laguna LBM 200 User manual

LBM 200 Mortiser
Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
Model Numbers: MT0LBM200
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

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Table of contents
Safety Rules
Noise emission
Specification sheet
Receiving your machine
Unpacking your machine
Introduction to your machine
Assembly and setup
Where to locate your machine
Operating your machine
Maintenance
Troubleshooting
Accessories
Electrical drawing
Spare parts
Exploded view drawings and parts lists

3
Safety Rules
As with all machinery, there are certain hazards involved with the operation
and use. Using a machine with caution will considerably lessen the possibility
of personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result. If you have any
questions relative to the installation and operation, do not use the equipment
until you have contacted your supplying distributor.
Read carefully before operating the mortiser:
1. Keep the working area clean and be sure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
Wear face, eye, respiratory and body protection devices as indicated
for the operation or environment.
3. Be sure that the power is disconnected from the machine before tools
are serviced or an attachment is fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed and
all the nuts and bolts are secured.

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Noise emission
Notes concerning noise emission:
Given that there exists a relationship between noise level and exposure
times, it is not precise enough to determine the need for supplementary
precautions. The factors affecting the true level of exposure to operators are
clearly the amount of time exposed, the characteristics of the working
environment other sources of dust and noise, etc. for example, adjacent
machines affect the level of ambient noise. It is possible that exposure level
limits will vary from country to country.
Specification sheet
Description Specification
Packing case dimensions
”54/mm0511htgneL
”82/mm007htdiW
24/mm0801thgieH ”
bl493/gk081tenthgieW
Weight gross 270kg / 594lb
Motor
Motor power 2,9kW / 4hp 3,6kW / 5hp
mpr0143mpr0961deepsrotoM
Diameter of drills 1mm / 16mm 1/16’ / 5/8”
Longitudinal movement 245mm / 9,6”
Horizontal movement 205mm / 8”
Vertical movement 150mm / 5,9”
Indexing pitches 16mm 25mm 22mm 32mm
Table size 600mm x 320mm 23,6” x 12,6”

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Accessories
Wrench
Chuck type “Veskot”
Receiving your machine
Note: It is probable that a third party
will deliver your machine.
Before you unpack your new machine,
you will need to first inspect the
packing, invoice and shipping documents
supplied by the driver. Ensure that
there is no visible damage to the
packing or the machine. You need to
do this prior to the driver leaving.
All damage must be noted on the
delivery documents and signed by you and the delivery driver. You must then
contact the seller [Laguna Tools] as soon as practical. If damage is found
after delivery, contact the seller as soon as practical.
Unpacking your mortiser:
To unpack your machine you will need tin snips, knife, screw driver [star]
and a wrench.
1. Using the tin snips, cut the banding [if fitted] that is securing the box.
WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE
BANDING WILL SPRING AND COULD CAUSE INJURY. Then remove the
screws that secure the box to the base [row of screws around the
bottom of the box].
2. Lift the box off and discard. This may need two people. Or take the
box apart sheet by sheet.
3. Using the knife, cut the plastic wrap and remove it.
4. Remove the boxes on the base of the box.
Do not remove the machine from the pallet. The motor and mounting
plate are not fitted to the machine and will need to be assembled prior to
removing the machine from the pallet [This is covered latter].
Mortiser in packing box
Box top removed

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What you will receive with your machine
Introduction to your mortiser:
This mortiser is designed to give you years of safe service. Please read this
owner’s manual in its entirety before assembly.
Body
The body of the machine is a welded construction manufactured from heavy
gauge steel sheet. The body houses all parts of the machine.
Work table
The worktable is mounted onto the body in a fixed position and houses the
job clamp, rods that are used as setting stops for the job and a plate
mounted on the front of the table that acts as a reference stop for the job.
Mortiser with box removed
Mitre gauge
Optional mobility kit
Accessories
Side stop main bar
Mobility kit

