Olsen HTL-100 Manual
Installation, Operation &
Service Manual
OIL FIRED LOBOY FURNACE - 83% + EFFICIENCY
2023-08-01 5IM-OE-HTL0-00
INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY
DIFFER FROM THIS MANUAL
Please read the manual in its entirety before beginning installation. This
manual must be kept with the boiler for future reference. For maintenance
or question, please refer to your installer – contractor directly.
HTL-100
HTL-200
2
TABLE OF CONTENTS
1.0 IMPORTANT SAEFTY ADVICE 3
2.0 PRODUCT INFORMATION 4
3.0 FURNACE INSTALLATION 8
4.0 ACCESSORIES INSTALLATION 12
5.0 BURNER INSTALLATION AND SPECIFICATIONS 17
5.1 ASSEMBLY & INSTALLATION OF BURNER 17
5.2 SET BURNER FOR EFFICIENT OPERATION 18
5.3 HTL TECHNICAL INFORMATION 20
6.0 FURNACE OPERATION AND SETTINGS 23
6.1 BOILER SETTING 23
6.2 FAN TIMER CONTROL BOARD (1158-120) 23
6.3 (1158-120) CONTROL BOARD SEQUENCE 25
6.4 SERVICING – FAN TIMER (1158-120) 27
7.0 SERVICE 30
8.0 ELECTRICAL / WIRING DIAGRAMS 33
9.0 EXPLODED PARTS VIEW 37
HTL-100 37
HTL-200 39
10.0 START-UP TEST RESULTS 41
3
1.0 IMPORTANT SAFETY ADVICE
Please read and understand this manual before installing, operating or servicing the furnace.
To ensure you have a clear understanding of the operating procedures of the unit please take
the time to read the IMPORTANT SAFETY ADVICE section of this manual.
FOR YOUR SAFETY
appliance.
WARNINGS
NEVER
NEVER
DO NOT
DO NOT
CAUTION
DO NOT
TECHNICIAN.
DANGER
Do not use this furnace as a construction heater. Use of this furnace as a construction
heater exposes it to abnormal conditions, contaminated combustion air and lack of air
IMPORTANT
This manual contains instructional and operational information for the HTL OIL-FIRED FURNACE.
provincial codes. Improper installation will result in voiding of warranty
4
2.0 PRODUCT INFORMATION
CLEARANCE (minimum) TO COMBUSTIBLES
Top of Supply Plenum 1” (25 mm)
Front (Maintenance) 36” (915 mm)
Rear 1” (25 mm)
Side – Non-Access 1” (25 mm)
Side – Access maintenance 24” (610 mm)
Flue Pipe 9” (229 mm)
DRAFT PRESSURE
Breech draft pressure -0.01” WC minimum
BURNER TUBE INSERTION
HTL-100 6-3/8" (162 mm)
HTL-200 9-1/2" (240 mm)
HTL-100 1/2 hp 4 Speed PSC / G10-8 DD or 1/2 hp 5 speed ECM / G10-8 DD
HTL-200 3/4 hp 4 Speed PSC / GT12-10 DD or 3/4 hp ECM 5 speed / GT12-10 DD
United Technologies 1158-120 Fan Center & Thermo-Disk (7” stem)
FLUE-PIPE CONNECTION
CLEANOUTS
THERMOSTAT
Any wall thermostat
Thermostat adjustment as per thermostat manufacturer installation.
5
FUEL
Not heavier than No. 2 furnace oil
historic precedent for the type of fuel selected.
ELECTRICAL
AIR FILTERS
PLENUM DIMENSIONS (HTL-100)
PLENUM DIMENSIONS (HTL-200)
B
A
6
HTL
DIMENSIONS (HTL-100)
Depth 24-1/2" (622 mm)
Height 54" (1372 mm)
Width 21-1/2" (546 mm)
DIMENSIONS (HTL-200)
Depth 29-1/2" (750 mm)
Height 60" (1524 mm)
Width 24-1/2" (622 mm)
54"
HTL-100 - DIMENSIONS
Dimensions are in inches
7
60"
HTL-200 - DIMENSIONS
Dimensions are in inches
8
3.0 FURNACE INSTALLATION
jurisdiction.
