Jetter JX3-BN-EC User manual

User Manual
JX3-BN-EC
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Jetter AG
Graeterstrasse 2
71642 Ludwigsburg
Germany
Phone
Switchboard [phone]
Sales [phone]
Technical Hotline [phone]
E-mail
Technical Hotline [email protected]
Sales [email protected]
Translation of the german original User
Manual
Revision 1.04.1
Date of issue 8/13/2020
This document has been compiled by Jetter AG with due diligence, and based on the known
state of the art. Revisions and further development of our products are not automatically
mentioned in a reviewed document. Jetter AG shall not be liable for errors in form or content,
or for missing updates, as well as for damages or disadvantages resulting from such failure.

Jetter AG Table of Contents
JX3-BN-EC User Manual iii
Table of Contents
1 Introduction .....................................................................................................................................5
1.1 Information on this document .................................................................................................. 5
1.2 Typographical conventions......................................................................................................5
2 Safety ...............................................................................................................................................6
2.1 General information.................................................................................................................6
2.2 Purpose ...................................................................................................................................6
2.2.1 Intended use................................................................................................................6
2.2.2 Usage other than intended ..........................................................................................6
2.3 Warnings used in this document ............................................................................................. 7
3 Product description ........................................................................................................................8
3.1 Design .....................................................................................................................................8
3.2 Features ..................................................................................................................................8
3.3 Status indication ......................................................................................................................9
3.3.1 Diagnostics capabilities by means of status indication................................................9
3.4 Nameplate .............................................................................................................................10
3.5 Scope of delivery...................................................................................................................10
4 Technical specifications...............................................................................................................11
4.1 Dimensions............................................................................................................................11
4.2 Mechanical specifications......................................................................................................11
4.3 Electrical properties...............................................................................................................12
4.4 Environmental conditions ...................................................................................................... 13
4.5 EMI values.............................................................................................................................13
4.5.1 Housing .....................................................................................................................13
4.5.2 DC power supply inputs and outputs.........................................................................14
5 Mechanical installation.................................................................................................................15
5.1 Installing the device on the DIN rail....................................................................................... 15
5.2 Removing the device from the DIN rail.................................................................................. 16
5.3 Dismounting the enclosure from the backplane module ....................................................... 17
6 Electrical connection ....................................................................................................................18
6.1 Improving the noise immunity................................................................................................19
6.2 Ports and interfaces .............................................................................................................. 20
6.2.1 Terminal X10 - Power supply ....................................................................................20
6.2.1.1 2-pin connector, spring-cage technology.......................................................20
6.2.2 Ports X14, X15 - EtherCAT®.....................................................................................21
6.3 Commissioning......................................................................................................................22

Table of Contents Jetter AG
iv JX3-BN-EC User Manual
7 Programming.................................................................................................................................24
7.1 Addressing of I/O expansion modules...................................................................................24
7.1.1 Numbering registers and I/Os ...................................................................................26
7.1.1.1 Expansion modules connected with a controller ...........................................26
7.1.1.2 Expansion modules connected to an EtherCAT® bus node .........................27
7.2 EtherCAT® object directories................................................................................................ 29
7.2.1 Overview ...................................................................................................................29
7.2.2 Object Dictionary JX3-BN-EC ...................................................................................29
7.2.3 Object Dictionary JX3-AI4 .........................................................................................33
7.2.4 Object Dictionary JX3-AI4-EI.....................................................................................36
7.2.5 Object Dictionary JX3-AO4 .......................................................................................39
7.2.6 Object Dictionary JX3-CNT .......................................................................................42
7.2.7 Object Dictionary JX3-DI16 .......................................................................................54
7.2.8 Object Dictionary JX3-DIO16 ....................................................................................57
7.2.9 Object Dictionary JX3-DO16 .....................................................................................62
7.2.10 Object Dictionary JX3-DMS2.....................................................................................66
7.2.11 Object Dictionary JX3-MIX1 ......................................................................................69
7.2.12 Object Dictionary JX3-MIX2 ......................................................................................73
7.2.13 Object Dictionary JX3-THI2-RTD ..............................................................................77
7.2.14 Object Dictionary JX3-THI2-RTD-EI..........................................................................80
7.2.15 Object Dictionary JX3-THI2-TC.................................................................................83
7.2.16 Object Dictionary JX3-THI2-TC-EI ............................................................................85
7.3 Operating system .................................................................................................................. 87
7.3.1 Operating system update using the programming tool..............................................87
8 Errata..............................................................................................................................................88
8.1 Access to FLOAT values.......................................................................................................88
9 Maintenance and repairs ..............................................................................................................89
9.1 Maintenance, repairs and disposal........................................................................................89
9.2 Storage and shipment ........................................................................................................... 89
10 Service ...........................................................................................................................................90
10.1 Customer service .................................................................................................................. 90
11 Spare parts and accessories .......................................................................................................91
11.1 Spare parts............................................................................................................................91
11.2 Accessories ...........................................................................................................................91

