JF-Stoll CM 190 User manual

Drum Mower
CM 170 I CM 190
Instruction Manual
“Original instructions”
Edition 5 I April 2010

EN EC-Declaration of Conformity ES CEE Declaración de Conformidad
according to Directive 2006/42/EC según la normativa de la 2006/42/EC
DE EG-Konformitätserklärung PT Declaração de conformidade
entsprechend der EG-Richtlinie 2006/42/EC conforme a norma da C.E.E. 2006/42/EC
IT Dichiarazione CE di Conformità DA EF-overensstemmelseserklæring
ai sensi della direttiva 2006/42/EC i henhold til EF-direktiv 2006/42/EC
NL EG-Verklaring van conformiteit PL Deklaracja Zgodności CE
overeenstemming met Machinerichtlijn 2006/42/EC wedlug Dyrektywy Maszynowej 2006/42/EC
F
R
Déclaration de conformité pour la CE
E
FI EY : N Vaatimustenmukaisuusilmoitu
s
conforme à la directive de la 2006/42/EC täyttää EY direktiivin 2006/42/EC
EN We,
DE Wir,
IT Noi,
NL Wij, JF-Fabriken - J. Freudendahl A/S
FR Nous, Linde Allé 7
ES Vi, DK 6400 Sønderborg
PT Me, Dänemark / Denmark
DA Vi, Tel. [phone]
PL Nosotros,
FI Nós,
EN declare under our sole responsibility, that the product: ES declaramos bajo resposibilidad propia que el producto:
DE erklären in alleiniger Verantwortung, dass das Produkt: PT declaramos com responsabilidade próqria que o produto:
IT Dichiara sotto la propria responsabilità che il prodotto: DA erklærer på eget ansvar, at produktet:
NL verklaren als enig verantwoordelijken,dat het product: PL deklarujemy z pelnąodpowiedzialnością, iżprodukt:
FR déclarons sous notre seule responsabilité que le produit: FI ilmoitamme yksin vastaavamme, että tuote:
EN Model:
DE Typ :
IT Tipo :
NL Type : CM 170
FR Modèle : CM 190
ES modelo :
PT Marca :
DA Typ :
PL Model :
FI Merkki :
EN ES
DE PT
IT DA
NL PL
FR FI
2006/42/EC
johon tämä ilmoitus liittyy, vastaa EY direktiivissä mainituja
perusturvallisuus- ja terveysvaatimuksia (soveltuvin osin) sekä
muita siihen kuuluvia EY direktiivejä:
2006/42/EC2006/42/EC
2006/42/EC
2006/42/EC
som er omfattet af denne erklæring, overholder de relevante
grundlæggende sikkerheds- og sundhedskrav i EF-direktiv sam:
dla którego sięta deklaracja odnosi, odpowiada właściwym
podstawowym wymogom bezpieczeństwa i ochrony zdrowia
Dyrektywy Maszynowej:
waarop deze verklaring betrekking heeft voldoet aan de van
toepassing zijnde fundamentele eisen inzake veiligheid
en gezondheid van de EG-machinerichtlijn no:
E' Conforme ai Requisiti Essenziali di Sicurezza a di tutela della
Salute di cui alla Direttiva e sue successive modificazioni:
2006/42/EC
2006/42/EC
faisant l'objet de la déclaration est conforme aux prescriptions
fondamentales en matière de sécurité et de santé stipulées dans la
Directive de la:
2006/42/EC
to which this declaration relates corresponds to the relevant
basic safety and health requirements of the Directive:
2006/42/EC
al cual se refiere la presente declaración corresponde a las
exigencias básicas de la normativa de la y referentes a la
seguridad y a la sanidad:
a que se refere esta declaração corresponde às exigencias
fundamentais respectivas à segurança e à saúde de norma da
C
auf das sich diese Erklärung bezieht, den einschlägigen
grundlegenden Sicherheits- und Gesundheitsanforderungen der E
G
2006/42/EC
Konstruktion (Design) + Produktion (Production)
Sønderborg, 15.12.2009 Jørn Freudendahl

