Omarv TFR 180 User manual

1
UNIVERSAL SCHREDDER
UNIVERSAL SCHREDDERUNIVERSAL SCHREDDER
UNIVERSAL SCHREDDER
TFR
TFRTFR
TFR
180
180180
180-
--
-200
200200
200-
--
-220
220220
220-
--
-240
240240
240-
--
-260
260260
260-
--
-280
280280
280-
--
-300
300300
300
Omarv s.r.l. v
Omarv s.r.l. vOmarv s.r.l. v
Omarv s.r.l. via Cuneo 60 12038 SAVIGLIANO (CN) ITALIA
ia Cuneo 60 12038 SAVIGLIANO (CN) ITALIAia Cuneo 60 12038 SAVIGLIANO (CN) ITALIA
ia Cuneo 60 12038 SAVIGLIANO (CN) ITALIA
Tel.: 0039 0172 715114 Fax: 003 0172 780028
Tel.: 0039 0172 715114 Fax: 003 0172 780028Tel.: 0039 0172 715114 Fax: 003 0172 780028
Tel.: 0039 0172 715114 Fax: 003 0172 780028
www.omarv.com
www.omarv.comwww.omarv.com
www.omarv.com [email protected]
“Contains Conformity Declaration” (CE)
Read this Manual carefully before using the machine
USE AND MAINTENANCE MANUAL
USE AND MAINTENANCE MANUALUSE AND MAINTENANCE MANUAL
USE AND MAINTENANCE MANUAL

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PREFACE
PREFACEPREFACE
PREFACE
This manual will provide you with all the information necessary for the use and
maintenance of your machine. The good working and length of life of your
machine will depend on its good maintenance and careful use.
Before leaving the production establishment this particular model underwent a
stringent tests in order to guarantee maximum confidence; it will be necessary
however to check that during the journey the machine has not undergone any
structural damage that could prejudice its function and its safety.
This manual should be considered an integral part of the machine and should
accompany it until its demolition.
In the event of its loss or damage it will be necessary to request a substitute
copy from the OMARV S.R.L.
The technical information contained in this manual is property of the OMARV
S.R.L. and should be considered copyright.
Any reproduction even partial of the graphics text or illustrations is forbidden
under the law.
Points discussed in this manual are expressly required by the Directives for
machinery CEE 89/392 and successive modifications and technical data given
are provided by the manufacturer at the time of writing.
This manual is to be kept in a place that is accessible for all staff designated to
drive and maintain the machine.
The Forum SALUZZO (CN) ITALIA is competent in case of any dispute.
TECHNICAL ASSISTANCE
For any problems our technicians are totally at your disposal
Tel: +39 0172.715114
Fax:+39 0172.780028
Internet site: www.omarv.com
E-mail: info@omarv.com
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HIS MANUAL MUST ACCO
HIS MANUAL MUST ACCOHIS MANUAL MUST ACCO
HIS MANUAL MUST ACCOMPANY THE MACHINE IF
MPANY THE MACHINE IFMPANY THE MACHINE IF
MPANY THE MACHINE IF EVER IT IS RESOLD
EVER IT IS RESOLD EVER IT IS RESOLD
EVER IT IS RESOLD
!
!!
!

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This manual should be considered an integral part of the machine and should
accompany it until its demolition. In the event of its loss or damage it will be
necessary to request a substitute copy from the OMARV S.R.L.
This manual contains information on the machine safety precautions
instructions of installation and transport functioning and maintenance.
Some particulars figuring in the illustration in this manual may be different
from those of your machine.
This manual is to be read learnt and kept in a place that is accessible for all
staff designated to drive and maintain the machine.
For any problems on the equipment or the manual you can get into touch with
OMARV S.R.L. and ask for the most recent available information.
The manual must accompany the machine if ever it is resold!
In order to make this manual easy to follow it is subdivided into section which
are identifiable by graphic symbols.
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SS
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AFETY
AFETYAFETY
AFETY
:
::
:
In this section you can find all the possible basic precautions to
guarantee safety. Moreover this section also explains the meaning of
the warning symbols provided.
Read and learn the precautions listed in the present manual before
operating the machine or carrying out any maintenance.
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NSTALLATION AND FUNC
NSTALLATION AND FUNCNSTALLATION AND FUNC
NSTALLATION AND FUNCTIONING
TIONINGTIONING
TIONING
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:
In this section you are told how to correctly install the machine to the
tractor and how to correctly check start function and stop it.
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AINTENANCE
AINTENANCEAINTENANCE
AINTENANCE
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::
:
This section is a guideline for the care of the machine. All points of
greasing and lubrication provided as well as the instructions for a
correct maintenance schedule are show in this section.
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PARE PARTS
PARE PARTSPARE PARTS
PARE PARTS
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:
In this section you can find a list of the parts most often subject to
wear.