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Motor and moving table
The motor is mounted onto a plate that moves in all three directions and
angularly.
Horizontal and lateral movement is achieved with a gear stick type handle.
Vertical movement is achieved by operating a geared handle. Loosening 2
nuts and moving to the desired angle with the aid of a lever achieves angular
movement.
Stops are provided that limit the travel of the table both laterally and
horizontally.
An indexing facility is provided that allows you to drill holes at 16, 22, 25 or
32mm pitches. The chuck is mounted to the spindle of the motor.
Assembly and set up:
Where to locate your mortiser
Before you remove your machine from the pallet select the area where you
will use your machine. There are no hard
and fast rules for its location but below
are a few guidelines:
1. Ensure that there is sufficient
clearance all round the machine, as
you will have to have access to the
back of the machine.
2. Adequate lighting. The better the
lighting the more accurate and
safely you will be able to work.
3. Solid floor. You should select a solid
flat floor, preferably concrete or
something similar.
4. Close to power source.
5. Provide for a place that will be suitable for storing finished products
and blanks.
Assembling the motor and mounting
plate
The motor and mounting plate are not
assembled to the machine. They are
removed from the machine prior to
shipping because the assembly is heavy
and could cause damage to the
movement mechanism during transport.
To assemble the motor and mounting
plate, you will need two people, as the
assembly is heavy and awkward. Take
Motor mounting
plate rollers
Mounting plate rollers Stop pin
Motor mounting plate fitted

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care not to stress or damage the wiring during assembly. Lift the mounting
plate and slide it onto the first set of rollers. Tip the mounting plate so that it
is lifted over the split pin [fitted on the lower plate] that is used as a stop.
This may take some jiggling. A second way that you might find easier is to
gently knock the pin down so that it is not stopping the mounting plate from
moving forward. After the mounting plate is fully engaged on both sets of
rollers, knock the pin back up so that it is again acting as a stop and located
between the two sets of stop rings. With the motor fitted, you can take
the machine off the pallet. There are two recommended methods. Fit the
optional mobility kit and roll the machine down a temporary ramp, or lift the
machine off the pallet with a forklift truck / hoist.
Removing machine with a forklift truck or hoist
1. Remove the base mounting bolts that
secure the machine to the base.
2. The machine can be lifted using a
forklift truck by using a “SLING,” with
a lifting capability of 1,000 Kg
[2,200lb]
3. Remove the pallet and lower to the
floor.
Removing machine using the mobility
kit:
Fitting the mobility kit
1. Tilt the machine and rest the machine
on a 2’ x 4”. Repeat for the other end
of the machine.
2. Slide the axel through the holes in the
base of the machine. Ensure that there
is a washer on either side of both
wheels.
3. Lock the wheels in place on the shaft
with the two lock nuts. A slot is
provided at the end of the shaft to stop
rotation while fitting the nuts.
4. Fit the two leveling feet to the other
end of the machine in the base.
5. Remove the two plastic setscrews that are located on the pillar of the
machine and fit the two lifting handles.
6. Build a temporary ramp and gently roll the machine to the floor.
Note: The machine is heavy and it may take two people to stop the machine
from rolling too fast down the ramp.
Note: The machine is heavy and if you have any doubt about the
described procedure, seek professional assistance. Do not attempt
Mobility kit wheels
Mobility kit lifting handles

9
any procedure that you feel is unsafe or that you do not have the
physical capability of achieving.
Leveling the Mortiser
After you have located your machine in its final position. You will have to
level it:
1. Place a spirit level on the worktable. You will have to level the machine
in both directions.
2. Adjust the leveling pads so that the machine is level and will not rock.

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Cleaning the machine
Remove the rust protection grease with WD 40 or similar
solvent. It is important that you remove all the grease and
re lubricate with a Teflon-based lubricant as Teflon has less
tendency to attract sawdust and cause clogging. You should
also wax the table as this also protects the cast iron from
rust.
Fitting other parts of the machine
1. Fit the table movement handle by feeding it through
the bearing and screwing it into the lower bearing.
2. Assemble the clamp
and fit into the table.
The clamp can be
fitted on either side
of the machine into
the threaded holes.
3. Assemble the job stop and fit it
into the hole in the table. The
stop can be fitted to either
side of the table.
4.
The miter
gauge is
provided
with a setting dowel, which is fitted into a threaded hole for storage.
Movement handle
Clamp
Dowel pin
storage
Underside of miter gauge
Miter gauge fitted to table

