Impact Pumps SLX-40 User manual

SLX-40
Installation Guide
This document explains how to install the SLX-40 to deliver water to a raised
tank located near to the well. Installation of the SLX-40 should take a certied
installer less than two hours once the tank stand and well are constructed.
For operating and troubleshooting help, please refer to the accompanying
“SLX-40 User Guide”.
Quick Start Installation Guide Summary Page 2
Packing List Page 4
Required Items Not Included With The SLX-40 Page 7
Tools Needed For Installation Page 8
Installation Instructions Page 10
To register for the 5 year warranty or to get further support, including in
other languages such as:
- Français,
- Español,
- Português,
Visit www.impactpumps.com/support or scan this code:

32 SLX-40 Installation GuideSLX-40 Installation Guide
SLX-40
Quick Start Installation Guide Summary
C
A
D
30cm
(1 foot)
Tightly secure cable ties 120cm (4 feet) apart
Outlet Tap (F)
HDPE
riser-pipes
HDPE
down-pipe
HDPE
riser-pipes
1¼” Hose
1½” Hose
Surface-Pump
Submersible-pump
Tank raised above
highest point on D
25m
Maximum
Head
E
More detailed instructions are on page 10
Connect the down-pipe to
the correct ports.
HDPE
down-pipe
B
Water pumped down into the SLX-40 submersible-pump is returned up the riser pipes with extra water
lifted from the well.

54 SLX-40 Installation GuideSLX-40 Installation Guide
SLX-40
Packing List
TIP:
and reassembled during installation.
Submersible-pump
Surface-pump suction port ttings
(assumes 1 ¼” hosetail inlet on
surface-pump)
Suction port tank ttings
Surface-pump outlet ttings
(assumes 1 ¼” hosetail outlet
on surface-pump)
A
C
S
B
Well-head Tank return ttings
Outlet tap tank ttings
D E
FElbows and hose tail to connect to A (with
surface-pump inlet lter) and to E

76 SLX-40 Installation GuideSLX-40 Installation Guide
2x 1½“ hose clips and 7x 1¼” hose clips
3x 40mm M8 Nuts and Bolts for bolting down
the well-head (D)
1 reel PTFE thread sealing tape
6m wire for HDPE hosetails
25x Cable ties for HDPE pipes
Surface-pump with 1 1⁄4” hosetails and 2x hose clips. The
surface-pump should have a maximum ow rate of more
than 1,500 litres per hour. The surface-pump should also
have a ow rate of no more than 3,000 litres per hour
when providing a pressure head of 25m. Please see your
distributor for a list of recommended surface pumps
HDPE (PE100) PN16 (SDR11) pipes, 40mm
outside diameter, 3 lengths equal to the
installation depth. Please note that the
maximum installation depth is 25m (82feet)
Tank or water butt (200L or more) including
provision for overow/tank switch if required
Good quality 1¼” and 1½” suction hoses
(equal lengths of at least the intended
distance from the well-head to the tank). The
hoses should be UV resistant and preferably
opaque (not see through). Suction hoses
should not collapse if squeezed. Either
of these hoses may be supplied with the
surface-pump or purchased separately
SLX-40
Required Items Not Included With The SLX-40
TIP: At least a small tank is required for all
The tank should be raised on a plinth or stand so
that the bottom of the tank is higher than the
well-head (D).
Tank raised above highest
point on Well-head (D)
WARNING! EXCEEDING THE PRESSURE HEAD AND FLOW

98 SLX-40 Installation GuideSLX-40 Installation Guide
SLX-40
Tools Needed For Installation
Heat source to soften the HDPE pipes in
step 13 (e.g. blow torch, hot air gun or
means to build a small re). You may wish
to use gloves to improve grip and avoid
burns whilst pushing heated pipes onto the
SLX-40 hosetails
2 pairs of adjustable pipe wrenches or water-
pump pliers for steps 5 and 25
Hole making tool for the tank ports in step 3
(e.g. hot pipe, hole saw or short, sti blade)
Hacksaw cutting blades for cutting hoses and
HDPE pipes
Pliers with wire
cutting blade
for cutting and
twisting wire
in step 14 and
cutting cable
ties in step 17
String and weight
to check the depth
of the well
13mm spanner for tightening M8 bolts if
used in step 26
Means to provide 100L of priming water
AFTER SLX-40 installation
100 litres
Optional or
recommended items:
• Fittings and pipes/hoses to plumb an
overow return to the well
• Woodscrews, anchor bolts or appropriate
fasteners to secure the well-head to
whatever platform structure is used to
support the SLX-40 at the top of the well
or borehole. (Please note that 3x40mm
M8 bolts are supplied for use with a metal
framework or concrete castings)