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In case of doubt do not interpret!
Immediately ring customer care at
0039 0172.715114

6
INTRODUCTION
INTRODUCTIONINTRODUCTION
INTRODUCTION
You have purchased a universal OMARV SRL haulm shredder and we
congratulate you on your choice.
It is a professional appliance conceived and designed with the greatest care.
You can therefore take full advantage of its excellent performance.
Please read this manual carefully and follow the maintenance advise and your
faith in our product will be fully rewarded.
DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
The TFR models 180–200–220–240–260–280–300 are standard equipped with:
•
Hammer blades with smooth counter-blade
•
OMARV drive unit at 540 or 1000 rpm
•
Left-hand drive
•
Attachment system with hydraulic movement
•
Roller with roller-scraper feet
•
Accident prevention slides and CE safety elements
•
Body with fitting for harvesting rake
Optional:
•
Universal Y cutters with smooth counter cutter
•
Second smooth counter cutter
•
Pivoting rubber wheels
•
Rear harvesting rake
•
Fitting for front hydraulic attachment
•
Central fixed 3 points attachment
•
Mechanical 3 points attachment
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OMARV S.R.L.
Via Cuneo 60 – 12038 Savigliano (Cn) ITALY
P.IVA 03244910042
Tel: +39 0172.715114
Fax: +39 0172.780028

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The noise trials performed on this particular model of machine during corn
shredding namely ion the situation of highest noise show san acoustic level of:
95 dB
95 dB95 dB
95 dB
Noise surveys have been carried out by the Istituto per la Meccanizzazione
Agricola del Consiglio Nazionale della Ricerca di Torino (Institute of
Agricultural Mechanisation of the Nazionale Council of Research of Turin).
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In case of using a traction engine without a cabin in order to
combat the noise level it is obligatory to use protective earplugs and
headphones.
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In case of scrapping the machine it should be disposed of in a lawfully
appointed disposal point.
Recoup any used oil and dispose of it in the suitable collection centres.
Before proceeding with the scrapping it is necessary to separate the
plastic and rubber parts as well as electrical and electronic materials.
The parts that are made up solely of plastic aluminium and steel can be
recycled if taken to a collection point.
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During transport and work operations the operator will have to start the
machine by means of the drive of the tractor.
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TFR
TFR TFR
TFR
MODELS
MODELSMODELS
MODELS
180
180180
180 200
200200
200 220
220220
220 240
240240
240 260
260260
260 280
280280
280 300
300300
300
WORKING WIDTH (m)
1.80 2.00 2.20 2.40 2.60 2.80 3.00
TOTAL WIDTH (m)
2.00 2.20 2.40 2.60 2.80 3.00 3.20
WEIGHT (FIXED ATT) (Kg)
680 740 800 830 910 950 990
WEIGHT (FIXED AND FRONT
ATT(Kg)
690 750 810 840 920 960 1000
WEIGHT (HYDR OFF SET) (Kg)
790 830 890 950 1020 1080 1120
WEIGHT (HYDR. OFF SET
FRONT AND REAR
ATTACHMENT) KG
860 900 960 1020 1090 1150 1190
POWER REQUESTED HP
55/65 60/70 70/80 70/85 80/90 90/100 95/110
NR OF BELT
4 4 4 4 5 5 5
NR OF HAMMER BLADES
18 20 22 24 26 28 30
NR Y-FLAILS
36 40 44 48 52 56 60
Ø OF ROLLER
220 220 220 220 220 220 220
HYDRAULIC SHIFT (cm)
60 60 60 60 60 60 60
WHEELS
5.60.13
5.60.13
5.60.13
5.60.13
8.00.15
8.00.15
8.00.15

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The accurate risk assessment made by the manufacturer and kept by the heath
& safety office (fascicolo tecnico) has consented to eliminate the majority of the
risks known to the conditions of use of machine.
The manufacturer recommends scrupulous adherence to the instructions
produces and recommendations contained in this manual and to the safety laws
in force including the use of safety devices and protective guards whether
integrated or separate.
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As precautionary security measure you must carry out regular checks
on the correct functioning of safety devices.
It is strictly forbidden to carry out any kind of mechanical electric or
pneumatic modification in order to avoid additional risks or non
foreseen consequent risks.
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The following directives are applicable to the machine described in this manual:
CE 98/37 Directive on machines
CE 89/336 Directive on electromagnetic compatibility
CE 73/23 Directive on low voltage
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l
This machine has been designed and tested in compliance with the “essential
requirements on safety and health” highlighted by the enclosure to the
European directive 98/37 CE.
The laws referred to for designing manufacturing and testing the machine are
listed in the technical dossier available at OMARV S.R.L.

