PANHANS 116 10 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Slot Drilling and Mortising Machine
PANHANS 116|10
Machine Type: 116|10

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Table of Contents
1Introduction.................................................................................................................................................... 6
1.1 Legal Notice ............................................................................................................................................................ 6
1.2 Illustrations ............................................................................................................................................................. 6
2Symbols .......................................................................................................................................................... 6
2.1 General Symbols ..................................................................................................................................................... 6
2.2 Symbols in Safety Instructions ................................................................................................................................ 7
3General ........................................................................................................................................................... 8
3.1 Construction ........................................................................................................................................................... 8
3.2 Standard Equipment ............................................................................................................................................... 8
3.3 Optional Equipment................................................................................................................................................ 8
3.4 Purpose of the Slot Drilling and Mortising Machine ............................................................................................... 9
3.4.1 General Scope of Application .............................................................................................................................................9
3.5 Target Group and Previous Experience................................................................................................................... 9
3.6 Requirements for the Operators ............................................................................................................................ 9
3.7 Accident Prevention.............................................................................................................................................. 10
3.8 General Safety Regulations................................................................................................................................... 10
4Safety............................................................................................................................................................ 11
4.1 Basic Safety Instructions ....................................................................................................................................... 11
4.2 Application Area and Intended Use ...................................................................................................................... 11
4.2.1 Modifications and Conversions to the Machine...............................................................................................................11
4.2.2 Residual Risks...................................................................................................................................................................12
4.2.3 Observe the Environmental Protection Regulations ........................................................................................................13
4.2.4 Organisational Measures .................................................................................................................................................13
4.2.5Personnel Selection and Qualification - Basic Duties .......................................................................................................13
4.3 Safety Instructions for Specific Phases of Operation ............................................................................................ 14
4.3.1 Permitted Operations ...................................................................................................................................................... 14
4.3.2 Prohibited Operations......................................................................................................................................................14
4.3.3 Before Working ................................................................................................................................................................14
4.3.4 Normal Operation ............................................................................................................................................................15
4.3.5 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................16
4.3.6 After Work .......................................................................................................................................................................16
4.3.7 Operator Training.............................................................................................................................................................16
4.3.8 Stability ............................................................................................................................................................................16
4.3.9 Setting up and Adjusting the Machine .............................................................................................................................16
4.3.10 Standard Safety Equipment .............................................................................................................................................16
4.3.11 Optional Safety Equipment .............................................................................................................................................. 17
4.4 Hazardous Areas ................................................................................................................................................... 18
5Machine Data ............................................................................................................................................... 19
5.1 Technical Specifications ........................................................................................................................................ 19
5.2 Working Area ........................................................................................................................................................ 20
5.3 Emission Levels ..................................................................................................................................................... 20
5.3.1 Noise Information ............................................................................................................................................................20

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5.3.2 Noise Emission Values......................................................................................................................................................20
6Dimensions ................................................................................................................................................... 21
7Installation and Connection.......................................................................................................................... 22
7.1 Check Delivery Conditions .................................................................................................................................... 22
7.2 Transport to the Installation Site .......................................................................................................................... 22
7.3 Installing the Machine .......................................................................................................................................... 22
7.4 Temporary Storage ............................................................................................................................................... 23
7.5 Lashing on a Transport Vehicle ............................................................................................................................. 23
7.6 Connecting the Extraction Unit............................................................................................................................. 24
7.6.1 Air Speed..........................................................................................................................................................................24
8Electrical Connection .................................................................................................................................... 25
8.1 Back-up Fuses (on-site) ......................................................................................................................................... 25
8.2 Machines with Variable Speed Control................................................................................................................. 25
9Components and Controls............................................................................................................................ 26
10 Mounting and Preparation ........................................................................................................................... 27
10.1 Removing the Transport Lock ............................................................................................................................... 27
10.2 Mounting the Dowel Drilling Unit ......................................................................................................................... 27
10.3 Mounting the Workpiece Stop.............................................................................................................................. 27
10.4 Mounting the Control Levers ................................................................................................................................ 28
10.5 Mounting the Eccentric Clamps ............................................................................................................................ 28
11 Commissioning ............................................................................................................................................. 29
11.1 Clamping and Replacing the Drilling Tool ............................................................................................................. 29
11.2 Switching ON an OFF............................................................................................................................................. 29
12 Operation ..................................................................................................................................................... 30
12.1 General Working Methods.................................................................................................................................... 30
12.1.1 Pre-Settings......................................................................................................................................................................30
12.2 Mortising............................................................................................................................................................... 30
12.3 Setting the Limit Stops .......................................................................................................................................... 31
12.4 Adjusting the Drilling Depth Stop ......................................................................................................................... 31
12.5 Height Adjustment via Handwheel ....................................................................................................................... 31
12.6 Using the Dowel Drilling Unit................................................................................................................................ 32
13 Optional Components .................................................................................................................................. 32
13.1 Option - Single-Lever Operation ........................................................................................................................... 32
13.2 Option - Variable Double Mitre Fence .................................................................................................................. 33
13.3 Option - Pneumatic Safety Clamping Cylinders .................................................................................................... 33
13.4 Option - Dial Gauge in the Handwheel ................................................................................................................. 33
13.5 Option - Variable Speed Control ........................................................................................................................... 34
13.6 Option - Safety Protection Cover .......................................................................................................................... 34
13.7 Option - Collet Chuck ............................................................................................................................................ 34
13.8 Option - Positioning Lasers ................................................................................................................................... 35
13.8.1 Making a Mortise with the Laser Beam:...........................................................................................................................35
13.8.2 Particularities when using a Positioning Laser .................................................................................................................35