Jetter AG Introduction | 1
JX3-BN-EC User Manual 5 / 92
1 Introduction
1.1 Information on this document
This document forms an integral part of the product and must be read and under-
stood prior to using it. It contains important and safety-related information for the
proper use of the product as intended.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Availability of infor-
mation
Make sure this document is kept at the ready in the vicinity of the product
throughout its service life.
For information on new revisions of this document, visit the download area on our
website. This document is not subject to any updating service.
Start | Jetter - We automate your success.
For further information refer to the following information products:
■Version updates
Information about new versions of software products or of the operating sys-
tem of your controller.
■Online help of the JetSym software
Detailed description of software functions with application examples
■Application-oriented manuals
Cross-product documentation
1.2 Typographical conventions
This manual uses different typographical effects to support you in finding and
classifying information. Below, there is an example of a step-by-step instruction:
üThis symbol indicates requirements which have to be met before executing
the following action.
►This sign or a numbering at the beginning of a paragraph marks an action in-
struction that must be executed by the user. Execute the instructions one after
the other.
ðThe target after a list of instructions indicates reactions to, or results of these
actions.
INFO In the info box you will find helpful information and practical tips about your prod-
uct.

Jetter AG Safety | 2
JX3-BN-EC User Manual 6 / 92
2 Safety
2.1 General information
At the time of placing on the market, this product corresponds to the current state
of the art and meets the recognized safety rules.
Besides this user manual, laws and regulations in the operator's country are rele-
vant to the operation of the product. The operator is responsible for complying
with the directives mentioned below:
■Applicable legislation, rules, and regulations
■Relevant accident prevention regulations
■Accepted safety rules
■EU directives and other country-specific regulations
2.2 Purpose
2.2.1 Intended use
This device is a gateway module between an EtherCAT® master and JX3 I/O
modules. It is used to set up distributed I/O stations.
Operate the device only in accordance with the intended conditions of use, and
within the limits set forth in the technical specifications.
Intended use of the product includes its operation in accordance with this man-
ual.
SELV The operating voltage of this device is classified as Safety Extra Low Voltage and
is therefore not subject to the European Low Voltage Directive. The device may
only be operated from a SELV source.
2.2.2 Usage other than intended
This device must not be used in technical systems which to a high degree have
to be fail-safe.
Machinery Directive This device is no safety-related part as per Machinery Directive 2006/42/EC, and
must, therefore, not be used for safety-relevant applications. This device is NOT
intended for the purpose of personal safety, and must, therefore, not be used to
protect persons.

Jetter AG Safety | 2
JX3-BN-EC User Manual 7 / 92
2.3 Warnings used in this document
DANGER High risk
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Medium risk
Indicates a potential hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Low risk
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE Material damage
Indicates a situation which, if not avoided, could result in malfunctions or material
damage.

Jetter AG Product description | 3
JX3-BN-EC User Manual 8 / 92
3 Product description
The JX3-BN-EC is a bus node that connects JX3 I/O modules with an EtherCAT®
master. It is used to set up distributed I/O stations.
3.1 Design
1
4
3
2
1
5
9
6
7
8
Fig.1: Design
1DIN rail latch 2Housing
3Backplane module 4Connector X119:
Connector for JX3 I/O modules
5DIN rail release latch 6Terminal X10:
Power supply
7Port X15:
EtherCAT® OUT 8Port X14: EtherCAT® IN
9Status indication
3.2 Features
■Automatic addressing
■CoE protocol (CAN application protocol over EtherCAT®)
■Compliant with EtherCAT® Modular Device Profile (MDP)
■Synchronous communication via Distributed Clocks (DC Sync)
■Up to 32 expansion modules can be connected
■LEDs indicate the state of communication and power supply

