Pani BP12 User manual

instruction manual
High performance
HMI-Projector
BP 12 Platin
Order Code:…………22207

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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CONTENTS
Version September 2009 Page
1) Dimension Drawing.....................................................................2
1.1) High Performance HMI-Projector BP 12 Platin-II,
1.2) Ballast...................................................................................2
2) Position Drawing.........................................................................3
2.1) HMI-Projector BP 12Platin-II with High Performance Fan
and associated legend .........................................................3
2.2) Control Panel on the Projector with associated legend ........4
2.3) Ballast
Control Panel on the Ballast.................................................5
3) Construction................................................................................6
3.1) Mechanical Construction of the Projector.............................6
4) Operating Reference...................................................................6
4.1) Inserting the HMI-Lamp .......................................................6
5) Electrical Hook-Up ......................................................................7
5.1) Main Connection...................................................................7
5.2) Connecting Cable Ballast -Projector....................................7
5.3) Remote Ignition -DMX 512 .................................................7
6) Electrical Schematic....................................................................8
7) Objective Lenses.........................................................................9
7.1) Front Condenser Lens..........................................................9
7.2) Projection Objectives............................................................9
7.3) Effect-and Varioobjectives....................................................9
8) Projection Diagram....................................................................10
9) Condenser System and Legend................................................11
10) Basic Unit as Delivered.............................................................12
11) Accessories ...............................................................................12
12) General Technical Data.............................................................13
13) Spare Parts............................................................................14-16
PANI Projection and Lighting Vertriebs GmbH
A –1070 Vienna, Kandlgasse 23
Austria, Europe
Tel.: + 43 1 / 521 08 – 0
Fax.: + 43 1 / 526 42 87
E –mail: [email protected]
Internet: www.pani.com

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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1) Dimension Drawing
1.1) High Performance HMI-Projector BP 12 Platin-II
1.2) Ballast
€•‚ƒ
IMPORTANTREMARK
208/220/240V-50/60Hz
BU12K
IP32
WICHTIGERHINWEIS
Protectivesystem
Schutzart
Max. environmenttemp.
Max. Umgebungstemp.
Ratedvolt.:
Nennspg.:
Type 19214OrderCode
Weight
Gewicht
Ratedcap.
Nennleistung
SerialNo.
SerienNr.:
40°C 115kg
Best.Nr.

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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2) Position Drawing
2.1) HMI-Projector BP 12 Platin-II
with High Performance Fan
LEGEND
(1) Support Spindle
(2) Horizontal Adjust
(3) Height Adjust
(4) Locking Screws
(5) Housing Cover
(6) Lamp Covers
(7) Slide Carrier
(8) Slide Locking Pin
(9) Objective Lens Support Bolts
(10) Projector Control Panel
(11) High Performance Fan

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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2.2) Control Panel on the Projector
LEGEND
(1) Source Power Signal Lamp
(2) „ON“ –Push-button (green)
(3) „OFF“ –Push-button (red)
(4) Hour Counter
(5) Connector for Control Cable
(6) Connector for Main Power
(7) Rceptables for Acessory Power 4- pole
(L, N, PE) with Key way (Amphenol)
(8) Ignition socket for ignition by DMX 512

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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2.3) Ballast
Control Panel on the Ballast
1Source Power Signal Lamp
Lights up, when the ballast is connected on primary circuit.
2ON-button (green)
Short pressing the ON-button causes operating the main contactor, closing the
ignition circuit and igniting the HMI-lamp by high voltage.
3OFF-button (red)
The lamp source will be roken. For re-ignition we recommend to enable the
equipment to cool down some minutes. (Hot restrike is possible, but shortens
the lamp lifetime).
4Remoteswithch/ Ground Check Button
Position left (switch function): Remoteposition: ignition of the projector
occurs automatically by powering up the equipment.
Position right (bottom function): with correct polarity and intact earth the
beside-lying, yellow indicator light (5) is lit up.
5Grounding indicator light
6Main safety device
1 automatic circuit braker, 2 pole
7Overload protection
8Control cable
connection ballast –projector control panel Pos. 5
9Supplying cable
connection ballast –projector control panel Pos. 6
10 Direct line cable
3x 6 mm², 2m long, free ends.
€•‚ƒ
IMPORTANTREMARK
208/220/240V-50/60Hz
BU12K
IP32
WICHTIGERHINWEIS
Protective system
Schutzart
Max.environment temp.
Max.Umgebungstemp.
Ratedvolt.:
Nennspg.:
Type 19214Order Code
Weight
Gewicht
Rated cap.
Nennleistung
SerialNo.
SerienNr.:
40°C 115kg
Best. Nr.