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13.8.3 Mains-Powered Laser.......................................................................................................................................................35
13.8.4 Battery-Operated Laser....................................................................................................................................................36
13.8.5 Realignment of the Laser .................................................................................................................................................36
14 Troubleshooting ........................................................................................................................................... 37
15 Maintenance and Inspection........................................................................................................................ 38
15.1 Lubrication ............................................................................................................................................................ 38
15.2 Readjusting the Dovetail Guide ............................................................................................................................ 38
15.3 Readjusting the Cross Table Ball Guides ............................................................................................................... 38
15.4 Readjust Motor Brake ........................................................................................................................................... 39
15.4.1 Replacing the Motor Brake ..............................................................................................................................................40
15.5 Motor Brake with optional Variable Speed Control.............................................................................................. 40
16 Options and Accessories............................................................................................................................... 41
17 Disassembly and Scrapping .......................................................................................................................... 42
EU - Declaration of Conformity ............................................................................................................................. 43

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List of Figures
Figure 1: Typical application ”mortising” ................................................................................................................ 6
Figure 2: Name plate ............................................................................................................................................. 19
Figure 3: Working area .......................................................................................................................................... 20
Figure 4: Dimensions (top view)............................................................................................................................ 21
Figure 5: Transport pallet...................................................................................................................................... 22
Figure 6: Suction nozzle......................................................................................................................................... 24
Figure 7: Components and controls ...................................................................................................................... 26
Figure 8: Remove transport lock ........................................................................................................................... 27
Figure 9: Mounting the dowel drilling unit ........................................................................................................... 27
Figure 10: Mounting the workpiece stop .............................................................................................................. 27
Figure 11: Mounting the control levers................................................................................................................. 28
Figure 12: Mounting the eccentric clamps............................................................................................................ 28
Figure 13: Three-jaw drill chuck ............................................................................................................................ 29
Figure 14: Switching ON and OFF.......................................................................................................................... 29
Figure 15: Clamping with frame stop .................................................................................................................... 30
Figure 16: Clamping with mitre fence ................................................................................................................... 30
Figure 17: Mortising sequence.............................................................................................................................. 30
Figure 18: Drilling out a mortise............................................................................................................................ 30
Figure 19: Limit Stop ............................................................................................................................................. 31
Figure 20: Drilling depth stop with scale............................................................................................................... 31
Figure 21: Handwheel with scale .......................................................................................................................... 31
Figure 22: Using the dowel drilling unit ................................................................................................................ 32
Figure 23: Option - Single lever operation ............................................................................................................ 32
Figure 24: Option - Variable double mitre fence................................................................................................... 33
Figure 25: Option - Pneumatic safety clamping cylinders ..................................................................................... 33
Figure 26: Option - Dial gauge in the handwheel.................................................................................................. 33
Figure 27: Option - Variable speed control ........................................................................................................... 34
Figure 28: Option - Safety protection cover.......................................................................................................... 34
Figure 29: Option - Collet chuck ............................................................................................................................ 34
Figure 30: Align the laser with the workpiece marking......................................................................................... 35
Figure 31: Laser ON/OFF switch & machine socket .............................................................................................. 35
Figure 32: Laser ON/OFF switch & battery cover.................................................................................................. 36
Figure 33: Realignment of the laser ...................................................................................................................... 36
Figure 34: Readjusting the dovetail guide............................................................................................................. 38
Figure 35: Readjusting the cross table ball guides ................................................................................................ 38
Figure 36: Remove the side cover ......................................................................................................................... 39
Figure 37: Loosen and remove the terminal box .................................................................................................. 39
Figure 38: Loosen the securing screw ................................................................................................................... 39
Figure 39: Adjusting nut for brake lining............................................................................................................... 39
Figure 40: Gap to be adjusted............................................................................................................................... 39
Figure 41: Readjust with feeler gauge................................................................................................................... 39
Revisions:
Revision Editor Modification Date
000
AG
Original manual translated
25.03.2022