Jetter AG Product description | 3
JX3-BN-EC User Manual 9 / 92
3.3 Status indication
LEDs indicate the communication status of the device as well as the status of the
power supply.
R E D1 D2
EC RUN
EC ERR
Fig.2: Status indication
LEDs Description LEDs Description
R Logic circuit supply D1 Hardware errors
E Communication with the
controller
D2 Operating system
EC
RUN
EtherCAT® operating state EC
ERR
EtherCAT® error state
3.3.1 Diagnostics capabilities by means of status indication
The color and status of the LEDs provide diagnostic options for various states. In
the JetSym application software, diagnostics can be performed in the hardware
manager or via the setup window by entering the corresponding register number.
LEDs Status Color Description
R OFF --- Power supply or operating system error
ON Green OS is running
E OFF --- Normal operating condition
ON Red Generic error
D1 ON Red Special states
D2 ON Red Boot loader is being executed
D2 Blinking at
1 Hz
Red Operating system of the peripheral module is
being updated
D2 Blinking at
4 Hz
Red Operating system of JX3-BN-EC is being
updated
EC RUN OFF --- The device is in INITIALIZATION state
Blinking Green The device is in PREOPERATIONAL state
Blinking 1
time
Green The device is in SAFEOPERATIONAL state
ON Green The device is in OPERATIONAL state
Flickering Green The device is booting and is in BOOTSTRAP
mode (firmware is being loaded)
EC ERR ON Red Critical communication or application error
2 flashes Red Timeout of process data/EtherCAT® watchdog
1 flash Red The EtherCAT® state was changed indepen-
dently by the JX3-BN-EC due to a local error.
Blinking Red General configuration error
Flickering Red Booting error
OFF --- EtherCAT® communication of the device is
ready for operation

Jetter AG Product description | 3
JX3-BN-EC User Manual 10 / 92
3.4 Nameplate
63
12
5 4
Fig.3: Sample nameplate
1Company logo 2Serial number
3Certification mark 4Item number
5Hardware revision 6Item name
3.5 Scope of delivery
Scope of delivery Item number Quantity
JX3-BN-EC 10001584 1
Male connector in spring-cage technology,
2-pin
60870409 1
Terminal labels 60870411 10
Installation manual 60882041 1

Jetter AG Technical specifications | 4
JX3-BN-EC User Manual 11 / 92
4 Technical specifications
This chapter contains information on electrical and mechanical data, as well as
on operating data of the JX3-BN-EC.
4.1 Dimensions
96
64
132
25
31
Fig.4: Dimensions in mm
4.2 Mechanical specifications
Category Description Standards
Weight 140 g
Enclosure specifications
Material Plastic
Maximum height of fall
Units within packing 1 m DIN EN 61131-2
DIN EN 60068-2-31
Units within product pack-
aging
0.3 m
Vibration resistance
Frequency sweeps 1 octave/minute,
sinusoidal
DIN EN 61131-2
DIN EN 60068-2-6
Constant amplitude 3.5 mm 5 Hz ≤ f ≤ 9 Hz
Constant acceleration 1 g 9 Hz ≤ f ≤ 150 Hz
Number and direction 10 sweeps for all 3 spatial axes
Shock resistance
Type of shock Half-sine wave DIN EN 61131-2
DIN EN 60068-2-27
Intensity and duration 15 g for 11 ms
Number and direction 3 shocks in the directions of all 3 spatial axes

Jetter AG Technical specifications | 4
JX3-BN-EC User Manual 12 / 92
Category Description Standards
Degree of protection
Degree of protection IP20 DIN EN 60529
Tab.1: Mechanical specifications
4.3 Electrical properties
Power supply input
(terminal X10)
Category Description
Rated voltage DC 24 V
Wire size range 0.2 … 1.5 mm2
Permissible
voltage range
-15 % … + 20 %
Input current
(at rated voltage)
1 A max. Including connected mod-
ules
Power consumption
Bus node
without connected mod-
ules
2.4 W max.
Bus node
incl. connected
modules
24 W max.
Tab.2: Power supply input (terminal X10)
EtherCAT® interface
(ports X14, X15)
Category Description
Type RJ45 jack
Number of ports 2 EtherCAT® IN and
EtherCAT® OUT
Bit rate 100 Mbit/s Cat 5e
Auto-crossover Automatic crossover function
Tab.3: EtherCAT® interface (ports X14, X15)
Electrical
safety
Category Description Standards
Class of protection III DIN EN 61131-2
Dielectric test voltage Functional ground is con-
nected to chassis ground
internally.
Protective connection 0
Overvoltage category II
Tab.4: Electrical safety