CM 170 / CM190
INSTRUCTION MANUAL
FOR
DRUM MOWER
Contents: PAGE:
Mounting on tractor 3
Driving in the field 5
Safety release 5
Conversion to transport position 5
Replacement of blades 5
Manual adjustment of stubble height 7
Blades for short stubble 7
Lubrication 7
Assembly of guard 9
Warranty 11
IMPORTANT!
Retighten the bolts of your new machine after a few hours work.
1
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
TECHNICAL DATA: CM 170 CM 190
Working width 1,65 m 1,90 m
Area capacity up to 1,7 ha/h 1,9 ha/h
Power requirement at 540 RPM from 23 kW/30 HP 30 kW/40 HP
Number of rotors 2 2
Number of blades (easy to replace) 2 x 3 2 x 3
Blade speed 83 m/sec. 83 m/sec.
Variable stubble height adjustment 30-45 mm 30-40 mm
Swath width 0,85 m 1,0 m
Weight 390 kg 480 kg
Transport width Within the width of most tractors
Safety release Standard Standard
Turnable guide shoes Standard Standard
PTO-shaft with free-wheel Standard Standard
Safety canvas, better than norm, 1000
g/m2Standard Standard
Window open 92,5 dB(A) 92,5 dB(A)
Noise level in tractor
cabin Window closed 76,5 dB(A) 76,5 dB(A)
2
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
Fig. 1 Fig. 2
PR11-5010
Fig. 3 Fig. 4
3
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
MOUNTING ON TRACTOR
FIRST MOUNTING
FIG. 1 The tractor's lift arms are connected to the dowels on the top frame and thereafter
the top rod is mounted.
Thetractor'sliftarmsmustbesidestabilizedsothatthemachinehasexactlythefull
swath width.
Raise the jack.
The drum mower is mounted in the 3-point linkage of the tractor. It is raised and
lowered by the lift.
The top rod is mounted as parallel as possible to the lift arms in order to avoid that
the angle of inclination is changed when the machine is raised by the the tractor lift.
FIG. 2 Check the length of the PTO-shaft.
FIG. 3 Mount the PTO-shaft on the PTO of the tractor and check that the shaft has a mesh
of at least 200 mm in working position. Also check that it has freedom of movement
in both raised and lowered position. If the shaft is too long it must be shortened to
the wanted length.
After shortening the tube and shaft endsareroundedbyafileandcleaned. Then the
tubes are lubricated.
Fig. 4 Thespindlefortherightliftarmisadjustedso that the lifted machine hangs straight.
4
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
5
PIGB-085X-05 CM 170/CM 190 0410
Fig. 5 Fig. 6
Fig. 9
Fig. 8Fig. 7
X mm
F kg
PR12-0783

CM 170 / CM190
DRIVING IN THE FIELD
When the machine is in working position the length of the top rod is adjusted so that
the guide shoes are horizontal or with a slight forward tilt. A backward tilt cannot be
recommended as the machine will then recut.
Bring the machine to full number of revolutions – 540 RPM – before driving
into the crop.
FIG. 5 The lift arms are raised so that there is approx. 10 mm free motion in the oblong
hole.
Adjust the lift stop so that this height is easily found again.
The machine should only be lifted for short periods when working.
At regular intervals it is important to check:
FIG. 6 If the blade holders are worn. If the blade holder rivet is worn half-way through the
blade holder must be replaced.
If the blade can move freely.
FIG. 7 If the V-belts are tight enough. Hole B.
Fig. 8 Normally, the belt is tightened correctly when a force of F=7,5 daN (kg) gives a
deflection of X = 30 - 35 mm on the middle of the belt.
SAFETY RELEASE
FIG. 9 The drum mower is provided with a safety release allowing the boom to swing
backwards when the front pressure becomes too heavy, e.g. when the machines
drives against firm objects such as a tree, a pole, earthfast stones etc. If the safety
release has been activated it is brought back into mesh in working position by
drivingbackwardswithastrongjerk.Ifthemachinereleasestoo easily whiledriving
the spring is tightened a little more A.
Do not tighten the spring so much that the release is blocked.
READJUSTMENT TO TRANSPORT POSITION
1. The machine is lowered a little more than in working position.
2. Wait until the rotors have stopped rotating.
3. Pull the string, drive forward and at the same time turn the steering wheel
sharply to the left.
4. Let go of the string and drive on until dowel is engaged.
5. Lift the machine. Make sure that no persons are near machine and tractor.
6. Test if the dowel is correctly engaged before driving on public roads
6
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
6
PIGB-085X-05 CM 170/CM 190 0410
Fig. 11Fig. 10
Fig. 13
Fig. 12