1110 SLX-40 Installation GuideSLX-40 Installation Guide
Installation Instructions
SLX-40
B
A
C
Outlet Tap (F)
Tank raised
above highest
point on (D)
1¼” Hose
Surface-Pump
HDPE
down-pipe
Submersible-pump
25m
Maximum
Head
E
D
1½” Hose
HDPE
riser-pipes
Install a suitable support to hold the Well-Head (D) centrally over the well so that it does not touch
or rub on the sides of the well. The support should be suciently sti and strong to support the
weight of up to 4 people plus 100kg.
If the well is greater than 20cm (8”) in diameter, please ensure that it is completely
covered and safe, ensuring it is not possible for a person to fall into the well!!
1
OR OR
2
this could be a simple
metal frame made from
Angle iron
This could be a concrete
slab with a suitable
opening as shown
this could be a
wooden or thick steel
manhole cover.
D

1312 SLX-40 Installation GuideSLX-40 Installation Guide
Cut two 42mm diameter holes near the bottom of the empty tank for A and E.
Cut a 42mm diameter hole for F approximately 10cm (or 4”) higher than the holes for
A and E. This 10cm (4”) height dierence will ensure there is always water in the tank to
prime the surface-pump if it is removed.
3
4
TIP:
10cm (4”)
F
AE
Install F in the highest hole.
Install A and E.
6
5
TIP:
TIP:
TIP:
F
A
A
E
E

1514 SLX-40 Installation GuideSLX-40 Installation Guide
Join B to the surface-pump suction port and C to the surface-pump outlet port using two short
20cm (8”) lengths of 1¼” hose and hose clips.
8
Place the tank in its nal intended location.
7
TIP:
B
C
1¼” Hose
Surface-Pump
Place the surface-pump in the desired location between the tank and the well. Join A to B
using 1¼” hose and hose clips.
9
TIP:
A
B
1¼” Hose
Surface-Pump

1716 SLX-40 Installation GuideSLX-40 Installation Guide
Close all the valves and pour approximately 100 litres of priming water into the tank (no less).
10
TIP:
A
100 litres
11 12
Measure the total depth of the well
using a weight with a string or a
tape measure and mark the depth
of the well.
Cut three PN16 40mm HDPE pipes
lengths that are 100cm (3 feet)
shorter than the total depth of the
well. The maximum head of the
SLX-40 is 25m (82 feet), therefore,
the HPDE pipes should also not be
cut longer than 25m (82 feet)
TIP:
TIP:
TIP:
100cm
(3 feet)
HDPE pipe

1918 SLX-40 Installation GuideSLX-40 Installation Guide
13
TIP:
TIP:
submersible-pump and the other to hold the pipe.
S
Heat the end of one HDPE pipe, and push it over the full length of a hosetail on the
submersible-pump.
14
16
Whilst the HDPE
pipe is still warm,
wrap one of the
lengths of wire
around the pipe joint
twice, and twist with
the pliers until tight.
Cut o any excess
wire and fold the
twisted end down
against the pipe.
Stretch the 3 HDPE pipes out straight and tie them
together using the cable ties at least every 120cm
(4 feet). Leave the top 200cm (6 feet) of pipe
untied. The cable ties should be tightened as
much as possible using pliers to avoid them
becoming loose over time.
TIP:
TIP:
TIP:
120cm (4 feet)
200cm (6 feet)
Repeat steps 13 and 14 for the remaining two HDPE pipes.
15

