International comfort products N92ESN User manual

.440 01 4541 00 4/2/19
INSTALLATION INSTRUCTIONS
Single--Stage, 35--in. (889 mm) Tall
High Efficiency Condensing Gas Furnace
N92ESN
(Series A)
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 7........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE TRAP 12...............................
CONDENSATE DRAIN 17.............................
INSTALLATION 21...................................
AIR DUCTS 31.......................................
GAS PIPING 33......................................
ELECTRICAL CONNECTIONS 34.......................
VENTING 40........................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 64......
SERVICE AND MAINTENANCE PROCEDURES 74........
SEQUENCE OF OPERATION 82........................
PARTS REPLACEMENT GUIDE 86......................
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 4.....................................
Minimum Clearances to Combustible Materials 8.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 27...............................
Opening Dimensions 30................................
Air Delivery CFM 32...................................
Maximum Capacity of Pipe 34...........................
Electrical Data 38......................................
Vent Termination Kit for Direct Vent (2--Pipe) System 42.......
Hangar Spacing 49.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 51.....
Maximum Allowable Exposed Vent Lengths Insulation 52......
Maximum Equivalent Vent Length 53......................
Deductions from Maximum Equivalent Vent Length 53........
Blower Off Delay Setup Switch 68........................
Altitude Derate Multiplier for U.S.A. 69....................
Gas Rate 71..........................................
Orifice Size and Manifold Pressure 72.....................

2440 01 4541 00
Specifications subject to change without notice.
Required Notice for Massachusetts Installations
IMPORTANT
The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:
5.08: Modifications to NFPA--54, Chapter 10
2) Revise 10.8.3 by adding the following additional requirements:
a. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an
alarm and battery back--up is installed on the floor level where the gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on
each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It
shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of
hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired
carbon monoxide detector with alarm and battery back--up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day
period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print size no less than one--half (1/2) inch in size, ”GAS VENT
DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.
5. EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
(1.) The equipment listed in Chapter 10 entitled ”Equipment Not Required To Be Vented” in the most current edition of
NFPA 54 as adopted by the Board; and
(2.) Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from
the dwelling, building or structure used in whole or in part for residential purposes.
c. MANUFACTURER REQUIREMENTS -- GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the
manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design
or venting system components with the equipment, the instructions provided by the manufacturer for installation of
the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
d. MANUFACTURER REQUIREMENTS -- GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When
the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the
parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be
satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation
instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
e. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,
all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain
with the appliance or equipment at the completion of the installation.
For questions regarding these requirements, please contact the Commonwealth of Massachusetts Board of State Examiners of Plumbers and
Gas Fitters, 239 Causeway Street, Boston, MA 02114. 617--727--9952.

440 01 4541 00 3
Specifications subject to change without notice.
SAFETY CONSIDERATIONS
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in dangerous
operation, personal injury, death, or property damage.
Improper installation, adjustment, alteration, service,
maintenance, or use can cause carbon monoxide poisoning,
explosion, fire, electrical shock, or other conditions which
may cause personal injury or property damage. Consult a
qualified service agency, local gas supplier, or your
distributor or branch for information or assistance. The
qualified service agency must use only factory--authorized
and listed kits or accessories when modifying this product.
!WARNING
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in dangerous
operation, personal injury, death, or property damage.
Furnaces shall NOT be twinned (i.e. tandem or staged
operation) unless approved in factory technical
specifications literature for the furnace. A factory
authorized, field--supplied Twinning Kit MUST be used.
Consult furnace pre--sale literature for specific models
approved for twinning and the correct twinning kit.
Twinned furnaces must be installed on both a common
supply AND a common return duct system as shown in the
Twinning Kit Installation Instructions. Only two furnaces
can be twinned on a common supply and return duct system
using a factory authorized twinning kit.
!WARNING
FIRE HAZARD
Failure to follow this warning could result in personal injury,
death, or property damage.
Solvents, cements and primers are combustible. Keep away
from heat, sparks and open flame. Use only in well--ventilated
areas. Avoid breathing in vapor or allowing contact with skin
or eyes.
!WARNING
FURNACE RELIABILITY HAZARD
Failure to follow this caution may result in unit component
damage.
Application of this furnace should be indoors with special
attention given to vent sizing and material, gas input rate,
air temperature rise, unit leveling, and unit sizing.
CAUTION
!
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on heating
equipment, observe precautions in literature, on tags, and on labels
attached to or shipped with furnace and other safety precautions
that may apply.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing
residential construction practices. We require these instructions as a
minimum for a safe installation.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit.
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts, and servicing furnaces.
CAUTION
!
This is the safety--alert symbol . When you see this symbol on
the furnace and in instructions or manuals, be alert to the potential
for personal injury.
Understand the signal words DANGER,WARNING,and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify hazards which may result in minor personal injury or
product and property damage. NOTE and NOTICE are used to
highlight suggestions which will result in enhanced installation,
reliability, or operation.
1. Use only with type of gas approved for this furnace. Refer
to the furnace rating plate.
2. Install this furnace only in a location and position as spe-
cified in the “Location” section of these instructions.
3. Provide adequate combustion and ventilation air to the fur-
nace space as specified in “Air for Combustion and Ventila-
tion” section.
4. Combustion products must be discharged outdoors. Con-
nect this furnace to an approved vent system only, as spe-
cified in the “Venting” section of these instructions.
5. Never test for gas leaks with an open flame. Use a commer-
cially available soap solution made specifically for the de-
tection of leaks to check all connections, as specified in the
“Gas Piping” section.
6. Always install furnace to operate within the furnace’s inten-
ded temperature--rise range with a duct system which has an
external static pressure within the allowable range, as spe-
cified in the “Start--Up, Adjustments, and Safety Check”
section. See furnace rating plate.
7. When a furnace is installed so that supply ducts carry air
circulated by the furnace to areas outside the space contain-
ing the furnace, the return air shall also be handled by
duct(s) sealed to the furnace casing and terminating outside
the space containing the furnace. See “Air Ducts” section.