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5. Assemble the indexing barrel
as shown with the screws provided,
do not fully tighten, as you will
have to adjust the position to suit
the locking mechanism.
Attach the locking pin hand grip to
the end of the table movement
handle and lock in position with the
allen set screw.
Assemble the locking mechanism as
shown and adjust both the barrel
and the locking mechanism so that
the locking pin will engage and
disengage freely.
Electrical connection
Note that the machine is not supplied with an electrical cord or a
plug, as the type of cable and plug will be dependent on the
installation.
It is advisable that qualified personnel carry out the electrical installation.
Ensure that the main supply corresponds with that of the machine. Use
wiring suitable for the power and the length of cable that is needed for your
installation. The machine is supplied with a CEE plug mounted on the
machine and the corresponding socket that you can use to connect the main
cable to. On the machine the yellow / green wire is ground, the other colored
wires are power phase and it does not matter what color combination you
use, (there is no neutral). Check that the spindle rotates in the correct
orientation to the switch setting selected. If the rotation is incorrect, you
need to swap locations of 2 of the power leads and it will change the
rotation.
Dowel drilling
attachment
Dowel drilling
attachment

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Pic of the electrical controls
Fitting the electrical cable
The CEE plug and socket are located under
the control box. The electrical cable is fitted
as shown.
You will see a wire that is yellow and green
or green; this is the ground wire, and the
other colored wires are power. It does not
matter what color combination you use.
Green and yellow or green is ground, and
all other wiring is power (there is no
neutral).
On 3-phase machines it does not matter
what color combination you use. Green
[yellow/green or green] is ground; all other
wiring is power (there is no neutral]. If the
spindle rotates in the wrong direction, you
need to swap locations of 2 of the power
leads, and then it will rotate in the correct direction.
Before Starting the machine
1. Read and understand the instruction manual before operating the
machine.
2. If you are still not thoroughly familiar with the operation of the
machine, get advice from a qualified person.
3. Make sure the machine is properly grounded and that the wiring codes
are followed.
4. Do not operate the machine while under the influence of drugs,
alcohol, or if tired.
5. Always wear eye protection, safety glasses or a safety shield, and
hearing protection.
6. Wear dust mask; long term exposure to the fine dust created by the
machine is not healthy.
7. Remove your tie, rings, watch, and all jewelry. Roll up your sleeves
and never wear loose clothing.
You do not want anything to
get caught in the machine.
Stop the machine before
fitting or removing a job.
Operating the machine
Machine test
Now is the time to test the machine.
1. Check that there are no
mortise bits fitted; it is far
CEE plug
and socket
Releasing
socket cover

13
safer to test the machine without the mortiser bits fitted.
2. Check that the red safety switch is in the fully out position.
3. Check that the machine is clear of all tools and other loose objects.
4. Check that all the adjusting and locking handles are tight.
5. Start the machine by pressing the green start knob.
6. Now is the time to check that all the safety switches are functioning
correctly before you fit any cutters.
7. With the machine running, press the red emergency stop switch. The
motor should have the power removed and slow down.
8. With the machine running, operate the red stop switch by pressing
towards the machine. The motor should have the power removed and
slow down.
9. If any of the safety switches fail to operate correctly, do not
use the machine until the fault has been corrected.
Machine stops
The machine is provided with stops that
limit the travel of the mortise bit.
Lateral and horizontal movement is
controlled with knurled rings that are
moved into the required position and
locked with a second knurled locking ring.
You will find them on the sides of the
moving plate.
The machine is provided with
stop rods that can be adjusted
to give the job a reference point
to locate from. To adjust, loosen
the clamp bolt, move to the
required position and re-clamp
in position.
Moving the
motor assembly
vertically with a
crank handle
and locking in
position control
vertical position
of the mortiser
bit.
Motor travel stops
Vertical movement handle
Vertical lock

