KUBLER SPORT Haiger 4591 User manual

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A „Haiger“ Rope Assault Course, part no. 4591
Version: Steel post
Operator: _____________________________________________________
Location: _____________________________________________________
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Revision history
Revision 0 – 2005- 05-19
First released version
Assembly instruction
Revision 8 – 2009-04-23
Note: Installation swing element
All rights reserved
© Copyright 2004 Huck Seiltechnik GmbH
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Table of content
A „Haiger“ Rope Assault Course, part no. 4591 ............................................................................ 1
1 Introduction installation................................................................................................................4
2 Data sheet "Haiger" Rope Assault Course part no. 4591 .......................................................... 6
3 Scope of supply, parts list with part numbers............................................................................8
4 Assembly instruction ..................................................................................................................16
5 Examination after installation ....................................................................................................39
B Maintenance instruction „Haiger“ Rope Assault Course part no. 4591 Version: Steel post41
6 Introduction maintenance........................................................................................................... 43
7 General maintenance information .............................................................................................44
8 Maintenance timetable ................................................................................................................46
9 Regular maintenance (images) ..................................................................................................47
10 Monthly maintenance (text) ........................................................................................................ 48
11 Quarterly maintenance (text)......................................................................................................48
12 Half-yearly maintenance (text) ...................................................................................................48
13 Annual main inspection (text) .................................................................................................... 49
14 Maintenance printout ..................................................................................................................51
15 ÜHand-over document ................................................................................................................53
Tables’ legend
Table 3-1: Scope of supply, parts list with part numbers......................................................................... 8
Table 3-2: Scope of supply, parts list with part numbers....................................................................... 10
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1 Introduction installation
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of the
equipment and fixation components in the parts list provided (see tables
3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max. slope up to 3%).
Any spare parts that may be required can be obtained directly from your supplier
or Huck Seiltechnik GmbH
Address: Huck Seiltechnik GmbH
Dillerberg 3
35614 Aßlar/Berghausen
Phone [phone] / 83 11 – 0
Fax [phone] / 83 11 79
Please do not hesitate to call us +49 (0)6443 / 8311- 51 or 70 if you have any
problems during installation or with any other questions
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. (See last page of this document)!!!
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray (for example HTS
plus Teflon no. 893128, can be purchased from the company Würth) or
another similar lubricant.
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Drawings / views
All optical illustrations simply demonstrate the
proportions/dimensions to be followed, but are not binding,
technical equipment images.
Technical modifications supporting the advancement of our articles
are subject to change.
Measurement tolerances / dimensions
Due to the quality and characteristics of equipment parts, minor
dimensional tolerances over drawings data are possible.
This regards all visible dimensions, except for foundation
dimensions respectively dimensions below OK ground surface/play
surface.
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2 Data sheet “Haiger” Rope Assault Course psrt no. 4591
1. Space required: 3,10 x 0,80 m resp. depending on the play equipment (see top views) 6,10 x 3,10
m resp. 6,10 m x 4,70 m including safety distance,
Maximum height of fall: 1,00 m.
Attention: For several play equipments the installation angle needs to be at least 90°,-
larger angle will be even better !!!! (see sheet no. 14)
Imortant! For play equipment part 4591-1 (swing seats) it has to be considered to mount
adjoining parts in one row (not at angle)!
Images (individual drawings) are not true to scale!!
2. Required surface:
Ground surface
material
Description
mm
Minimum
thickness of
layer mm
Maximum
height of fall
mm
Lawn/top soil <= 1000*
Chipped bark Grain size 20 – 80 400 <= 3000
Wood chippings Grain size 5 – 30 400 <= 3000
Sand Grain size 0,2 – 2 400 <= 3000
Gravel Grain size 2 – 8 400 <= 3000
Other ground surface
materials
Like tested according to
HIC
*In Germany, lawn is a sufficient ground surface in the safety zone for heights of up to
1,50 m.