4440 01 4541 00
Specifications subject to change without notice.
8. A gas--fired furnace for installation in a residential garage
must be installed as specified in the warning box in the
“Location” section.
9. The furnace may be used for construction heat provided that
the furnace installation and operation complies with the first
CAUTION in the LOCATION section of these instruc-
tions.
10. These Multipoise Gas--Fired Furnaces are CSA design--cer-
tified for use with natural and propane gases (see furnace
rating plate) and for installation in alcoves, attics, base-
ments, closets, utility rooms, crawlspaces, and garages. The
furnace is factory--shipped for use with natural gas. A CSA
(A.G.A. and C.G.A.) listed accessory gas conversion kit is
required to convert furnace for use with propane gas.
11. See Table 2 for required clearances to combustible con-
struction.
12. Maintain a 1--in. (25 mm) clearance from combustible ma-
terials to supply air ductwork for a distance of 36 in. (914
mm) horizontally from the furnace. See NFPA 90B or local
code for further requirements.
13. These furnaces SHALL NOT be installed directly on carpet-
ing, combustible tile, or any other combustible material oth-
er than wood flooring. In downflow installations, factory
accessory floor base MUST be used when installed on com-
bustible materials and wood flooring. Special base is not re-
quired when this furnace is installed on manufacturer’s Coil
Assembly or when Coil Box is used. See Table 2 for clear-
ance to combustible construction information.
Important Installation and Start--up Procedures
Failure to follow this procedure may result in a nuisance
smoke or odor complaint.
The manifold pressure, gas rate by meter clocking,
temperature rise and operation must be checked after
installation. Minor smoke and odor may be present
temporarily after start--up from the manufacturing process.
Some occupants are more sensitive to this minor smoke and
odor. It is recommended that doors and windows be open
during the first heat cycle.
NOTICE
INTRODUCTION
This 4--way multipoise Category IV condensing furnace is CSA
design--certified as a direct--vent (2-pipe) or non-direct vent
(1-pipe) furnace. See Fig. 3. The furnace is factory--shipped for
use with natural gas. The furnace can be converted in the field for
use with propane gas when a factory-supplied conversion kit is
used. Refer to the furnace rating plate for conversion kit
information.
These furnaces are not approved for installation in recreational
vehicles or outdoors. Single--stage furnaces (40,000 through
120,000) are approved for installation in manufactured
housing/mobile homes with manufacturer--approved accessory.
The conversion kit is required for use with both natural and
propane gas. The furnace must also be installed on a
factory-supplied accessory combustible floor base or evaporator
coil casing.
This furnace is designed for minimum continuous return--air
temperature of 60_F(15_C) db or intermittent operation down to
55_F(13_C) db such as when used with a night setback
thermostat. Return-air temperature must not exceed 80_F(27_C)
db. Failure to follow these return-air temperature limits may affect
reliability of heat exchangers, motors, and controls. See Fig. 2.
The furnace should be sized to provide 100 percent of the design
heating load requirement plus any margin that occurs because of
furnace model size capacity increments. None of the furnace
model sizes can be used if the heating load is 20,000 BTU or
lower. Use Air Conditioning Contractors of America (Manual J
and S); American Society of Heating, Refrigerating, and
Air-Conditioning Engineers; or other approved engineering
method to calculate heating load estimates and select the furnace.
Excessive oversizing of the furnace may cause the furnace and/or
vent to fail prematurely, customer discomfort and/or vent freezing.
Failure to follow these guidelines is considered faulty installation
and/or misapplication of the furnace; and resulting failure, damage,
or repairs may impact warranty coverage.
For accessory installation details, refer to the applicable instruction
literature.
NOTE: Remove all shipping materials, loose parts bag, and
literature before operating the furnace. See Table 1.
Table 1 – Loose Parts Bag
DESCRIPTION QUANTITY
Outlet Restrictor Plate (provided with 40K BTUH
furnaces only; see Note)
1
AirIntakePipeFlange 1
Vent Pipe Flange 1
Pipe Flange Gaskets 2
Sharp Tip Screws (Vent and Inlet Flanges) 10
Vent Pipe Coupling 1
Vent Pipe Coupling Clamps 2
Pressure Switch Tube 1
Rubber Drain Elbow 1
Drain Tube Clamps 4
1 / 2 --- i n . C P V C t o 3 / 4 --- i n . P V C P i p e A d a p t e r 1
Gas Line Grommet 1
Junction Box Cover 1
Junction Box Base 1
Green Ground Screw 1
Blunt Tip Screws (Junction Box) 3
Thermostat Wire Grommet 1
Drain Extension Tube (Z---pipe) (Provided separ-
ately in furnace)
1
NOTE: The 40K size is the only furnace that receives the outlet
restrictor in the loose parts bag. See Table 16, Maximum
Equivalent Vent Length.
CODES AND STANDARDS
Follow all national and local codes and standards in addition
to these instructions. The installation must comply with
regulations of the serving gas supplier, local building, heating,
plumbing, and other codes. In absence of local codes, the
installation must comply with the national codes listed below and
all authorities having jurisdiction.
In the United States and Canada, follow all codes and standards for
the following:
Safety
SUS: Current edition of National Fuel Gas Code (NFGC) NFPA
54/ANSI Z223.1 and the Installation Standards, Warm Air
Heating and Air Conditioning Systems ANSI/NFPA 90B
SA manufactured (Mobile) home installation must conform with
the Manufactured Home Construction and Safety Standard, Title
24 CFR, Part 3280, or when this standard is not applicable, the
Standard for Manufactured Home Installation (Manufactured
Home Sites, Communities, and Set-Ups),ANSI/NCS A225.1,
and/or CAN/CSA-Z240, MH Series Mobile Homes
SCANADA: Current edition of National Standard of Canada,
Natural Gas and Propane Installation Code (NSCNGPIC)
CAN/CSA B149.1
General Installation
SUS: NFGC and the NFPA 90B. For copies, contact the National
Fire Protection Association Inc., Batterymarch Park, Quincy,
MA 02269; or for only the NFGC contact the American Gas
Association, 400 N. Capitol, N.W., Washington DC 20001

440 01 4541 00 5
Specifications subject to change without notice.
SCANADA: NSCNGPIC. For a copy, contact Standard Sales,
CSA International, 178 Rexdale Boulevard, Etobicoke
(Toronto), Ontario, M9W 1R3, Canada
Combustion and Ventilation Air
SUS: Section 9.3 of the current edition of NFPA 54/ANSI Z223.1
Air for Combustion and Ventilation
SCANADA: Part 8 of the current edition of CAN/CSA B149.1,
Venting Systems and Air Supply for Appliances
Duct Systems
SUS and CANADA: Current edition of Air Conditioning
Contractors Association (ACCA) Manual D, Sheet Metal and Air
Conditioning Contractors National Association (SMACNA), or
American Society of Heating, Refrigeration, and Air Conditioning
Engineers (ASHRAE) Fundamentals Handbook Chapter 35
Acoustical Lining and Fibrous Glass Duct
SUS and CANADA: Current edition of SMACNA, NFPA 90B as
tested by UL Standard 181 for Class I Rigid Air Ducts
Gas Piping and Gas Pipe Pressure Testing
SUS: Current edition of NFPA 54/ANSI Z223.1 NFGC; Chapters
5, 6, 7, and 8 and national plumbing codes.
CANADA: Current edition of CAN/CSA--B149.1, Parts 4, 5, 6,
and 9.
In the state of Massachusetts:
SThis product must be installed by a licensed plumber or gas fitter.
SWhen flexible connectors are used, the maximum length shall
not exceed 36 in. (914 mm).
SWhen lever type gas shutoffs are used they shall be T--handle type.
SThe use of copper tubing for gas piping is not approved by the
state of Massachusetts.
Electrical Connections
SUS: Current edition of National Electrical Code (NEC) NFPA
70
SCANADA: Canadian Electrical Code CSA C22.1
Condensate Drain Connection
SUS: Current edition of National Standard Plumbing Code,
Section 8.7.
SCanada: Current edition of National Plumbing Code of Canada
in Canada.
ELECTROSTATIC DISCHARGE (ESD)
PRECAUTIONS PROCEDURE
FURNACE RELIABILITY HAZARD
Failure to follow this caution may result in unit component
damage.
Electrostatic discharge can affect electronic components.
Take precautions during furnace installation and servicing
to protect the furnace electronic control. Precautions will
prevent electrostatic discharges from personnel and hand
tools which are held during the procedure. These
precautions will help to avoid exposing the control to
electrostatic discharge by putting the furnace, the control,
and the person at the same electrostatic potential.
CAUTION
!
1. Disconnect all power to the furnace. Multiple disconnects
may be required. DO NOT TOUCH THE CONTROL
OR ANY WIRE CONNECTED TO THE CONTROL
PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.
2. Firmly touch the clean, unpainted, metal surface of the fur-
nace chassis which is close to the control. Tools held in a
person’s hand during grounding will be satisfactorily dis-
charged.
3. After touching the chassis, you may proceed to service the
control or connecting wires as long as you do nothing to
recharge your body with static electricity (for example; DO
NOT move or shuffle your feet, do not touch ungrounded
objects, etc.).
4. If you touch ungrounded objects (and recharge your body
with static electricity), firmly touch a clean, unpainted metal
surface of the furnace again before touching control or
wires.
5. Use this procedure for installed and uninstalled (ungroun-
ded) furnaces.
6. Before removing a new control from its container, discharge
your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 4 before bringing the con-
trol or yourself in contact with the furnace. Put all used and
new controls into containers before touching ungrounded
objects.
7. An ESD service kit (available from commercial sources)
mayalsobeusedtopreventESDdamage.
ACCESSORIES
See Specification Sheet for a list of accessories for this product.