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To move the mortiser to an angle.
Loosen the two clamp bolts that
attach the drill unit to the body of the
machine and rotate the unit with the
aid of the handle. Care must be
taken, as the unit is heavy.
To fit a bit into the chuck, loosen
with the allen wrench, fit the bit
and retighten.
Using the indexing unit
1. Select the pitch that you require [16mm, 22mm, 25mm or 32mm] by
rotating the tube to the required pitch setting.
2. Engage the location pin by releasing the handgrip.
3. Drill the hole.
4. Release the location pin by operating the handgrip.
5. Move to the next pitch and releasing the handgrip.
General Maintenance
Keep your machine clean. At the end of each day clean the machine. Wood
contains moisture, and if sawdust or wood chips are not removed, they will
cause rust. We recommend that you only use a Teflon-based lubricant on
the machine. Regular oil attracts dust and dirt. The Teflon tends to dry and
has fewer tendencies to accumulate dirt and sawdust. Periodically check that
all nuts and bolts are tight.
Bearings
Angle
adjustment
Lock nut
Handle
Chuck

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All bearings are sealed for life and do not require any maintenance. If a
bearing becomes faulty, replace it.
Rust
The machine is made from steel and cast iron. All non-painted surfaces will
rust if not protected. It is recommended that they be protected by applying
wax or a Teflon-based lubricant.
Guide rods and bearing wheels
The clearance between the guide rods and the rollers may need adjustment
with use. There should not be excessive clearance between the rollers and
the guide rods, but they should also not be too tight on the guide rods. To
adjust them, loosen the roller spindle-clamping bolt. With a wrench, turn the
spindle, until the correct clearance is achieved, relock in position with the
clamping bolt. The roller spindle is eccentric and when turned will change the
clearance between the guide rod and the roller.
Troubleshooting
Machine will not start
1. Check that the start switch is being pressed full in.
2. Check that the red stop switch is fully out.
3. Check that the electrical power cord is plugged into the power outlet.
4. Check that the electrical supply is on [reset the breaker].
With the power disconnected from the machine, check that the wiring to the
plug is correct. Check that the rubber insulation is stripped enough and is not
causing a bad connection. Check that all the screws are tight.
Clamp bolt
Guide rod to
roller
clearance

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The machine will not stop
This is a very rare occurrence as the machine is designed to be fail-safe. If it
should occur and you cannot fix the fault, seek professional assistance. The
machine must be disconnected from the power and never run until the fault
has been rectified.
1. Stop switch faulty. Replace the stop switch.
2. Internal breaker faulty. Replace the breaker.
Motor tries to start, but will not turn
1. With the power disconnected from the machine, try to turn the spindle
by hand. If the spindle will not turn, check the reason for the jamming.
2. Capacitor faulty. Replace the capacitor.
3. Motor faulty. Replace the motor.
Motor overheats
The motor is designed to run hot, but should it overheat, it has an internal
thermal overload protector that will shut it down until the motor has cooled,
and then it will reset automatically. If the motor overheats, wait until it has
cooled and restart. If the motor shuts down consistently, check for the
reason. Typical reasons are dull cutting tools, motor cooling fan clogged or
faulty, overfeeding the job and excessive ambient temperature.
Squeaking noise
1. Check that the motor cooling fan is not contacting the fan cover.
2. Check the bearings.
Spindle slows down during a cut
1. Dull cutting tools. Replace the tool or have it re-sharpened.
2. Feeding the wood too fast. Slow down the feed rate.
Machine vibrates
1. Machine not level on the floor. Re-level the machine ensuring that it
has no movement.
Accessories
The following accessories are available from Laguna Tools:
- Various drills and cutting tools. - Toolbox
- Additional job clamps. - Work Benches
- Additional job setting stops
- Tool cabinet [floor standing].

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Spare parts
Ordering spare-parts
When ordering spare parts, specify:
- Machine model
- Part number required, taken from the exploded view drawings and
parts lists on the following page.
- Quantity required
EXAMPLE: To order a roller for the table:
Model: LBM200 Mortiser
Part description: Roller.
Part number: M5-321.40.20.02
Quantity: 1 piece
Side view of mortiser

LBM 200.00.00.00 BORING MACHINE FOR WOOD