Jetter AG Technical specifications | 4
JX3-BN-EC User Manual 13 / 92
4.4 Environmental conditions
Category Description Standards
Operating temperature 0 … +50 °C DIN EN 61131-2
Storage temperature -40 … +70 °C DIN EN 60068-2-1
Air humidity 10 ... 95 %,
non-condensing
DIN EN 60068-2-2
Max. operating altitude: 2,000 m above sea level
Corrosion immunity and
chemical resistance
No special protection against corrosion. Ambient air
must be free from higher concentrations of acids, al-
caline solutions, corrosive agents, salts, metal va-
pors, and other corrosive or electroconductive con-
taminants.
Degree of pollution - Elec-
tronics
Degree of pollution 2 DIN EN 61131-2
Usually, the pollution is non-conductive. However,
temporary conductivity due to condensation may oc-
cur.
Tab.5: Environmental conditions
4.5 EMI values
4.5.1 Housing
Emitted interfer-
ence
Parameter Values Standards
Frequency band 30 … 230 MHz DIN EN 61000-6-3
DIN EN 61131-2
DIN EN 55011
Limit value 30 dB (µV/m) at 10 m dis-
tance
Frequency band 230 … 1,000 MHz
Limit value 37 dB (µV/m) at 10 m dis-
tance
Class B
Tab.6: Emitted interference
Immunity to inter-
ference
Parameter Values Standards
Magnetic field with mains frequency
Frequency 50 Hz DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-8
Magnetic field 30 A/m
RF field, amplitude-modulated
Frequency band 80 MHz … 2 GHz DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-3
Test field strength 10 V/m
AM 80 % with 1 kHz
Criterion A
ESD
Discharge through air:
Test peak voltage 8 kV
8 kV DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-2
Discharge through air
Test peak voltage
4 kV
Criterion A
Tab.7: Immunity to interference

Jetter AG Technical specifications | 4
JX3-BN-EC User Manual 14 / 92
4.5.2 DC power supply inputs and outputs
Emitted interfer-
ence
Parameter Values Standards
Signal and control line connections, DC voltage supply inputs and - out-
puts
Frequency band 0.15 … 0.5 MHz DIN EN 61000-6-3
Limit value 40 to 30 dB
Frequency band 0.5 … 30 MHz
Limit value 30 dB
Class B
Tab.8: Emitted interference of the DC mains inputs and mains outputs
Immunity to inter-
ference
Parameter Values Standards
RF field, asymmetric, amplitude modulated
Frequency band 0.15 … 80 MHz DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-6
Test voltage 3 V
AM 80 % with 1 kHz
Source impedance 150 Ω
Criterion A
Bursts
Test voltage 2 kV DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-4
tr/tn 5/50 ns
Repetition frequency 5 kHz
Criterion A
Surge voltages, symmetric, line to cable
Series-mode interference tr/th 1.2/50 µs DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-5
0.5 kV
Surge voltages, asymmetric, line to earth
Common-mode interfer-
ence
tr/th 1.2/50 µs DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-5
1 kV
Tab.9: Interference immunity of the DC mains inputs and outputs

Jetter AG Mechanical installation | 5
JX3-BN-EC User Manual 15 / 92
5 Mechanical installation
This chapter describes how to install and replace the JX3-BN-EC.
5.1 Installing the device on the DIN rail
NOTICE Functional impairment caused by unfavorable installation
►Install the device only in vertical position on the DIN rail (DIN EN 60715).
►Keep the minimum distance to surrounding parts.
3
3
1
2
Fig.5: Installing the device on the DIN rail
1DIN rail 2Upper latch
3Minimum distance to surrounding parts = 30 mm
1. Disconnect the system from the power supply.
2. Place the upper latch (2) in angled position on the DIN rail (1).
3. Snap the lower latch of the device onto the lower edge of the DIN rail.
4. Slide the device to its intended position.

Jetter AG Mechanical installation | 5
JX3-BN-EC User Manual 16 / 92
5.2 Removing the device from the DIN rail
The release latch lets you remove the device from the DIN rail.
2
A
A
1
Fig.6: Removing the device from the DIN rail
1DIN rail 2DIN rail release latch
ADetail view
1. Disconnect the system from the power supply.
2. Remove the device from the mains.
3. Pry the release latch (2) downwards and pull the device off the DIN rail (1).