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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3.) Construction
3.1) Mechanical Construction of the Projector
The Aluminium housing is mounted in a stable, mobile undercarriage. Once the unit
is in place, the front casters may be lifted from the floor with the two support
spindles, fixing the unit in position. The hand wheel for height adjustment may be
found at the rear of the projector. The slide carrier may be rotated up to 90 degrees
by loosening two locking screws and turnung the projector head into any position.
The 24cm by 24cm slide may be positioned exactly by turning the adjustment screw
on the slide carrier. The slide carrier is fixed in accurate position by means of the
spring loaded locking pin. Lifting the ball knob enables the moving of the slide into
the new position, where it locks into position automatically.
4) Operating Reference
4.1) Inserting the HMI-Lamp
a) Disconnect power from the projector.
b) Open the left and right lamp access
cover (the safety switches on both
sides prevent from starting up
the projector with open cover).
c) Insert the lamp through one housing
opening and put it onto the two open
heat sink clamps. For some position
of the lamp/mirror slide (see page 11)
the inserting has to be in the way as
it is described on the figure beside.
Move it at last to the stop position of
the right socket stand.
ATTENTION:
ۥ Do not touch the quartz envelope of
the lamp with your fingers during
installation. Finger prints can be
burned in!!
€‚ Position the lamp such that the fill
port is in the direction of the
reflector.
€ƒ Lamp must be positioned along the
optical axis, symmetrically in the heat sink clamps (oriented to the right stop position).
d) Close the heat sink clamps by turning the star-handle. Take care, that no torsion
or bending forces are transmitted to the quartz glass body of the lamp.
e) Mount the cables on the provided cable support point.
ATTENTION: Before you close the projector lamp access cover, control the good
fastening of all connections!

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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5) Electrical Hook-Up
CIRCUIT DIAGRAM 102-08-07 SEE PAGE 8
The HMI-Projector BP 12 Platin operated by hte ballast BU 12 K (Order Code
19214). The lamp current is limited to 84A by a built in inductor. Therefore an
electrical modification of the lamp current (dimming) is impossible.
In the ballast are also built in:
Compensation inductors, main contactor (interrupting the power supply when the
projector is open), ON-OFF-button, main fuses, thermical overload-switch for
ignition.
5.1) Main Connection
The main connection cable (3x 16 mm², length 1,3 m, free ends, L, N, PE) has to be
connected to a 220 / 240V / 50 Hz or a 208 / 220V / 60Hz supplly; power
consumption 74A.
For rental purposes only: CEE-plug 125A 220-250V is mounted
ATTETION! Note the power rating plates when you use a combination of various
types of ballast, because of different production types (voltage!).
5.2) Connection Cable Ballast -Projector
POSITION NUMBERS SEE PAGE 4
For the connection of the ballast with the projector a 7 pole control cable and a 4
pole supplying cable are necessary; Standard length: 3m (can be extended however
at will –for extreme cable lengths examine the cable diameters!) Both cables are
fixed on the ballast, the connection with the projector is established by using plugs.
(projector-control housing pos. 5 and pos. 6). Turning on the projector may be
operated from the projector or from the ballast. So it is possible to get the ballast into
a greater distance to the projector.
5.3) Remote Ignition -DMX 512
POSITION NUMBERS SEE PAGE 4
For ignition and shutdown of the projector by DMX 512 remote signal the projector is
equipped with a relais print inside and a remote plug outside (Ignition Socket pos. 8).
Additional the optional available Universal DMX 512 Interface and the ignition cable
are necessary (for further information see manual of the “Universal DMX 512
Interface”)

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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6) Circuit Diagram
Drawing No.: 102-08-04/c