6440 01 4541 00
Specifications subject to change without notice.
A180203
FURNACE SIZE
A B C D SHIP WT.
LB (KG)
CABINET WIDTH OUTLET WIDTH BOTTOM INLET
WIDTH AIR INTAKE
0401410 14---3/16 (361) 12---1/2 (319) 12---9/16 (322) 7---1/8 (181) 112.0 (50.8)
0401712 17---1/2 (445) 15--- 7/8 (403) 16 (406) 8---3/4 (222) 122.5 (55.6)
0601412 14---3/16 (361) 12---1/2 (319) 12---9/16 (322) 7---1/8 (181) 122.0 (55.3)
0601714 17---1/2 (445) 15--- 7/8 (403) 16 (406) 8---3/4 (222) 132.0 (59.9)
0801716 17---1/2 (445) 15--- 7/8 (403) 16 (406) 8---3/4 (222) 142.0 (64.4)
0802120 21 (533) 19---3/8 (492) 19--- 1/2 (495) 10--- 1/2 (267) 150.0 (68.0)
1002120 21 (533) 19---3/8 (492) 19--- 1/2 (495) 10--- 1/2 (267) 160.0 (72.6)
1202420 24---1/2 (622) 22--- 7/8 (581) 23 (584) 12---1/4 (311) 183.0 (83.0)
Fig. 1 -- Dimensional Drawing

440 01 4541 00 7
Specifications subject to change without notice.
60
80 / 27˚C
/ 16˚C
SUPPLY AIR
SEE PRODUCT DATA FOR
ACCESSORY CONDENSATE
TRAP HEATER AND CONDENSATE
DRAIN LINE PROTECTION.
A150573
Fig. 2 -- Freeze Protection and Return Air Temperature
LOCATION
PERSONAL INJURY AND/OR PROPERTY
DAMAGE HAZARD
Improper use or installation of this furnace may result in
premature furnace component failure. Unless otherwise
prohibited, this gas furnace may be used for heating
buildings under construction provided that:
--The furnace is permanently installed with all electrical
wiring, piping, venting and ducting installed according to
these installation instructions. A return air duct is provided,
sealed to the furnace casing, and terminated outside the
space containing the furnace. This prevents a negative
pressure condition as created by the circulating air blower,
causing a flame rollout and/or drawing combustion
products into the structure.
--The furnace is controlled by a thermostat. It may not be
“hot wired” to provide heat continuously to the structure
without thermostatic control.
--Clean outside air is provided for combustion. This is to
minimize the corrosive effects of adhesives, sealers and
other construction materials. It also prevents the
entrainment of drywall dust into combustion air, which can
cause fouling and plugging of furnace components.
--The temperature of the return air to the furnace is
maintained between 55_F(13_C) and 80_F(27_C), with
no evening setback or shutdown. The use of the furnace
while the structure is under construction is deemed to be
intermittent operation per our installation instructions.
--The air temperature rise is within the rated rise range on
the furnace rating plate, and the gas input rate has been set
to the nameplate value.
--The filters used to clean the circulating air during the
construction process must be either changed or thoroughly
cleaned prior to occupancy.
--The furnace, ductwork and filters are cleaned as necessary
to remove drywall dust and construction debris from all
HVAC system components after construction is completed.
--Verify proper furnace operating conditions including
ignition, gas input rate, air temperature rise, and venting
according to these installation instructions.
CAUTION
!
General
These furnaces are shipped with materials to assist in proper
furnace installation. These materials are shipped in the main
blower compartment.
See Table 1 for loose parts bag contents.
This furnace must:
Sbe installed so the electrical components are protected from
water.
Snot be installed directly on any combustible material other than
wood flooring (refer to SAFETY CONSIDERATIONS).
Sbe located close to the chimney or vent and attached to an air
distribution system. Refer to Air Ducts section.
Sbe provided ample space for servicing and cleaning. Always
comply with minimum fire protection clearances shown in Table
2 or on the furnace clearance to combustible construction label.
CARBON MONOXIDE POISONING / COMPONENT
DAMAGE HAZARD
Failure to follow this warning could result in personal injury
or death and unit component damage.
Corrosive or contaminated air may cause failure of parts
containing flue gas, which could leak into the living space.
Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements can corrode heat exchangers and
shorten furnace life. Air contaminants are found in aerosol
sprays, detergents, bleaches, cleaning solvents, salts, air
fresheners, and other household products. Do not install
furnace in a corrosive or contaminated atmosphere. Make
sure all combustion and circulating air requirements are met,
in addition to all local codes and ordinances.
!WARNING
The following types of furnace installations may require
OUTDOOR AIR for combustion due to chemical exposures:
SCommercial buildings
SBuildings with indoor pools
SLaundry rooms
SHobby or craft rooms
SChemical storage areas

8440 01 4541 00
Specifications subject to change without notice.
If air is exposed to the following substances, it should not be used
for combustion air, and outdoor air may be required for
combustion:
SPermanent wave solutions
SChlorinated waxes and cleaners
SChlorine based swimming pool chemicals
SWater softening chemicals
SDe--icing salts or chemicals
SCarbon tetrachloride
SHalogen type refrigerants
SCleaning solvents (such as perchloroethylene)
SPrinting inks, paint removers, varnishes, etc.
SHydrochloric acid
SCements and glues
SAntistatic fabric softeners for clothes dryers
SMasonry acid washing materials
All fuel--burning equipment must be supplied with air for fuel
combustion. Sufficient air must be provided to avoid negative
pressure in the equipment room or space. A positive seal must be
made between the furnace cabinet and the return--air duct to
prevent pulling air from the burner area.
FIRE, INJURY OR DEATH HAZARD
Failure to follow this warning could result in personal
injury, death and/or property damage.
When the furnace is installed in a residential garage, the
burners and burner ignition devices must be located at least
18 in. (457 mm) above the floor. The furnace must be
located or protected to avoid damage by vehicles. When the
furnace is installed in a public garage, airplane hangar, or
other building having a hazardous atmosphere, the furnace
must be installed in accordance with the current edition of
NFPA 54/ANSI Z223.1 or CAN/CSA B149.2. See Fig.4.
!WARNING
Table 2 – Minimum Clearances to Combustible Materials for
All Units
POSITION CLEARANCE
REAR 0
FRONT (Combustion air
openings in furnace and in
structure)
1 in. (25 mm)
Required for service *24 in. (610 mm)
All Sides of Supply Plenum *1 in. (25 mm)
Sides 0
Vent 0
Top of Furnace 1 in. (25 mm)
*Consult local building codes.
THE BLOWER IS LOCATED
TO THE RIGHT OF THE
BURNER SECTION, AND
CONDITIONED AIR IS
DISCHARGED TO THE LEFT.
THE BLOWER IS
LOCATED BELOW THE
BURNER SECTION, AND
CONDITIONED AIR IS
DISCHARGED UPWARD.
THE BLOWER IS
LOCATED ABOVE THE
BURNER SECTION, AND
CONDITIONED AIR IS
DISCHARGED DOWNWARD
THE BLOWER IS
LOCATED TO THE LEFT
OF THE BURNER SECTION,
AND CONDITIONED AIR IS
DISCHARGED TO THE RIGHT.
A12181
Fig. 3 -- Multipoise Orientations