Jetter AG Mechanical installation | 5
JX3-BN-EC User Manual 17 / 92
5.3 Dismounting the enclosure from the backplane module
The upper and lower backplane tab on the module let you pull off the enclosure
from the backplane module.
NOTICE Mechanical damage and limited immunity to interferences
When replacing devices, degree of protection IP20 is not guaranteed. If you
touch the EMC clip, you may damage this clip. A damaged clip may result in
lower noise immunity.
►Do not touch any electronic components once the enclosure has been re-
moved from the backplane module.
AA
1
1
Fig.7: Dismounting the enclosure from the backplane module
1DIN rail latch ADetail view
1. Disconnect the system from the power supply.
2. Press the upper and lower latches (1) on the device simultaneously.
3. Keep the latches pressed and pull off the enclosure.

Jetter AG Electrical connection | 6
JX3-BN-EC User Manual 18 / 92
6 Electrical connection
NOTICE Damages to material or functional impairment
Improper implementation of the wiring harness may cause mechanical stress.
►Protect the cables from bending, twisting or chafing.
►Install strain reliefs for the connecting cables.

Jetter AG Electrical connection | 6
JX3-BN-EC User Manual 19 / 92
6.1 Improving the noise immunity
The noise immunity of a system is determined by its weakest component. Correct
connections, lines and shielding are key factors. Follow the procedures described
in this chapter.
INFO Further information
You can find further information on the immunity of a plant in the Application
Note 016 EMC-Compatible Installation of Electric Cabinets on our homepage.
DIN rail ■Mount the JX3-BN-EC on a DIN rail to DIN EN 60715 with the dimensions
35 x 7.5 mm.
■The DIN rail must be electrically conducting and grounded by either of the two
ways:
■Directly:
■Via rear panel of the electric cabinet
Application Note
016
Follow the instructions given in Application Note 016 EMC-Compatible Installation
of the Electric Cabinet.
The following instructions are excerpts from Application Note 016:
■Separate signal and power lines physically. Jetter AG recommends a dis-
tance greater than 20 cm. Cables and lines should cross each other at an an-
gle of 90°.
■Shield the following lines:
■Analog lines
■Data lines
■Motor cables of inverter drives (servo amplifiers, frequency converters)
■Lines between components and interference suppression filter if the filter
is not placed directly on the component.
■Connect the shield on both sides.
■Keep unshielded wire ends of shielded cables as short as possible.
■Pull back the entire perimeter of the shield behind the insulation. Then clamp
it with the greatest possible surface area under a grounded strain relief.

Jetter AG Electrical connection | 6
JX3-BN-EC User Manual 20 / 92
6.2 Ports and interfaces
6.2.1 Terminal X10 - Power supply
Ports and inter-
faces
Terminal X10 lets you connect the following interface signals:
■Power supply of the bus node JX3-BN-EC
■Power supply for connected JX3 peripheral modules if they are not supplied
by a separate JX3-PS1 power supply module.
INFO Design
The power supply to the bus node JX3-BN-EC must be designed with a circuit of
class 2 according to EN 61131.
Pin assignment
DC24V
0V
POWER
Pin Description
DC24V Supply voltage
0V Reference potential (GND)
6.2.1.1 2-pin connector, spring-cage technology
Category Description Standards
Connector
Designation BU_02_E_BLZF_GE_RM3.5
Connector technology Spring-cage connection
Type 2-pin, contact spacing 3.5 m
Connectible conductors
Outer diameter of the iso-
lation
2.90 mm max.
AWG 16 … 28
Terminal range 0.13 … 1.5 mm²
Stripping length 10 mm
Specification without wire end ferrules
Single conductor H05(07) V-U
0.2 … 1.5 mm²
Flexible conductor H05(07) V-K
0.2 … 1.5 mm²
Specification with wire end ferrules
Wire end ferrule without
sleeve
0.2 … 1.5 mm² DIN 46228/1
Wire end ferrule with
sleeve
0.2 … 1.5 mm² DIN 46228/4
Crimping tool PZ 4, PZ 6 ROTO, PZ 6/5 DIN 46228
Tab.10: Connector specification, 2-pin connector, spring-cage technology