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  9. Husqvarna AD 10 Instruction manual

Husqvarna AD 10 Instruction manual

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Workshop manual
AD10
GB
Technical data
Feature Data
Model AD10
Motor power, W 
Weight, kg 
Max. drill diameter, mm 
Feed rate, m/min 
Power supply  
Current limit, A  
1. Introduction 1
 
2. Service guide & troubleshooting 3
  !"# 
3. Safety & symbols 7
$ %&#!  
'&&# ()*!% ) #% 
. omponents – orientation 9
+&,# &! %&!)!   -
.!)!  !//0 
5. Gear house 11
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2)*%  
6. ontrol panel and motor cover 15
7. Dismantling motor unit and power cable 17
8. Electronics & circuit board 19
.!!% , -
.&#*!1 
3%&&1) 
9. Pinion & machine motor 23
4 ! 
5!! 
10. Tools 27
11. Software 29
4!))  
HUSQVAR A
AD10
Page
CONTENT
Introduction 1
1.Introduction
1
Dismantling in basic steps
Spare parts
IPL DOCUME T
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89!7 577 02 90–01
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 <!!  #)* 1 &
& *%(1 ,18
Workshop manual
) #% &%#1)!0!=!!&1#
& &!) !"#! ! 68!)
/()% 1%,>/1 /* 
!)18
OUTLI E
.!/1&!))! /&1 1
!#*%!! #1% 8
&1&* %!&%!1
!&!,1) %  !1!,!)/;
!#/&=83&&0,;
 &!/!#& 10!#%1*
1) %1! 8
) )& &%# %
(!#/% *&&!)!! !,);
& (!# 1!0!)%
&!%%!0,!&&!/&)
&! & 18
?, !!0) ! 1 ()*% 
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!!%&8
LAYOUT – PICTURES A D TEXT
&#)!%( !#!#1
)& &!#/!#!&1#8
:!  1&!%#) ,#,;
 & 1:% ! ,!0!=! 
)& 8
CO TE TS
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0&1 1 *!%1
!!,&8
%!,&!  &, &
0%%, &,!%/ #*%8
Service guide & troubleshooting 2
2.Service guide & troubleshooting
3
Troubleshooting and suggested actions
1. Machine does not start (no led nor feeding function)
Action at customer 8 .! &# !1!#%01#%>&# 1/&2.8
8 .&=) &(!!# 1(!)& *() !,' ',,*#! ! &! !% %8
8 ?,!*%)@ 1)& !/&0!=!8
Action at service workshop
A
B
D
E
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%8
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! 
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 %8
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) &8
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8 .! &# !1
!#%01#%>&#;
 1/&2.8
8 5#/!%0
)#%)!/&*%
9 19&8
•?,/!%!7
–%&) &(
!0&*%&8
8
8 2)*% 1>&&=8
8 ?,/!% 
/!#0!
7
–%&&&#
*!1&8B
2. Machine suddenly feeds at full speed
(When reconnected, the diode is on but nothing happens as potentiometer is turned)
Action at customer
 1)& !/&0!=!8
Action at service workshop
A
B
8 2)!/&*%,!)!#%8
8 ) %&! !% %&88
8 .&=%%&*%&! &! 
•2%& (1)1&*%!&!)!  8
8 2)*%#  1>&&=8
8 2%&! !)
8 2>&&=8
2%&&&#*!1&8B8
3. Machine starts flashing rapidly during upstart process