440 01 4541 00 9
Specifications subject to change without notice.
18-IN. (457.2 mm)
MINIMUM TO BURNERS
A93044
Fig. 4 -- Installation in a Garage
FIRE HAZARD
Failure to follow this warning could result in personal
injury, death and/or property damage.
Do not install the furnace on its back or hang furnace with
control compartment facing downward. Safety control
operation will be adversely affected. Never connect
return--air ducts to the back of the furnace. See Fig. 5.
!WARNING
BACK POSITIONED
DOWNWARD
AIR RETURN
CUT IN BACK
BACK POSITIONED
UPWARD
A12182
Fig. 5 -- Prohibited Installations
Location Relative to Cooling Equipment
The cooling coil must be installed parallel with, or on the
downstream side of the unit to avoid condensation in the heat
exchangers. When installed parallel with the furnace, dampers or
other flow control must prevent chilled air from entering the
furnace. If the dampers are manually operated, they must be
equipped with means to prevent operation of either unit unless the
damper is in the full--heat or full--cool position.
FURNACE RELIABILITY HAZARD
Failure to follow this caution may result in nuisance limit
switch cycling and unit component damage.
When a 17--1/2--in. wide upflow N coil is used with a
060--14 furnace, the N coil must either be raised using a
transition piece at least 3--in. (76 mm) high or if a transition
piece is not used, the refrigerant lines must point to the front
of the furnace casing.
CAUTION
!
AIR FOR COMBUSTION AND
VENTILATION
Introduction
Direct Vent (2--pipe) Applications
When the furnace is installed as a direct vent (2-pipe) furnace, no
special provisions for air for combustion are required. However,
other gas appliances installed in the space with the furnace may
require outside air for combustion. Follow the guidelines below to
insure that other gas appliances have sufficient air for combustion.
Non--Direct Vent (1--pipe) Applications
When the furnace is installed as a non-direct vent (1-pipe) furnace,
it will be necessary to insure there is adequate air for combustion.
Other gas appliances installed with the furnace may also require air
for combustion and ventilation in addition to the amount of
combustion air and ventilation air required for the furnace. Follow
the guidelines below to insure that the furnace and other gas
appliances have sufficient air for combustion.
Ventilated Combustion Air Applications
When the furnace is installed using the ventilated combustion air
option, the attic or crawlspace must freely communicate with the
outdoor to provide sufficient air for combustion. The combustion
air pipe cannot be terminated in attics or crawlspaces that use
ventilation fans designed to operate during the heating season. If
ventilation fans are present in these areas, the combustion air pipe
must terminate outdoors as a Direct Vent/ 2-Pipe system.
All air for combustion is piped directly to the furnace from a space
that is well ventilated with outdoor air (such as an attic, crawl space
or equipment closet) and the space is well isolated from the living
space or garage. In addition, other gas appliances installed in the
space with the furnace may require outside air for combustion.
Follow the guidelines below to insure that the roof or crawlspace
walls have sufficient free area to provide sufficient air for
combustion and ventilation for the furnaces. The guidelines below
can be used to insure that other gas appliances have sufficient air
for combustion.
Provisions for adequate combustion, ventilation, and dilution air
must be provided in accordance with:
SU.S.A. Installations: Section 9.3 of the current edition of NFPA
54/ANSI Z223.1 , Air for Combustion and Ventilation and
applicable provisions of the local building codes.
SCanada: Part 8 of the current edition of CAN/CSA--B149.1,
Venting Systems and Air Supply for Appliances.

10 440 01 4541 00
Specifications subject to change without notice.
FURNACE CORROSION HAZARD
Failure to follow this caution may result in furnace damage.
Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements can corrode heat exchangers and
shorten furnace life. Air contaminants are found in aerosol
sprays, detergents, bleaches, cleaning solvents, salts, air
fresheners, and other household products.
CAUTION
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal
injury or death.
The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, attic exhaust fans or fireplaces could create a
NEGATIVE PRESSURE CONDITION at the furnace.
Make--up air MUST be provided for the ventilation devices,
in addition to that required by the furnace. Refer to the
Carbon Monoxide Poisoning Hazard warning in the venting
section of these instructions to determine if an adequate
amount of make--up air is available.
!WARNING
The requirements for combustion and ventilation air depend upon
whether or not the furnace is located in a space having a volume of
at least 50 cubic feet per 1,000 Btuh input rating for all gas
appliances installed in the space.
SSpaces having less than 50 cubic feet per 1,000 Btuh (4.8 cubic
meters per kW) require the Outdoor Combustion Air Method.
SSpaces having at least 50 cubic feet per 1,000 Btuh (4.8 cubic
meters per kW) may use the Indoor Combustion Air,
Standard or Known Air Infiltration Method.
Outdoor Combustion Air Method
1. Provide the space with sufficient air for proper combustion,
ventilation, and dilution of flue gases using permanent hori-
zontal or vertical duct(s) or opening(s) directly communicat-
ing with the outdoors or spaces that freely communicate
with the outdoors.
2. Fig. 6 illustrates how to provide TWO OUTDOOR
OPENINGS, one inlet and one outlet combustion and vent-
ilation air opening, to the outdoors.
a. One opening MUST commence within 12 in. (300 mm)
of the ceiling and the second opening MUST commence
within 12 in. (300 mm) of the floor.
b. Size openings and ducts per Fig. 6 and Table 3.
c. TWO HORIZONTAL DUCTS require 1 sq. in. (645 sq.
mm) of free area per 2,000 Btuh (1,100 mm2/kW) of com-
bined input for all gas appliances in the space per Fig. 6 and
Table 3.
d. TWO OPENINGS OR VERTICAL DUCTS require 1
sq. in. (645 sq. mm) of free area per 4,000 Btuh (550
mm2/kW) for combined input of all gas appliances in the
space per Fig. 6 and Table 3.
3. ONE OUTDOOR OPENING requires:
a. 1 sq. in. (645 sq. mm) of free area per 3,000 Btuh (734
mm2/kW) for combined input of all gas appliances in the
space per Fig. 6 and Table 3.
b. Not less than the sum of the areas of all vent connectors in
the space.
The opening shall commence within 12 in. (300 mm) of the
ceiling. Appliances in the space shall have clearances of at least 1
in. (25 mm) from the sides and back and 6 in. (150 mm) from the
front. The opening shall directly communicate with the outdoors or
shall communicate through a vertical or horizontal duct to the
outdoors or spaces (crawl or attic) that freely communicate with the
outdoors.
Indoor Combustion AirENFPA & AGA
Standard and Known--Air--Infiltration Rate Methods
Indoor air is permitted for combustion, ventilation, and dilution, if
the Standard or Known--Air--Infiltration Method is used.
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal
injury or death.
Many homes require air to be supplied from outdoors
for furnace combustion, ventilation, and dilution of flue
gases.
The furnace combustion air supply must be provided in
accordance with this instruction manual.
!WARNING
Standard Method
1. The space has no less volume than 50 cubic feet per 1,000
Btuh of the maximum input ratings for all gas appliances
installed in the space and
2. The air infiltration rate is not known to be less than 0.40 air
changes per hour (ACH).
The Known Air Infiltration Rate Method shall be used, if the
infiltration rate is known to be:
1. Less than 0.40 ACH and
2. Equal to or greater than 0.10 ACH
Infiltration rates greater than 0.60 ACH shall not be used. The
minimum required volume of the space varies with the number of
ACH and shall be determined per Table 4 or Equations 1 and 2.
Determine the minimum required volume for each appliance in the
space and add the volumes together to get the total minimum
required volume for the space.
Table 4 -- Minimum Space Volumes were determined by using the
following equations from the current edition of the National Fuel
Gas Code ANSI Z223.1/NFPA 54, 9.3.2.2:
1. For other than fan--assisted appliances, such as a draft
hood--equipped water heater:
Volume
Other
=21ft
3
ACH
I
other
1000 Btu/hr
A04002
2. For fan--assisted appliances such as this furnace:
Volume
Fan
=15ft
3
ACH
I
fan
1000 Btu/hr
A04003
If: Iother = combined input of all other than fan--assisted appliances
in Btuh/hr
Ifan = combined input of all fan--assisted appliances in Btuh/hr
ACH = air changes per hour (ACH shall not exceed 0.60.)
The following requirements apply to the Standard Method and to
the Known Air Infiltration Rate Method.
1. Adjoining rooms can be considered part of a space if:
a. There are no closeable doors between rooms.

