release the Switch Handle and wait for the motor to stop turning.
Then, unplug the safety Fuse (58) before proceeding.
5. Recharge the Battery as described on page 5.
6. Store the Mower in a clean and dry location, out of the weather.
(44)
(42)

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Maintenance
WARNING: Before performing any maintenance or adjustments on the Lawn Mower,
unplug the safety Fuse (58). This will keep the motor from turning on accidently.
General
1. Clean all areas of the Lawn Mower immediately after each use.
Do not allow grass cuttings to become dry and hard. This will affect the cutting
performance. Do not use water to hose down the Lawn Mower. This will damage the
motor.
2. Periodically check all nuts, bolts, and screws for tightness, especially the Blade bolt.
3. Store the Lawn Mower in a clean, dry location.
4. Periodically lubricate the axles and wheels with a light oil.
Cutting Blade Removal
1. To remove and refit the Blade (23), turn the Mower over to reveal the Blade and
mounting hardware.
2. Hold the Blade with a gloved hand. With the other hand, remove the Blade securing
bolt and washer using a suitable spanner wrench.
3. Remove the Blade. If sharpening is needed, it should be done by a qualified
technician.
4. To replace the Blade, align the Blade hole onto the bottom of the shaft. Replace the
washer and bolt with the spanner wrench. Securely tighten.
Battery
1. Remove the safety Fuse (58) before charging.
2. Charge the battery before each use. You can, however, keep the Charger connected
and charging the Battery when the Mower is not in use.
3. Charge the battery fully.
4. To avoid accidents, charge the supplied battery only. Do not use a different charger
with this battery.
5. Do not expose the battery to rain or wet conditions.
6. To avoid damage of cable and plug, never pull the cable to disconnect the charger.
7. Do not use the charger if the cable or plug are damaged.
8. Repairs should be carried out by qualified technicians only.
9. Do not touch the battery poles with any conductive source.
10. Do not store the battery in a box with other metal objects.

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NOTE: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
11. Do not throw the batteries in a fire. Properly recycle.
12. Replace only with the same type of sealed lead acid or gell cell rechargeable, deep
cycle type batteries. Never mix different brands of batteries as they could have
different chemical reactions.
Parts List

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Assembly Drawing
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-
TOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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