2120 SLX-40 Installation GuideSLX-40 Installation Guide
17
18
Cut the cable ties ush.
With the 3 HDPE pipes pulled tight and straight, cut the 3 pipes to the same
length. Remove any HDPE cuttings from inside the pipes.
19
20
Check which pipe is connected to the down-pipe port on the submersible-pump, identied
by the downwards pointing arrow shown. Connect this HDPE down-pipe to the down-pipe
port on the well-head (D) using the method described in step 13 and 14.
Connect the other two pipes to the remaining two ports on the well-head (D) by repeating
steps 13 and 14 above.
TIP:
D
Submersible-pump
HDPE
down-pipe

2322 SLX-40 Installation GuideSLX-40 Installation Guide
21 2322
When all the pipes have been
joined at both ends, tie the top
200cm (6 feet) of pipes tightly
together with a cable tie using the
same method as steps 16 & 17.
Insert the submersible-pump
into the well.
After installation you will be required
to complete a ‘Site Installation Report’
form that will ask you to conrm the
following key installation steps have
been completed: TIP:
help with this step.
Tightly secure cable ties
120cm (4 feet) apart
Wire tightly
twisted around all
HDPE joints
HDPE down-
pipe joined to
correct port
HDPE
down-pipe
The Site Installation Report’ form
will also ask you to upload a
photo showing the HDPE pipes
correctly joined together and
onto the submersible-pump. If a
camera is available, please take
a photo that includes everything
shown in the example image.

2524 SLX-40 Installation GuideSLX-40 Installation Guide
D
C
24
25
Connect C to the 1¼” hose port on D using a 1¼” hose and hose clips.
Connect the 1½” hose
connection on D to E
using the 1½” hose.
E
1½” Hose
D
1¼” Hose
26
27
Ensure the surface pump and
hoses are suitably positioned,
then secure the well-head
(D) using the 40mm M8 bolts
provided or by using
woodscrews or anchor bolts.
Open all the valves on the
surface-pump circuit (i.e.
on B, C and E) and check
that the hoses and surface-
pump ll with water.
TIP:
TIP:
D

2726 SLX-40 Installation GuideSLX-40 Installation Guide
The surface-pump manual should be followed carefully. Connect
the power source to the surface-pump and run the surface-pump.
28
supplies are isolated
TIP: Any air in the surface-pump and hoses
can be vented by twisting the red cap on D, as
shown in this image:
TIP: Any air present in the
surface-pump can be vented
by temporarily part-opening C,
as shown. This process will be
more eective if C is raised.
D
C
Surface-
pump
TIP:
Look into the tank to check that the surface-pump inlet does not suck in any air while
pumping. Check that any air remaining in the system has circulated and settled out in
the tank and the SLX-40 has a steady beat. This may take up to 5 minutes.
Please refer to the Troubleshooting section of the
‘User Guide’ booklet for further support if required.
29
Surface-pump
Run for 5 minutes
to release air

2928 SLX-40 Installation GuideSLX-40 Installation Guide
The SLX-40 should now start lifting more water to the surface tank than is pumped down the
down-pipe. Run the pump until the water level in the tank is above where the hoses connect
to the tank when it is level. Please ensure the tank is covered with a lid or other cover.
30

3130 SLX-40 Installation GuideSLX-40 Installation Guide
please also upload a
Please talk through the “User Guide” with the operator of the SLX-40. Conrm
that they know how to connect and run the pump including how to expel air.
Please complete the ‘New Pump Owner’s Copy’ of the ‘Site Installation
Report’ which is printed on pages 37 to 40 of this guide. Please leave this ‘Site
Installation Report: New Pump Owner’s Copy’ with the New Pump Owner.
If you do not have access to the internet, please also complete the
‘Distributor’s Copy’ of the ‘Site Installation Report’ which is printed on pages
33 to 36 of this guide. Please return this ‘Site Installation Report: Distributor’s
Copy’ to your distributor who will submit it to Impact Pumps
Thank you for installing the Impact Pump SLX-
40. The SLX-40 is designed to give many years of
trouble-free service and peace of mind. If you or the
operator need any further support, please visit www.
impactpumps.com/support or scan this code:
Before the 5 year warranty can be activated a ‘Site Installation Report’ must be
submitted to Impact Pumps. Please complete the ‘Site Installation Report’ by visiting
www.impactpumps.com/support or by scanning this code:
The ‘Site Installation Report’ form will ask you to conrm the following key installation
steps have been completed:
31
Tank has a lid
Tank has a lid
Tank raised above
highest point on D
Good quality UV
resistant suction
hoses installed
with hose clips
Surface-pump
connected in
correct direction
Outlet (F) installed
above tank hose
connection (A) and (E)