440 01 4541 00 11
Specifications subject to change without notice.
b. Combining spaces on same floor level. Each opening shall
have free area of at least 1 in.2/1,000 Btuh (2,000 mm2/kW)
of the total input rating of all gas appliances in the space,
but not less than 100 in.2(0.06 m2). One opening shall
commence within 12 in. (300 mm) of the ceiling and the
second opening shall commence within 12 in. (300 mm)
of the floor. The minimum dimension of air openings shall
be at least 3 in. (80 mm). See Fig. 7.
c. Combining space on different floor levels. The volumes of
spaces on different floor levels shall be considered as com-
municating spaces if connected by one or more permanent
openings in doors or floors having free area of at least 2
in.2/1,000 Btuh (4,400 mm2/kW) of total input rating of
all gas appliances.
2. An attic or crawlspace may be considered a space that freely
communicates with the outdoors provided there are ad-
equate permanent ventilation openings directly to outdoors
having free area of at least 1--in.2/4,000 Btuh of total input
rating for all gas appliances in the space.
3. In spaces that use the Indoor Combustion Air Method, in-
filtration should be adequate to provide air for combustion,
permanent ventilation and dilution of flue gases. However,
in buildings with unusually tight construction, additional air
MUST be provided using the methods described in the
Outdoor Combustion Air Method section.
4. Unusually tight construction is defined as Construction
with:
a. Walls and ceilings exposed to the outdoors have acontinu-
ous, sealed vapor barrier. Openings are gasketed or sealed
and
b. Doors and openable windows are weatherstripped and
c. Other openings are caulked or sealed. These include joints
around window and door frames, between sole plates and
floors, between wall--ceiling joints, between wall panels,
at penetrations for plumbing, electrical and gas lines, etc.
Combination of Indoor and Outdoor Air
1. Indoor openings shall comply with the Indoor Combus-
tion Air Method below and,
2. Outdoor openings shall be located as required in the Out-
door Combustion Air Method mentioned previously and,
3. Outdoor openings shall be sized as follows:
a. Calculate the Ratio of all Indoor Space volume divided by
required volume for Indoor Combustion Air Method be-
low.
b. Outdoor opening size reduction Factor is 1 minus the Ra-
tio in a. above.
c. Minimum size of Outdoor openings shall be the size re-
quired in Outdoor Combustion Air Method above multi-
plied by reduction Factor in b. above. The minimum di-
mension of airopeningsshallbe notless than 3 in. (80 mm).
Table 3 – Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors
FURNACE
INPUT
(BTUH)
TWO HORIZONTAL DUCTS
(1 SQ. IN./2,000 BTUH)
(1,100 SQ. MM/KW)
SINGLE DUCT OR OPENING
(1 SQ. IN./3,000 BTUH)
(734 SQ. MM/KW)
TWO OPENINGS OR
VERTICAL DUCTS
(1 SQ. IN./4,000 BTUH)
(550 SQ. MM/KW)
Free Area of
Opening and
Duct
Sq. In (Sq. mm)
Round Duct
In. (mm) Dia
Free Area of
Opening and
Duct
Sq. In (Sq. mm)
Round Duct
In. (mm) Dia
Free Area of
Opening and
Duct
Sq. In (mm)
Round Duct
In. (mm) Dia.
40,000* 20 (12904) 5 (127) 14 (8696) 5 (127) 10 (6452) 4 (102)
60,000 30 (19355) 6 (152) 20 (13043) 5 (127) 15 (9678) 5 (127)
80,000 40 (25807) 7 (178) 27 (17391) 6 (152) 20 (12904) 5 (127)
100,000 50 (32258) 8 (203) 34 (21739) 7 (178) 25 (16130) 6 (152)
120,000 60 (38709) 9 (229) 40 (26087) 7 (178) 30 (19355) 6 (152)
140,000* 70 (45161) 10 (254) 47 (30435) 8 (203) 35 (22581) 7 (178)
*Not all families have these models.
EXAMPLES: Determining Free Area
FURNACE WATER HEATER TOTAL INPUT
100,000 + 30,000 = (130,000 divided by 4,000) = 32.5 Sq. In. for each two Vertical Ducts or Openings
60,000 + 40,000 = (100,000 divided by 3,000) = 33.3 Sq. In. for each Single Duct or Opening
80,000 +30,000 =(110,000 divided by 2,000) =55.0 Sq. In. for each two Horizontal Ducts
Table 4 – Minimum Space Volumes for 100% Combustion, Ventilation and Dilution Air from Outdoors
OTHER THAN FAN-ASSISTED TOTAL
(1,000’S BTUH GAS INPUT RATE)
FAN-ASSISTED TOTAL
(1,000’S BTUH GAS INPUT RATE)
ACH 30 40 50 40 60 80 100 120 140
SpaceVolumeFt
3(M3)
0.60 1,050
(29.7)
1,400
(39.6)
1,750
(49.5)
1,400
(39.6)
1,500
(42.5)
2,000
(56.6)
2,500
(70.8)
3,000
(84.9)
3,500
(99.1)
0.50 1,260
(35.6)
1,680
(47.5)
2,100
(59.4)
1,680
(47.5)
1,800
(51.0)
2,400
(67.9)
3,000
(84.9)
3,600
(101.9)
4,200
(118.9)
0.40 1,575
(44.5)
2,100
(59.4)
2,625
(74.3)
2,100
(59.4)
2,250
(63.7)
3,000
(84.9)
3,750
(106.1)
4,500
(127.3)
5,250
(148.6)
0.30 2,100
(59.4)
2,800
(79.2)
3,500
(99.1)
2,800
(79.2)
3,000
(84.9)
4,000
(113.2)
5,000
(141.5)
6,000
(169.8)
7,000
(198.1)
0.20 3,150
(89.1)
4,200
(118.9)
5,250
(148.6)
4,200
(118.9)
4,500
(127.3)
6,000
(169.8)
7,500
(212.2)
9,000
(254.6)
10,500
(297.1)
0.10 6,300
(178.0)
8,400
(237.8)
10,500
(297.3)
8,400
(237.8)
9,000
(254.6)
12,000
(339.5)
15,000
(424.4)
18,000
(509.2)
21,000
(594.1)
0.00 NP NP NP NP NP NP NP NP NP
NP = Not Permitted