Action at customer 8 &! &,!)) !0 1%)& !:)%( !#8
8 28
Important:1! !# ! !)!!1%(1# #8
D!:8&86,1!1! 8 #)& & &&=&# #8
8 ?,!*%)@ 1)& !/&0!=!8
Action at service workshop
A
B
)!!)# !)(*,#%(8
8 2)!/&*%,!)!#%8
8 ) %&! !% %&88
8 .&=&*%&! &! !)# !
•2%& (1)1&*%!&!)!  8
8 2)*%#  1>&&=8
8 2)!/&*%!)# !&8A 1)#!/
%18
•/%#!#%1*!:8=EF.FC8
8 ?,!>&&#1E&&= !&*%8
8 2%& )!!B ! # ,/%#,#%(8
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2 Service guide & troubleshooting
4
Troubleshooting and suggested actions
. Machine starts flashing rapidly after a short period of drilling (1—5min)
Action at customer .&=&) !1%%%%7
8 2)!/!0&*% 1#1%%%%& =%/&&=,!# ##% &8
8 %% 0)%%1%%&!0 )(1&)& !/>%!1,# &! 8
•# ! !)!)1>!!  1))* *#! # %1!1)&!  #!#%8
8 D 1&11#!!/>%!1)& #!)&%%(1#&):)#)%/%6*%!0! %/%#8
8 2)& *()!/ !0&*%,!)!0) ,!,0&! 18
8 ?,!*%)@ 1)& !/&0!=!8
Action at service workshop
A
B
D
.&=,)!!<&!!% , 7
8 # ! !)%!0%(
 1% &,#%%(7
•%!0*#  !!#%18
8 #%%(&&=, # *(
1& &! !% %8
8 2%&,#%(, &88
8 ,1 ,# &! *(
)!#  ! 
 1@
8 6&&%*0 ,1
!# 1,%!!!1&%(! 
%%8
•)& !#%1*&;
*%!#%%) )#)!,
-=8
Important: &! ;
!)&,#%%(#!):8G
!,/%*% 8
?,)& &*%!#%%%
 =7
8 H ,! !,!);
*!:8
•? &!, !*!:
!#%1*1) %1<
!!#%(&&=1&88
8 2%& (
0! !1)18
? &!, ! !! ! 
,#%0*!:7
•2%&)!!B ! ># 
&8B-8
5. Machine starts flashing rapidly after a longer period of drilling (5—60min)
Action at customer .&=&) !1%%%%8
8 2)!/6 1#& =%/!,1%%%%&&=,!/( &8
8 .&=,1%%&!0 0! !## / !,) %18
8 )* )#!#%1**%!0F.FC 1)& !#%1 !*#1 1&# %8
8 ?,!*%)@ 1)& !/&0!=!8
Action at service workshop )*!/I85& ,% 1%(,!!1!,1%% B) J
6. Machine has a tendency to spin around its attachment while drilling
Action at customer
.&=5>&0%(&#1 !#%1&8%%88
7.Drill machine connected to AD 10 does not start
Action at customer 8 .&=61!1)&!  #!#%8
8 .&=@42.!,1%%)!!&/1&&=1%%)!!0&1! 8
8 .! &1%%)!!1&%(!!0!#% !/#!)&1%%,168
8 ?,1%%)!!! %(0!=0 &! &11&%(!!0!#% 1)& !/&0!=!8
Action at service workshop
A
B
8 4&! !% %' ',,*#! @0&1!1!  1!,,8
8 H ,!&%&= !,!)%( 1)& 8
•?, !&%&= !) &(!&*%)(*1)18
8 2)!/&! !% %&88
8 2)!/&*%,!)!! A&8
8 .&=&! &0 ) &(!# 1
&! &&#!,,0 ) &(!1!0 8
8 )*%&88
8 .! &&! !% %8
8 .! &# !1!#%01#%>&# 1/&2. 1
0&# ! 8
8 5#/!%0)#%)!/ 1!! 5&88
8 ?,/!%!%(!,# 1)1 1 &&#
*!1!#%1*%&18
8 ?,/!%K>&*%,#%( 1!#%1*%&18
8. Y-cable is faulty
Action at customer
 1)& !/&0!=!8
Action at service workshop
)*%K>&*% 1%&&8B8
Service guide & troubleshooting 2
5
Tightening torque
Torque for occurring metric fasteners (Nm±5%)
D!0 !1%%, !#%1* 10!"#&&!1 !*%7
Strength class 8.8
SS-EN 29898-1
metric coarse pitch threads
Strength class 10.9
SS-EN 29898-1
metric coarse pitch threads
Screw head Hex Hex FZB Countersunk FZB Hex Hex FZB Countersunk FZB
Type '%1 ( '%1 ( '%1 '%1 ( '%1 ( '%1
5          -
5 -         
5   -       -
5 - -        
5          
5    -      