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For any communication with the manufacturer it will always be necessary to
cite the data on the registration plate of the machine.
P
OSITION OF THE PLATE ON THE
MACHINE
I
DENTIFICATION PLATE

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In case of doubt do not interpret!
Immediately ring customer care at
0039 0172.715114

11
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The lack of observation of rules or basic precaution could cause accidents during
use maintenance or repair of the machine. An accident can often be avoided by
recognising potentially dangerous situations before they happen. The operator
should be vigilant for possible dangers and possess the training competence
and tools necessary to execute these duties correctly.
Inappropriate use of this machine during its functioning or the lack of
maintenance can prove damaging and cause serious accidents.
Never function the machine or do any maintenance on it without having read
and understood the instructions.
Safety precautions and warning are indicated in this manual and on the
machine itself.
If attention is not paid to these messages of danger the operator may incur an
accident with grave consequences for him of herself and for other people.
Safety messages are highlighted with the following symbols:
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These message if not heeded could case danger to the operator.
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These message if not heeded could cause damage to the machine.
The OMARV S.R.L. cannot foresee every possible circumstance capable of
constituting a potential danger.
The warnings in this publication and on the product are however not
exhaustive.
If it should happen that tools procedures work practices or technical workers
nor explicitly recommended by the OMARV S.R.L. it will be necessary to ensure
that there are no danger for oneself or others.
Information specifications illustrations given in this publication are provided
by the manufacturer at the time of writing.
Information specification illustrations can vary at any time and the
modifications occurred can effect the necessary maintenance.
Use only original parts OMARV S.R.L.
declines all responsibility if non original parts
are used.

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The following instructions cannot completely safeguard anyone
operating the machine from all dangers that might occur. They should
be combined with common sense and experience which are totally
indispensable measures for the prevention of accidents.
The operator must ensure that the machine is always maintained
clean from any extraneous materials debris tools oil etc.
The machine should be cleaned after each use. During this
operation the machine should be stopped and in a stable position
with the ignition keys of the tractor taken out so as to prevent any
possibility of anyone causing it to move.
When compressed air or water is used for cleaning purposes
protective goggles and mask must be worn and other person or
animals must be kept well away from the vicinity of the machine.
Do not use flammable liquids.
At the end of the cleaning session a check should be made for wear
and tear damaged or badly fixed parts.
Check the state of wear on flexible tubing.
The manual should always be at hand so that it may be consulted to
check the correct operative cycle every time a doubt may arise.
If this manual is lost or damaged you will need to ask OMARV
S.R.L. for a replacement copy.
Structural damage improper modifications alterations or repairs
can change the capacity of production of the machine thereby
cancelling this certification.
Any modification should be made exclusively by technicians of the
OMARV S.R.L. or the authorised sales network.
This machine is usually fitted on the rear of the tractor. It will
therefore be necessary to add extra weight to the front of the tractor
to prevent the risk of tipping over.

13
Always drive slowly especially on irregular ground to prevent loss of
balance.
On turning take sufficient care bearing in mind the load and
movement of the machine on the axle of the tractor.
Ensure that the guards of the power drive are in place and provide
for spares in case of damage.
Never transport the machine with the rotor blade in motion.
These machines may in certain conditions throw shredded
material and other object gathered from the ground for great
distances which can cause serious injury or even death to anyone
in the projectile path of the machine. It will therefore be necessary
to block the shredding operation if there are people around either
moving or static within 100 meters of the machine.
When the height of the vegetation to be mown prevents the
visibility of foreign objects the mowing should first be made at
intermediate height in order to allow for an inspection of the ground
and the removal of foreign object allowing for a further cut at the
desired height.
This pre-emptive action will moreover notably reduce wear and
tear on the machine.
Avoid the blades coming into contact with bulky objects.
Do not climb onto the tractor or the machine while they moving.
Avoid contract with tyres while they are in motion. Climb on or off
the tractor only when it is completely still and the ignition key is
taken out. On no account should anyone climb onto the machine
itself.
Do not use the machine if there is an oil leak present.
Do not search out a leak with bare hands. Use protective gloves and
a piece of material or cardboard. Oil under pressure can penetrate
under the skin and cause gangrene. In the event of this happening
seek urgent specialist medical attention.
Carefully read and respect the manufacturer’s instructions when
using oil solvent detergents or other chemical substances.