12 440 01 4541 00
Specifications subject to change without notice.
*Minimum dimensions of 3‐in. (76mm)
NOTE: Use any of the following combinations of openings:
A & B, C & D, D & E, F & G
L12F012
Fig. 6 -- Air for Combustion, Ventilation, and Dilution for
Outdoors
CONDENSATE TRAP
Condensate Trap -- Upflow Orientation
When the furnace is installed in the upflow position, it is not
necessary to relocate the condensate trap or associated tubing.
Refer to Fig. 9 for upflow condensate trap information. Refer to
Condensate Drain section for information how to install the
condensate drain.
Condensate Trap -- Downflow Orientation.
When the furnace is installed in the downflow position, the
condensate trap will be initially located at the upper left corner of
the collector box, as received from the factory. See the top image
in Fig. 10. When the furnace is installed in the downflow
orientation, the condensate trap must be relocated for proper
condensate drainage. See the bottom image in Fig. 10.
* Minimum opening size is 100 sq in. (64516 sq. mm) with
minimum dimensions of 3‐in. (76mm)
{Minimum of 3‐in. (76mm) when type‐B1 vent is used.
L12F013
Fig. 7 -- Air for Combustion, Ventilation, and Dilution from
Indoors
To Relocate the Condensate Trap:
SOrient the furnace in the downflow position.
SFig. 10 shows the condensate trap and tubing before and after
relocation. Refer to Fig. 10 to begin the trap conversion.
SRefer to Condensate Drain section for information how to install the
condensate drain.
Condensate Trap -- Horizontal Orientation.
When the furnace is installed in the horizontal right position, the
condensate trap will be initially located at the bottom of the collector
box, as received from the factory. See the top image in Fig. 11.
When the furnace is installed in the horizontal left position, the
condensate trap will be initially located at the top of the collector box,
as received from the factory. See the top image in Fig. 12. In both
cases the trap must be repositioned on the collector box for proper
condensate drainage. See the bottom images in Fig. 11 and 12.
A field--supplied, accessory Horizontal Installation Kit (trap
grommet) is required for all direct--vent horizontal installations (only).
The kit contains a rubber casing grommet designed to seal between
the furnace casing and the condensate trap. See Fig. 8.
Remove knockout.
Install grommet before
relocating condensate
trap.
NOTE: Trap grommet is required only for direct-vent
applications.
A11582
Fig. 8 -- Horizontal Drain Trap Grommet
The field--supplied, accessory horizontal drain trap grommet is
ONLY REQUIRED FOR DIRECT VENT APPLICATIONS.
It it NOT required for applications using single--pipe or
ventilated combustion air venting.
NOTICE
The condensate trap extends below the side of the casing in
the horizontal position. A minimum of 2--in. (51 mm) of
clearance is required between the casing side and the furnace
platform for the trap to extend out of the casing in the
horizontal position. Allow at least 1/4--in. per foot (20 mm
per meter) of slope down.
NOTICE

440 01 4541 00 13
Specifications subject to change without notice.
To Relocate the Condensate Trap:
SRemove the knockout in the casing for the condensate trap.
SInstall the grommet in the casing when required for direct--vent
horizontal applications.
SOrient the furnace in the desired position.
SAllow for 2 in. (51 mm) of clearance underneath the furnace for the
condensate trap and drain line.
SFig. 11 shows the condensate trap and tubing before and after
relocation in the horizontal right position.
SFig. 12 shows the condensate trap and tubing before and after
relocation in the horizontal left position.
SRefer to the appropriate figure to begin the trap conversion.
SRefer to Condensate Drain section for information how to install the
condensate drain.
Condensate Trap
Relief Port
Collector Box
Plugs
Pressure Switch
Port
Condensate Trap
Outlet
Condensate Trap
Relief Port
Collector Box
Plug
Vent Elbow
Vent Elbow Clamp
Vent Pipe Clamp
UPFLOW TRAP CONFIGURATION
1 & 2 Stage Units
A11307
Fig. 9 -- Upflow Trap Configuration
(Appearance may vary)

14 440 01 4541 00
Specifications subject to change without notice.
Remove relief tube from relief
port on condensate trap.
Remove the screw
that secures the trap
to the collector box and
remove trap.
Loosen clamp on inlet
to vent elbow.
Remove pressure switch tube from
front pressure switch and discard. A
new tube is shipped in the loose parts bag.
Remove tube from relief port.
Remove middle and bottom
plugs. DO NOT DISCARD.
Unconverted Factory Configuration as
Viewed in the Downflow Orientation
Install the two plugs
previously removed
on the open ports
of the collector box.
Connect relief tube
to port on collector
box.
Rotate elbow to
desired position and
tighten clamp to
15 lb.ïin.
Slide tube in standïoffs
to adjust length.
Connect the new pressure switch
tube from Loose Parts bag to
port on front pressure switch.
Route tube through inducer
standïoffs to adjust position
of the tube.
Trim excess tube.
Connect pressure switch
tube to port on collector
box.
Attach condensate trap
with screw to collector box.
Connect relief tube to
relief port on condensate
trap.
Align condensate trap
over middle and bottom
ports of collector box.
4
5
Downflow Trap Configuration
A11587
Fig. 10 -- Downflow Trap Configuration
(Appearance may vary)

440 01 4541 00 15
Specifications subject to change without notice.
Remove plug from
collector box.
DO NOT DISCARD.
If alternate vent position
is required, loosen clamp
on inlet of vent elbow.
Remove the screw that secures
the trap to the collector box and
remove trap.
Unconverted Factory Configuration
As Viewed in the Horizontal Right Orientation
Attach condensate
trap with screw to
collector box.
Slide relief tube in standïoffs
to adjust length.
Vent elbow shown in alternate
orientation. Tighten clamp on
inlet to vent elbow 15 lb.ïin.
Align trap over middle and
rightïhand port on collector box.
NOTE: Remove knockout in
casing before reïinstalling the
condensate trap.
Install plug on
open port of
collector box
Horizontal Right Trap Configuration
A11573
Fig. 11 -- Horizontal Right Trap Configuration
(Appearance may vary)