OIL TANK PIPING
Tank installation must conform to local requirements.
ONE PIPE SYSTEM
TWO PIPE SYSTEM
9
PLACEMENT & VENTING
FLOOR SUPPORT
Connect the furnace to a chimney/vent system of size and material
PRESENCE OF CONDENSATION
IN THE CHIMNEY OR FLUE PIPE
FRONT FLUE FURNACE ILLUSTRATION
10
BE AWARE THAT MODIFYING OR REMOVING BAFFLES REDUCES
THE UNIT’S EFFICIENCY.
Note: See Base temperature
B139 codes.
code for Canadian installations or values indicated in the NFP-31 code for
USA installations.
ELECTRICAL Wire according to the National Electrical Code (Canadian Electrical Code
in Canada) or local codes. Use a separately fused #12 electrical line
COMBUSTION &
VENTILATION AIR
times to provide safe and proper operation of the appliance.
circulating air temperatures as per NFPA-31 code in the USA and CAN/CSA
ADDITIONAL
CONSIDERATIONS
To ensure proper operation of the appliance it is important to maintain a
residence to ensure that the furnace is sized properly and the heating
11
Appliance(s) located in a large space
/5000 BTU/h) of the
total input rating for the appliance(s) located in a large space.
12” higher than ground level
and snow forecast.
12
Appliance(s) located in a limited space
/5000 BTU/h) of the
total input rating for the appliance(s) located in a limited space.
/1000 BTU/h) of
the input rating of the appliance(s) located in the limited space.
4.0 ACCESSORIES INSTALLATION
BLOCKED VENT SWITCH (BVSO)
(FOR CANADIAN INSTALLATION ONLY)
installed on a chimney. A BVSO Field Controls Model: WMO-1 (Manual Reset) is included with
accordance with the instructions provided.
12’’ higher than ground
level and snow forecast.
13
corrected.
Installation
pipe. Tighten the nut securely (Figure 1).
Figure 1 - Illustration from Field Controls Figure 2 - BVSO wiring diagram
Wiring Instructions (BVSO)
Caution: Disconnect the electrical power when wiring the unit.
codes. Wire the BVSO in series with the thermostat and furnace operating control (Figure 2).
2) Adjust the thermostat to call for heat.
within 10 minutes or sooner.
chimney and venting pipes.
BURNER
MOTOR
12 4353
UNUSED
12
EAC
CONT
HEAT
COOL
67
HUM
X
C
N
YG RWC
YGRWC
GREEN
RED
BLACK
YELLOW
BVSO
WHITE
WHITE
THERMOSTAT
14
AIR CONDITIONING
diagram. Height of the coil above the unit shall be at least 4” (102 mm).
HUMIDIFIER
would cause deterioration and void the furnace warranty.
15
AIR FILTER RACK INSTALLATION
Tank installation must conform to local requirements.
THE AIR FILTER RACK IS A FIELD INSTALLED COMPONENT. AFTER INSTALLATION
THE RACK MUST BE SEALED (WITH DUCT TAPE OR EQUIVALENT) TO MINIMIZE AIR
LEAKS. THIS IS THE RESPONSIBILITY OF THE INSTALLER.
Step 2: Screw in the 4 screws to hold these two parts together.
1 2
3 4
4 X
2 X
rack
Door
Holder
Spacer
Filter
Door
facing out
16
5 6
7 8
8 X
17
5.0 BURNER INSTALLATION AND SPECIFICATIONS
5.1 ASSEMBLY & INSTALLATION OF BURNER
ASSEMBLY
instructions.
SELECT NOZZLE
operating decal.
INSTALL NOZZLE
adaptor.