3. Name and complete dimansion of the largest part of the equipment:
Per equipment: 2 steel posts Ø 102 mm, 2,00 m long
4. Intended age group: 2 years and up
Attention! Equipment to be embedded in concrete
Concrete: C20/25 (B25)
Concrete requirement: ~ 0,50 m³
Size of excavation and foundation (per equipment):
2 x 0,60 m long x 0,60 m wide, total depth 0,80 m incl. 10 cm percolation layer.
2 x 0,60 m long x 0,60 m wide x 0,40 m high, upper edges of concrete are rounded.
Upper edges of concrete are rounded! Foundation sizes apply for regular soil
classification 4-5 (grown surface).
Soil classification 4: Light up to medium plasticity, interlaced, with little sediment
(proportion < 30 % larger than 63 mm grain size in diameter)
Soil classification 5: Grounds of soil classification 3 and 4 with more
sediment (proportion > 30 % larger than 63 mm grain size in diameter)
For safety reasons, foundations of sandy, soft grounds should be layered with a larger
surface of at least 50%.
5. Assembly time once steel masts are embedded in concrete:
Appr. 45 minutes (per equipment !!!). Number of persons required: 2 .
Scope of supply does not include: Sidewalk slab (concrete slab ~ 250 x 250 mm)
Accessories required: Small excavator, standard tools like for example water
balance, various wrenches (e.g. Allen wrench) etc.
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6. Any spare parts that may be required can be directly obtained by your supplier or Huck Seiltechnik
GmbH
Address: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Phone [phone] / 8311-0
Fax [phone] / 8311-79
7. We herewith confirm that this play equipment is tested and certified
according to the new play equipment norm EN 1176.
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3 Scope of supply, parts list with part numbers
3.1 in letters (Attention – quantities refer to 1 unit!!)
Table 3-1: Scope of supply, parts list with part numbers
Pos. Quantity Element /
description
Size OK Missing
1 2 Steel posts Ø 102 mm, 2,00 m
long
2 2 Red plastic cap covers for Ø 102 mm
3 2, 4 resp.
6 (depending
on type of
equipment!)
Tube clamps with coach bolts
and stop screw nuts
M10 x 35 mm lg.
4 6 Self-cutting screws 5,5 x 25 DIN 9021
5 4 Red paint (1 can) + paint
brush
6 1 Play equipment part (10
versions)
4591-1 swing seat
4591-2 rope ladder
4591-3 climbing net
4591-4 balancing rope
4591-5 rubber hammock
4591-6 rope ladder rungs
4591-7 bow rope
4591-8 hanging rope
4591-9 bouncing beam
4591-10 tyres
7 je 1 Handrail rope resp. walking rope
Only for play equipments:
4591-2 (handrail rope)
4591-4 (handrail rope)
4591-8 (walking rope)
4591-9 (handrail rope)
8 2 Screw pile
Only for play equipment:
4591-4 balancing rope
9 1 Screw pile
Only for play equipment:
4591-10 tyres
10 2 Tube clamps with threaded bolt
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Pos. Quantity Element /
description
Size OK Missing
M10 x 150 mm + 2 nuts
2 each
per unit
Sidewalk slabs (on-site) Appr. 250 x 250 x 40
mm
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3.2 in symbols
Table 3-2: Scope of supply, parts list with part numbers
Pos. Quantity Symbol
1 2 Ø 102 mm, 2,00 m long
2 2
for Ø 102 mm
3 2, 4 resp. 6
- for tube-Ø 102 mm,
- screw: M10 x 35 mm lg
4 6 5,5 x 25, DIN 9021
5 1
6 1 4591-1
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(6) 1 4591-2
(6) 1 4591-3
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(6) 1 4591-4
(6) 1 4591-5
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(6) 1 4591-6
(6) 1 4591-7
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(6) 1 4591-8
(6) 1 4591-9
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(6) 1 4591-10
7 (1)
8 2
9 1
10 2
2 each
per unit
Sidewalk slab 250 x 250 x 40 (on-site)
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4 Assembly instruction
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Thread locking !
All screws, nuts and bushes must be
secured by Loctite!
(stop screw nuts excepted)
(e.g. for Torx-bushes M12 x 40 at
least 5 drops are required)
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