16 440 01 4541 00
Specifications subject to change without notice.
If alternate vent position
is required, loosen clamp
on vent elbow inlet.
Remove relief tube
from port on collector
box.
Remove the screw that secures the
condensate trap to the collector box
and remove trap.
Remove relief tube from
relief port on condensate
trap.
Remove front pressure
switch tube and discard.
A new tube is shipped in
the Loose Parts bag.
Remove middle and right
plug from collector box.
DO NOT DISCARD.
5
6
Unconverted Factory Trap Configuration
As Viewed in the Horizontal Left Orientation
Rotate elbow to
desired position
and torque clamp
on inlet 15 lb.-in.
Slide relief tube in
stand-offs to adjust
length.
Attach condensate
trap with screw to
collector box.
Align trap over middle
and right-hand port on
collector box.
Install two plugs previously
removed in open ports on
collector box.
Connect relief tube to port
on collector box.
Connect the new pressure switch
tube from Loose Parts bag to port
on front pressure switch.
Route pressure switch tube
underneath relief tube and
connect to port on
collector box.
Connect relief tube to relief
port on condensate trap.
Horizontal Left Trap Configuration
9
7
8
NOTE: Remove knockout in
casing before re-installing the
condensate trap.
A11574
Fig. 12 -- Horizontal Left Configuration
(Appearance may vary)

440 01 4541 00 17
Specifications subject to change without notice.
CONDENSATE DRAIN CONNECTION
FROZEN AND BURST WATER PIPE HAZARD
Failure to protect against the risk of freezing may result in
property damage.
Special precautions MUST be made if installing furnace in an
area which may drop below freezing. This can cause improper
operation or damage to equipment. If furnace environment
has the potential of freezing, the drain trap and drain line must
be protected. The use of accessory drain trap heaters, electric
heat tape and/or RV antifreeze is required for these
installations.
CAUTION
!
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in burst water pipes
and/or property damage.
If a condensate pump is installed, a plugged condensate drain
or a failed pump may cause the furnace to shut down. Do not
leave the home unattended during freezing weather without
turning off water supply and draining water pipes or otherwise
protecting against the risk of frozen pipes.
CAUTION
!
DO NOT trap the drain line in any other location than at the
condensate drain trap supplied with the furnace. If possible, DO
NOT route the drain line where it may freeze. The drain line must
terminate at an inside drain to prevent freezing of the condensate
and possible property damage.
Special precautions MUST be made if installing furnace in an area
which may drop below 32_F(0_C). This can cause improper
operation or damage to the equipment. If the furnace environment
has the potential of freezing, the drain trap and drain line must be
protected. In areas where the temperature may be below 32_F(0_
C), a Condensate Freeze Protection kit is required. The kit
includes a condensate trap with heat pad and replaces the
factory--installed condensate trap. Refer to the Accessory section
of the Specification for current kit number. A self--regulating,
shielded and waterproof heat tape rated at 3 to 6 watt per foot (10
to 20 watt per meter) at 115 volt, 40_F(4_C)maybeusedto
provide freeze protection of the remaining condensate drain line.
Wrap the drain trap and drain line with the heat tape and secure
with appropriate plastic ties. Follow the heat tape manufacturer’s
recommendations. Prime the trap before furnace operation.
The condensate drain line must be supported and/or secured per
local codes. Supports and clamps should be spaced to prevent the
drain line from sagging or being dislocated from the furnace or
termination point. In the absence of local codes, consult the current
edition of the National Standard Plumbing Code, in the current
edition of U.S. or the National Plumbing Code of Canada in
Canada.
Upflow/Downflow Orientation
In the Upflow or Downflow orientation, the condensate trap is
inside the furnace casing. The condensate drain must be routed
from the trap through the furnace casing. The condensate drain can
be routed through the left or right side of the casing. (The left or
right side is as you are viewing/facing the furnace from the front.)
An indoor coil condensate drain or humidifier drain can be
connected to the external furnace condensate drain provided:
a. The drains are not hard piped together, and
b. There is an air gap at the point where the two drain lines
meet or
c. All condensate piping is at least 3/4-in. PVC and there is
a relief tee at the top of condensate drain piping as shown
in Fig. 18.
NOTE: On narrower casings, it may be easier to remove the
condensate trap, connect the drain line components and re-install
the condensate trap. Read the steps thoroughly to familiarize
yourself with the required steps.
For Right Side Condensate Drain:
1. Remove the 7/8--in. knock--out from the right side of the
casing. See Fig. 16 for suggested knockout removal tech-
nique.
2. Remove the pre--formed rubber drain elbow and two spring
clamps from the loose parts bag.
3. Slide a spring clamp 1--inch (25 mm) down the plain end
(the end without the formed grommet) of the drain elbow.
4. From inside the casing, insert the formed grommet end of
the elbow through the 7/8--in. knockout in the casing.
5. Pull the grommet through the casing from the outside until
it is seated in the knockout
6. Attach the plain end of the drain elbow to the outlet stub on
the drain trap. Secure the drain elbow to the trap with the
spring clamp.
The remaining drain line can be constructed from field supplied
1/2--in. CPVC or 3/4--in. PVC pipe, in compliance with local
building codes. A factory--supplied 1/2--in. CPVC to 3/4--in. PVC
adapter is supplied in the loose parts bag for use as required.
7. Install the adapter or connect the 1/2--in. CPVC pipe by
sliding a spring clamp over the open end of the grommet on
the outside the furnace casing.
8. Open the spring clamp and insert the long end of the
adapter or the 1/2--in. CPVC pipe into the outlet stub on the
drain tube.
9. Connect additional condensate piping to a code--approved
drain, or to a condensate pump approved for use with acidic
furnace condensate and compatible with mineral and
vegetable oils, such as canola oil.
Allow at least 1/4-in. per foot (20 mm per meter) of slope down
and away from the furnace in horizontal sections of drain line.
TIP FROM CONTRACTORS: Contractors have found that
temporarily removing the inducer assembly in upflow applications
while performing the steps, below, makes upflow left--side drain
connections easier.
For Left Side Condensate Drain Connection:
1. For left side condensate drainage, the drain line is routed
from the condensate trap, behind the inducer (upflow) or
gas valve (downflow) and out through the left side of the
furnace casing. A pre-formed 1/2--in. CPVC “Z-pipe” is
provided with the furnace. The Z-pipe is long enough to
extend across the casing for drain connections.
2. Locate the Z-pipe. Remove the pre-formed drain elbow and
four spring clamps from the loose parts bag.
3. The Z-pipe is connected to the condensate trap and the
outside of the furnace by modifying the formed rubber
drain elbow as shown in Fig. 13.
4. Remove the formed grommet from the rubber drain elbow
by cutting the elbow along the vertical line located about
1--3/8 in. (35 mm) away from the formed grommet. See Fig.
13. DO NOT DISCARD THE FORMED GROMMET
OR THE RUBBER ELBOW. Both of these pieces will be
used.
Assemble and route the drain line to the opposite side of the
furnace as detailed below:
5. Remove the knock-out from the left side of the casing. See
Fig. 16 for suggested knockout removal technique.