3332 SLX-40 Installation GuideSLX-40 Installation Guide
SLX-40
Site Installation Report: Distributor’s Copy, Page 1 of 4
www.impactpumps.com/support.
Well-head Serial Number*
Installer’s Certication Number* New Pump Owner’s Phone Number*
Certied Installer’s First Name*
New Pump Owner’s Email Address
Country or Region*
Certied Installer’s Family Name*
Certied Installer’s Phone Number*
Please enter the serial number that is printed on the
blue pressure-tank on top of the well-head
*
New Pump Owner’s First Name*
Town*
New Pump Owner’s Family Name*
County, State or Province*

3534 SLX-40 Installation GuideSLX-40 Installation Guide
Please conrm the following key
installation steps have been completed:*
Please also conrm the following key
installation steps have been completed:*
at both ends
Tank has a lid
Tightly secure cable ties
120cm (4 feet) apart
25m maximum
head
Tank has a lid
Wire tightly
twisted around all
HDPE joints
HDPE down-
pipe joined to
correct port
HDPE
down-pipe
Good quality UV
resistant suction
hoses installed
with hose clips
Surface-pump
connected in
correct direction
Tank raised
above highest
point on D
Outlet (F) installed
above tank hose
connection (A) and (E)
Surface-pump*
What is the cut length of HDPE pipes?*
What is the height of the top of the tank from the well-head base plate?*
Estimated deepest seasonal depth to well water level from ground
level before pumping
Is the pump installed in a hand-dug well or a borehole?
feet
feet
feet
Hand-dug well
metres
metres
metres
Estimated daily water demand
How long did the installation take after you arrived at site with the tank stand
and well-head support installed?
hours
SLX-40SLX-40
Site Installation Report: Distributor’s Copy, Page 3 of 4Site Installation Report: Distributor’s Copy, Page 2 of 4

3736 SLX-40 Installation GuideSLX-40 Installation Guide
Additional Notes
Please conrm the new pump owner is fully satised with the SLX-40, the
installation and that the following statements are true:*
The new pump owner knows where to get additional support if needed.
SLX-40
Site Installation Report: New Pump Owner’s Copy, Page 1 of 4
Well-head Serial Number*
Installer’s Certication Number* New Pump Owner’s Phone Number*
Certied Installer’s First Name*
New Pump Owner’s First Name*
Town*
New Pump Owner’s Family Name*
County, State or Province*
New Pump Owner’s Email Address
Country or Region*
Certied Installer’s Family Name*
Certied Installer’s Phone Number*
Please enter the serial number that is printed on the
blue pressure-tank on top of the well-head
*
SLX-40
Site Installation Report: Distributor’s Copy, Page 4 of 4

3938 SLX-40 Installation GuideSLX-40 Installation Guide
Please conrm the following key
installation steps have been completed:*
Please also conrm the following key
installation steps have been completed:*
at both ends
Tank has a lid
Tightly secure cable ties
120cm (4 feet) apart
25m maximum
head
Tank has a lid
Wire tightly
twisted around all
HDPE joints
HDPE down-
pipe joined to
correct port
HDPE
down-pipe
Good quality UV
resistant suction
hoses installed
with hose clips
Surface-pump
connected in
correct direction
Tank raised
above highest
point on D
Outlet (F) installed
above tank hose
connection (A) and (E)
Surface-pump*
What is the cut length of HDPE pipes?*
What is the height of the top of the tank from the well-head base plate?*
Estimated deepest seasonal depth to well water level from ground
level before pumping
Is the pump installed in a hand-dug well or a borehole?
feet
feet
feet
Hand-dug well
metres
metres
metres
Estimated daily water demand
How long did the installation take after you arrived at site with the tank stand
and well-head support installed?
hours
SLX-40SLX-40
Site Installation Report: New Pump Owner’s Copy, Page 3 of 4Site Installation Report: New Pump Owner’s Copy, Page 2 of 4
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