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1Introduction
This operating manual applies to the slot drilling and mortising ma-
chine PANHANS
116|10. The purpose of this document is to ac-
quaint the user
with the machine and enable him to use it to the full
extent of its intended capabilities. Additionally it contains important
information to operate the machine safely, properly and economi-
cally.
Observance of the manual helps to avoid hazards, reduce repa
ir
costs and downtimes and increase the reliability and service life of
the machine.
Figure 1: Typical application ”mortising”
Observance of the manual helps to avoid hazards, reduce repair costs and downtimes and increase the reliabil-
ity and service life of the machine. Furthermore, this operating manual serves to supplement instructions
based on national regulations for accident prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of
production waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product. Figures may also include optional components and special
accessories.
2Symbols
2.1 General Symbols
Symbol Meaning
Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.
Refers to chapters, sections, or figures within this document.
Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
The PANHANS slot drilling and mortising machine type 116|10 impresses with the highest precision and high-
quality workmanship. It enables professional and precise drilling of mortises and dowel holes. It is equipped with
a drill support that can be moved to two sides, allowing a maximum drilling depth of 145 mm and a maximum
mortise length of 240 mm. The standard equipment already includes features such as mortise length limit stop,
workpiece stop, frame stop and mitre fence, dowel drilling unit, mobile base and two eccentric clamps. The lon-
gitudinal and transverse adjustment of the drilling unit is done via two-lever operation.
3.1 Construction
•The table top made of sturdy cast iron is screwed to the machine stand.
•The workpieces are securely clamped with the eccentric clamps mounted on the right and left of the
clamping device.
•The workpiece stop facilitates the machining of series with large numbers of pieces.
•With the help of the removable mitre fence, you can drill mitre angles of 22.5°/45°.
•The cross support runs easily in adjustable ball guides. The transverse movement can be limited by lateral
stops. The drilling depth is adjusted stop mechanism with scale.
•The height is adjusted according to the scale with a handwheel. The height support slides in an adjustable
dovetail guide. It can be locked by means of a cross handle.
•The drilling speeds 1500/3000 rpm are reached by moving the selection lever to the right or left (an infi-
nitely variable drilling speed via frequency converter is available as an option).
•CE-compliant and GS-tested.
3.2 Standard Equipment
•Smooth-running cross support with adjustable ball guides for lateral and depth adjustment
•Two stop rods for infinitely variable adjustment of the mortise length in the X-axis
•Dowel drilling device with pitches 16, 22, 25 and 32 mm via precision raster rod
•Frame stop pluggable with index bolts for the positions: Centre / Left / Right
•Drilling motor pole-changing between 1.3 kW / 1.8 HP and 1.7 kW / 2.3 HP
•Handwheel for height adjustment via laterally mounted millimetre scale
•Two robust hand lever eccentric clamps, infinitely height adjustable
(optionally pneumatic safety clamping cylinder with manual slide valve)
•High-precision three-jaw drill chuck with spanner, 1 ... 20 mm capacity
(collet chuck optionally available)
•Separate measuring scales for height and drilling depth adjustment
•Strong-walled and highly ribbed 700 x 380 mm cast iron table
•Laterally extendable workpiece fence up to 1500 mm
•Pluggable mitre fence for fixed degrees 22.5°/45
•Two-lever operation (optionally single-lever operation)
•Mobile base with push bar at the front side
•Tool tray above the drilling unit
•Emergency stop button on the operating side
•Suction nozzle with Ø 100 mm
•Mechanical motor brake
3.3 Optional Equipment
Optionally available components are described in detail in chapter 13 “Optional Components”.
The corresponding article numbers for ordering can be found in chapter 16 “Options and Accessories”.
In addition, you can order accessories and spare parts in our online shop www.hokubema.com.

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3.4 Purpose of the Slot Drilling and Mortising Machine
The PANHANS 116|10 slot drilling and mortising machine is used exclusively for drilling holes and mortises up to
Ø 20 mm in solid wood and wood-like board materials. Metallic materials as well as materials and woods con-
taining metal parts must not be machined with the slot drilling machine.
Improper use can lead to danger to persons and to a defect or damage to the machine.
Please also read the section 4.2 “Application Area and Intended Use”.
3.4.1 General Scope of Application
The general fields of application of the slot drilling and mortising machine are very versatile, for example:
•in joineries and carpentry workshops,
•in industrial and craft enterprises,
•in schools and training centres,
•in model construction
•and in the do-it-yourself sector.
3.5 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing tilting spindle moulders resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.6 Requirements for the Operators
•The machine may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.

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3.7 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks
(refer to section 4.2.1 “Residual Risks”).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.
3.8 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the machine:
•A tilting spindle moulder may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
•For the operation of a tilting spindle moulder, the respective national safety regulations for employees as
well as the national safety and accident prevention regulations apply.