14
C
Ch
he
ec
ck
ks
s
t
to
o
b
be
e
c
ca
ar
rr
ri
ie
ed
d
o
ou
ut
t
o
on
n
t
th
he
e
t
tr
ra
ac
ct
to
or
r
Ensure that the drive shaft is fitted correctly both on the power
drive of the tractor and on the universal shaft of the machine.
Check that the universal shaft is exposed for at last 1/3 third of the
thread in its most extended position.
Ensure that the guards are in perfect order that they can be moved
freely and that the fixing chains are not under strain when the
machine is fully raised or lowered.
Check that in the position of continuous working universal shaft
does not make an angle greater than 20° against the alignment of
the power drive of the tractor.
Ensure that the drive shaft does not touch the guard of the power
drive of the tractor the guards of the transmission shafts or other
parts of the machine.
No operation regarding the drive shaft or the power drive should be
made with the tractor motor running. The ignition key should be
taken out and shaft of the power drive should be in the off position.
As soon as the shredding operation is finished the drive shaft must
be disengaged from the power drive of the tractor and returned to
the support supplied for it.
During use maintenance repairs on the road or during delivery of
the machine the operator must wear safety footwear safety gloves
safety helmet and safety goggles for protection from falling objects
or materials projected from the normal working of the machine.
The operator’s clothes should be as close fitting as possible. Never
use wide or floppy clothing.
Never allow inexperienced or untrained person to use the machine.
All use of the machine must be carried out slowly to avoid
carelessness that might create space that is free from any obstacles.
Negligence or lack of attention could endanger your safety.
Objects such as ropes wire cables chains etc can hook onto the
rotating elements of the cutting mechanism and be thrown out at
high speed causing very dangerous situations for the safety of the

15
operator. You should avoid the blades coming into contact with such
object. If wire or similar materials become wrapped around the
rotor try to free up the rotor (wearing safety gloves) with the help of
shears. Do not try to carry out the job by inverting the direction of
rotation.
Take great care during shredding on sloping ground. The machine
could sway and make the tractor lose its balance causing serious
injury or death to the operator. If this should happen do not remain
in the vicinity and do not allow anyone to remain in the rotation or
oscillation zone of the machine.
Check that there is nobody in the oscillation area of the machine
before starting to rotor or the potential enacting of hydraulic
displacement.
Do not allow anybody to climb onto the tractor or onto the machine.
Do not carry out any operation if there is anyone nearby or on the
machine. Do not allow anyone to come near especially not children.
Check the machine periodically inspecting the bolts in general
worn or broken parts pinched or broken cables loose connections or
connections with too much play. Ensure that all the joint pins are
adequately blocked. Always keep the machine scrupulously clean
and free form foreign objects. Clean immediately any stains of oil
or any other inflammable material to avoid danger of fire.
Serious injury can be caused by neglecting maintenance.
Do not continue to use the machine if a cutter is lost or so badly
worn as to cause vibration. Consult the relevant section of the
manual for instruction on replacement procedures.
Always replacement both the worn blade and the one opposite to it
at the same time.
Always select the rotor stop position before unthreading the drive
shaft from a power drive on a tractor or a completely independent
power drive.
Make a daily check on nuts bolts flexible and other fixture system.
Checking for potential defect alignment or breakage that may
prejudice the safety of the machine. If you do find any such problem
you should immediately take measures to make repairs or
replacements.

16
Any maintenance repair or checking operation must be carried out
with the machine completely still and isolated from the power drive
of the tractor. The ignition key must be taken out. Always position
the machine on points or blocks when such procedures are carried
out in order to prevent any potential lowering or raising of the
tractor.
SAFETY ADVICE STICKE
SAFETY ADVICE STICKESAFETY ADVICE STICKE
SAFETY ADVICE STICKERS
RSRS
RS
W
WW
W
ARNING
ARNINGARNING
ARNING
!
!!
!
Ensure that all security messages are legible. Clean them using soap
and a cloth. Do not use solvents diesel oil or petrol. Replace damaged
stickers by asking for them from the OMARV S.R.L. If a stickers
happens to be on a part that is to be replaced make sure that another
one is applied onto the replacement.
Read carefully the
manual of use and
maintenance before
starting the machine.
Observe safety rules and
security instructions
during functioning.
Maximum rotation
speed of P.T.O. shaft:
540 r/m.
Stop the motor and
remove the ignition
key before carrying out
any maintenance
operations or repairs.
Always wear safety ear
protection.

17
Do not approach any
parts of your body to
the rotating parts
when the machine is in
operation or the motor
is running.
Keep at the safe
distance from the
vehicle or tools.
Do not remain in the
vicinity of swaying
parts of the machine or
the tractor.
Do not open or remove
the safety guards when
the machine is in
operation or the motor
is running.
Keep hands away
when the rotor is
rotating.
Do not approach the
danger zone while the
motor is running.

18

19

20
L
LL
L
IFTING THE MACHINE
IFTING THE MACHINEIFTING THE MACHINE
IFTING THE MACHINE
Subsequently lifting the machine requires first harnessing it by means of two
hooks to be inserted into the holes indicated by the symbol
This manual suits for next models
6
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