ELECTRODES
HTL-100 162
240
6-3/8”
9-1/2”
HTL-200
INSERTION
MOUNT BURNER
PUMP BY-PASS
PLUG
WIRING Refer to wiring diagram for correct
THERMOSTAT Connect the thermostat wires to the fan
18
5.2 SET BURNER FOR EFFICIENT OPERATION
BURNER SETTING
Those
is always after the AFG designation and the static disk size after the head
PUMP PRESSURE
AIR SETTING Use air settings on pages 20-21 as a guide to set air
adjustment.
DRAFT REGULATOR
SAMPLING HOLE
Front Flue Furnace Illustration
19
COMBUSTION TEST
ADJUSTMENTS
reading and note the result.
gate of the burner.
CO
pump action.
OR analyser.
• Once your CO
•
•
recommended for chimney vent applications.
CO O
13.5 2.6 15.0
13.0 3.3 20.0
12.5 4.0 25.0
12.0 4.6 30.0
11.5 5.3 35.0
11.0 6.0 40.0
and O
20
No 2 Fuel Oil Ratings
HTL Series HTL-100 HTL-200
Riello Burner* F3 F5
Unit Model HTL-E1-*065-03
Firing Rate (USGPH) 0.55 0.65 0.75 0.85 0.95 1.10
Input (BTU/h)
Output (BTU/h)
Nozzle 0.50-70 W 0.60-70 W 0.65-70 W 0.75-60 W 0.85-60 W 1.00-60 W
Pump Press (PSI) 140 140 140 140 140 140
0 0 0 3 3 3
Air Gate Adjustment 2.5 2.5 4 2 2.5 5
%CO2 for Factory Setting 10.0 11.5 10.5 11.5 10.5 10.0
%CO2 for AFUE 13.0 13.0 13.5 13.0 13.0 13.5
AFUE 85 84 83 85 84 83
Energy Star Approved NO NO NO NO NO NO
Beckett Burner AFG AFG
Unit Model HTL-G2-*065-03 HTL-G2-*076-03 HTL-G2-*087-03 HTL-G2-*100-05 HTL-G2-*110-05 HTL-G2-*127-05
Firing Rate (USGPH) 0.55
Input (BTU/h)
Output (BTU/h)
Nozzle 0.50-70 B 0.60-70 W 0.65-70 W 0.75-70 W 0.85-70 W 1.00-70 B
Static Disk 3-5/8 U 3-3/8 U 3-3/8 U 2-3/4 U 2-3/4 U 2-3/4 U
Head F0 F0 F0 F3 F3 F3
Yes Yes Yes Yes No No
Pump Press (PSI) 140 140 140 140 140 140
Air Band Setting 0 0 2 1 0 1
Air Gate Gate Setting 6 9 10 10 8 10
%CO2 for Factory Setting 10.5 11.5 11.8 11.5 11.5 12.0
%CO2 for AFUE 13.0 13.0 13.5 13.0 13.0 13.5
AFUE 85 84 83 85 84 83
Energy Star Approved NO NO NO NO NO NO
Carlin Burner EZ-1 SELECT EZ-1 SELECT
Unit Model HTL-C1-*065-03 HTL-C1-*076-03 HTL-C1-*087-03 HTL-C3-*100-05 HTL-C3-*110-05 HTL-C3-*127-05
Firing Rate (USGPH) 0.55
Input (BTU/h)
Output (BTU/h)
Nozzle 0.50-60 B 0.50-60 B 0.60-60 B 0.65-60 B 0.75-60 B 0.85-60 B
Pump Press (PSI) 125 170 155 170 160 170
Head Setting 0.0 0.0 1.0 3.0 3.0 4.0
Air Gate Adjustment 30 35 50 55 65 65
%CO2 for Factory Setting 12.5 12.7 12.7 11.7 12.7 12.3
%CO2 for AFUE 13.3 13.2 13.5 13.5 13.5 14.0
AFUE 85 84 83 85 84 83
Energy Star Approved NO NO NO NO NO NO
(*) For administration only.
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1
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