18 440 01 4541 00
Specifications subject to change without notice.
6. From the outside of the casing, insert the angled end of the
Z-pipe through drain hole in the left side of the casing and
behind the inducer or gas valve. Allow the Z-pipe to
temporarily rest on the blower shelf (upflow) or burner box
(downflow). (NOTE: When the inducer housing has been
removed to ease installation in upflow applications, this step
is not needed.)
7. After inserting the Z pipe through the casing, slide a spring
clamp over each end of the Z pipe.
8. From inside the casing, insert the short end of the formed
grommet cut from the rubber drain elbow through the
7/8-in. drain knockout in the casing.
9. Pull the grommet through the casing from the outside until
it is seated in the knockout.
10. Align the Z-pipe with the long end of the grommet inside
the furnace and insert slightly. The angled end of the tube at
the other side of the casing should be facing the front of the
furnace.
11. Slide a spring clamp over the end of the remaining rubber
drain elbow.
12. Attach the drain elbow to the angled end of Z-pipe and the
drain trap outlet stub. Adjust the length of Z-pipe inserted
into the grommet at the opposite side of the furnace as
necessary for proper fit and positioning. In both upflow and
downflow orientations, the Z-pipe should NOT be resting
on any sheet metal parts.
13. Secure the rubber elbow to the drain trap and the Z-pipe
with spring clamps.
14. Secure the grommet to the Z-pipe with the spring clamp.
The remaining drain line can be constructed from field supplied
1/2--in. CPVC or 3/4--in. PVC pipe, in compliance with local
building codes. A factory-supplied 1/2--in. CPVC to 3/4--in. PVC
adapter is supplied in the loose parts bag for use as required.
15. Install the adapter or connect the 1/2--in. CPVC pipe by
sliding a spring clamp over the open end of the grommet on
the outside the furnace casing.
16. Open the spring clamp and insert the long end of the
adapter or the 1/2--in. CPVC pipe into the outlet stub on the
drain tube.
17. Connect additional condensate piping to a code-approved
drain, or to a condensate pump approved for use with acidic
furnace condensate and compatible with mineral and
vegetable oils, such as canola oil.
Allow at least 1/4-in. per foot (20 mm per meter) of slope down
and away from the furnace in horizontal sections of drain line.
The field--supplied, accessory horizontal drain trap grommet is
ONLY REQUIRED FOR DIRECT VENT APPLICATIONS.
It is NOT required for applications using single--pipe or
ventilated combustion air venting.
NOTICE
TIP FROM CONTRACTORS: When installing the furnace
horizontally, use the entire drain elbow (that is, do NOT cut as
shown in Fig. 13 to connect the trap to the drain line. This helps to
prevent bumps and shocks to the drain line from damaging the
furnace drain trap. Avoid misalignment of the drain pipe which
may cause kinks in the elbow.
A11581
Fig. 13 -- Modify Rubber Drain Elbow
INSTALL CLAMPS ON DRAIN TUBE
ATTACH DRAIN TUBE TO CONDENSATE
DRAIN TRAP
PULL DRAIN STUB
THROUGH CASING
OPEN SPRING CLAMP
INSERT FACTORYïSUPPLIED 1/2ïIN. CPVC
TO 3/4ïIN. PVC ADAPTER OR 1/2ïIN. CPVC PIPE
*CLAMP MAY BE LOCATED ON OUTSIDE OF DRAIN
TUBE
A11342A
Fig. 14 -- Formed Rubber Drain Grommet

440 01 4541 00 19
Specifications subject to change without notice.
ATTACH ELBOW TO
CONDENSATE TRAP
CUT FORMED END OFF
CONDENSATE DRAIN
ELBOW
CONNECT SHORT END OF
’Z’ PIPE TO MODIFIED
DRAIN ELBOW
FORMED END OF GROMMET. OPEN
SPRING CLAMP, INSERT 1/2ïIN. TO 3/4ïIN.
CPVC TO PVC ADAPTER OR CPVC PIPE
FORMED END
OF GROMMET
FACTORY SUPPLIED
1/2ïIN. CPVC TO 3/4ïIN.
PVC ADAPTER
NOTE: Remove Inducer Housing for easier access, if desired.
MODIFIED DRAIN ELBOW CON-
NECT TO CONDENSATE TRAP
AND ’Z’ PIPE
TOP VIEW
DRAIN ELBOW “Z” DISCHARGE PIPE FOR LEFT SIDE
DRAIN IS ROUTED BEHIND INDUCER
FRONT VIEW
LEFT SIDE DRAIN PIPE ORIENTATION FOR CONDENSATE DISCHARGE
A170128
Fig. 15 -- Drain Trap Connection and Routing
(Appearance may vary)
Horizontal Orientation
1. The condensate trap outlet extends 2--in. (51 mm) below the
furnace casing. Leave enough clearance between the furnace
and the furnace platform for the trap.
2. To allow for servicing the trap, the condensate drain elbow
in the loose parts bag can be used to make a coupler to
allow for future service of the condensate trap and drain
line.
3. Remove the knock-out for the condensate trap in the side of
the casing.
4. Install the drain trap grommet in the casing if required for
direct--vent applications. If necessary, remove the trap,
install the grommet and re-install the trap.
5. Remove the pre-formed rubber drain elbow, and two spring
clamps from the loose parts bag.
6. Connect the full or modified elbow and/or grommet to the
outlet of the condensate trap with one spring clamp. Avoid
misalignment of the drain pipe which may cause kinks in
the elbow or grommet.
7. The remaining drain line can be constructed from field--
supplied 1/2--in. CPVC or 3/4--in. PVC pipe, in compliance
with local building codes. A factory--supplied 1/2--in.
CPVC to 3/4--in. PVC adapter is supplied in the loose parts
bag for use as required.
8. Install the adapter or connect the 1/2--in. CPVC pipe by
sliding a spring clamp over the open end of the elbow or
grommet on the outside the furnace casing.
9. Open the spring clamp and insert the long end of the
adapter or the 1/2--in. CPVC pipe into the outlet stub on the
drain tube.
10. Connect additional condensate piping to a code--approved
drain, or to a condensate pump approved for use with acidic
furnace condensate and compatible with mineral and
vegetable oils, such as canola oil.
Allow at least 1/4-in. per foot (20 mm per meter) of slope down
and away from the furnace in horizontal sections of drain line.
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts, and servicing furnaces.
CAUTION
!
L12F019B
Fig. 16 -- Knockout Removal

20 440 01 4541 00
Specifications subject to change without notice.
+
+
+
Condensing
Furnace
----
-
Evaporator Coil
+++
< +
< + < +
+
Blower
-
+ = Positive pressure
< + = Pressure lower than areas with +
−= Negative pressure
Blower creates positive pressure.
Positive pressure extends into coil
condensate drain (no trap).
Furnace condensate does not flow
consistently when drain is at positive
pressure.
+
DIRECTION OF AIRFLOW
+
+
+
+
+
++
+
+
+
Condensing
Furnace
----
-
Evaporator Coil
+
++
< +
< + < +
+
Blower -
3/4” PVC
1/2
3/4
1/2” CPVC or larger*
+ = Positive pressure
< + = Pressure lower than areas with +
−= Negative pressure
+
3/4” PVC
DIRECTION OF AIRFLOW
+
+
+
+
1/2
3/4
3/4
3/4
Open
standpipe
+
+
3/4
+
+
+
+
Condensing
Furnace
----
-
Evaporator Coil
+
++
< +
< + < +
+
Blower -
3/4” PVC
3/4
1/2” CPVC or larger*
+ = Positive pressure
< + = Pressure lower than areas with +
−= Negative pressure
+
3/4” PVC
DIRECTION OF AIRFLOW
+
+
+
+
3/4
3/4
3/4
3/4
3/4
+
+
+
+
+
+
+
++
+
A14532
Fig. 17 -- Example of Field Drain Attachment (Not Allowed)