CM 170 / CM190
REPLACEMENT OF BLADES
FIG. 10 The supplied tool is placed through the hole in the drum plate and turned halfway
round, and with a pressure the blade is released.
FIG. 11 Insert a new original JF-blade.
In order to secure the balance of the drum, the blades must be replaced in sets.
If strong vibrations occur in the drums for no apparent reason it may be due to
accumulation of dirt in the drums. Check the drums at regular intervals and clean
them carefully, if required, i.e. remove the guide shoes and the rotors to have
access to the drums. Especially when starting work after winter storage some dirt
may loosen and the remaining dirt may cause the rotors to get off balance resulting
in vigorous vibrations.
The blades have 2 edges, and can be worn on 2sides. Straight blades (1380-0025)
are mowed to the neighbouring rotor. Twisted blades (1380-0024, 1380-0023) are
turned round.
MANUAL ADJUSTMENT OF STUBBLE HEIGHT
FIG. 12 From the factory the machine has been equipped with guide shoes providing a
stubble height of 30 to 45 mm. The stubble height can be adjusted with a 10 mm
intermediate washer (option) that is placed between the hub and the guide shoe.
The guide shoe can be dismounted by removing 6 screws.
Washer: 2320-098X (CM 170)
2320-374X (CM 190)
BLADE FOR SHORT STUBBLE
FIG. 13 To be used in crops where shorter stubble is required.
Right blade Order no. 1380-0023
Left blade Order no. 1380-0024.
7
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
Fig. 14
8
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
GREASING
FIG. 14 Grease daily:
The PTO-shaft 4 spots
The top frame's swivel link 2 spots
The swivel link by the gearbox 2 spots
The gearbox is filled with "Shell Alvania RO" special grease. It is unnecessary to
check the grease level. If - after repair - refilling of grease is required only that
grease must be used. Refill to the shaft's underside.
9
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
10
CM 170 / CM190
10
PIGB-085X-05 CM 170/CM 190 0410
CM 190 ASSEMBLY OF PROTECTION
PIGB-085X-05 CM 170/CM 190 0410

CM 170 / CM190
CM 170 ASSEMBLY OF PROTECTION
11
PIGB-085X-05 CM 170/CM 190 0410

WARRANTY
JF-Fabriken - J. Freudendahl A/S, 6400 Sønderborg, Denmark, hereafter called "JF",
grants warranty to any buyer of new JF-STOLL machines from authorized JF-STOLL
dealers.
The warranty covers remedy of material and production faults. This
warranty is valid within a year after date of sale to end-user.
The warranty is invalidated in the following cases:
1. The machine has been used for other purposes than those described in the instruction
manual.
2. Improper use.
3. Damage caused by external sources, e.g. lightning or falling objects.
4. Insufficient maintenance.
5. Transport damage.
6. The construction of the machine has been modified without JF's written permission.
7. Unskilled repair of the machine.
8. Unoriginal spare parts have been used.
JFcannot beheld responsiblefor lossof incomeor legalclaim as a result of faults either of the ownerorofa
third party. Nor is JF responsible for wages beyond current agreements in connection with replacement of
warranty parts.
JF is not responsible for the following costs:
1. Normal maintenance such as expenses for oil, grease and minor adjustments.
2. Transport of machine to and from workshop.
3. The dealer's travelling expenses or freight charges to and from the user.
Warranty is not granted on wearing parts unless it can clearly be proved that JF has committed a fault.
The following is regarded as wearing parts:
Protective canvases, blades, blade suspensions, wearing bars, guide shoes, stone protections,
discs, rotor skirts, crimper parts, tyres, tubes, brake shoes, chain tightener parts, guards, hydraulic
hoses, conveyors, vertical auger and tub, wheel-fixing bolts and nuts, snap rings, sockets, PTO-
shafts, clutches, gaskets and seals, tooth belts, V-belts, chains, sprocket wheels, carriers, conveyor
chain slats, rake- and pick-up tines, rubber seals, rubber paddles, cutter blades, chute liner and
lining for spreading platform, shredding blades incl. bolts and nuts, spreading rotors and vanes for
farmyard manure spreaders.
In addition, the user must note the following:
1. The warranty is only valid if the dealer has undertaken a pre-delivery check and has given
instruction to the end user in the use of the machine.
2. The warranty cannot be transferred to others without JF's written permission.
3. The warranty can be nullified if repair is not undertaken immediately.

PIGB-085X-05 CM 170/190 - 04.10
Specialist in grassland
machinery and complete
diet mixers
When it comes to green feed techniques, JF-
STOLL has gained a reputation as one of the
world’s leading suppliers and specialists. As a
specialist manufacturer for over 50 years, we
have gained a vast amount of experience
from right around the world and, more
importantly, unique regional requirements.
We also receive important inspiration in our
development work through a close and
continuous dialogue with customers, dealers
and agricultural researchers.
No matter which type of JF-STOLL-
machine you chose, you can be sure to
obtain the best result to obtain a top result -
in the shape of high performance and
operational reliability, minimum main-
tenance, flexible working possibilities and
optimal operating economy.