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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7) Objective Lenses
7.1) Front Condenser Lens
POSITION DRAWING OF CONDENSER SYSTEM SEE PAGE 11
In the HMI-projector BP 12 Platin 3 different interchangable multicoated front
condenser lenses are used depending upon the applied projection ojectives.
Order Code: 12410, Ø 320 mm/ f= 400 mm for Objectives f= 11; 13, 5; 18; 22; 27 cm,
Order Code: 12411, Ø 320 mm/ f= 500 mm for Objectives f= 33; 40; 50; 60 cm,
Order Code: 12412, Ø 320 mm/ f= 677 mm for Objectives f= 80 und 125 cm
7.2) Projection Objektives
PROJECTION DIAGRAM SEE PAGE 10
The projection objective lenses are mounted on the four support bolts and fixed by
the four wing nuts. The focal length (f) of the required projection objective depends
on the throwing distance and the desired picture width. It may be selected by using
the projection diagram or the calculating tool on our homepage
http://www.pani.com/support/smart assistance. To set the sharpness move the
projection objective along the optical axis. The fucus position is fixed by means of
the two knurled nuts on either side of the projection objective.
NOTE: The projection objectives 11 and 13,5 cm have a limited object field so they
are suggested under reserve to be used on a BP12 (i.e. 11cm: only ~Ø190mm of the
slide is visible)
7.3) Effect-and Vario Objectives
To complete the system of projection lenses, effects and vario-objective lenses are
available. Effects Lenses (focal lengths f= 80/ 100 mm, 110 mm, 150 mm, 180 mm,
250 mm and 310 mm) have higher light output and well colour correction but
high distorsion and the light becomes stronger to the center. They are applied
to increase the depth effect and to obtain specific distorsion.
With the aid of the vario objectives with focal lengths of f=20-40cm/motorized and
f=30-60cm manual it is possible to enlarge or reduce images (in the given limits) at
different speeds. For example in touring theater where image sizes and projection
distances vary.
IMPORTANT NOTES:
Never operate the projector without objective lens! (dangerous area near the light
output of the projector)
WHEN USING WIDE ANGLE OBJECTIVE LENSES
Never keep the dimming shutter closed for longer than 1 minute when projecting
without slide! (danger for objective and grey scale glass)

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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8) Projection diagram for O= 23cm
Berechnungsformeln:
Legend:
F focal length of projection lens
B width of the image
D projection distance
(measured from the middle of the objective lens)
O object size (i.e. the used slide format)
used slide format ( O ) =
= 23 cm for glass slide
= 21, 5 cm for filmholder
Z ... ZOOM-Objektiv Endposition
30
80cm
510 15 20 25
Bildbreite der Projektion B
10 20 30 40 50 60 70 80 90 100 METER
125cm
35
F
Brennweite
METER
60cm(Z)
50cm
40cm
33cm
27cm
25cm(Z)
22cm
18cm
13,5cm
11cm
ProjektionsentfernungD

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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9) Condenser System
Type: Order Code:
(1) Cold Light Mirror Ø 155mm 222-03-04 24-0043
(2) HMI-Lamp 12000 W/ GS H 1701 37205
(3) Fresnel Lens Ø 300 mm 85 40 51 24-0033
(4) Heat Absorption Filter 300x 300x 3 mm KG 124-0035
(5) Middle Lens PC Ø 320 mm R 3545/ G24-0034
(6) Front Condenser Lens 11 -27 cm, PC Ø 320 mm G 706/ G24-0057
Front Condenser Lens 33 -60 cm, PC Ø 320 mm G 705/ G24-0058
Front Condenser Lens 80 -125 cm, PC Ø 320 mm G 707/ G24-0034
The lamp/mirror slide may be deadjusted from the
standard –position for some objectives to get better
light output and light homogenity. Therefore ulosen
the two screws on the guiding tubes of the
lamp/mirror slide (see figure aside) and move the
slide into a position which is corresponding to the
table below.
Value X is measured between the slide plate and the
lens plate of the fresnel lens (see figure aside).
After moving the slide into the desired position, do not
forget to fasten the fixing screw.
NOTE: The deadjusted position may cause bad
results with the other objective lenses.
Objectives X
18 –40 cm
(Standard setting)193
50 cm 181
60 –125 cm 175

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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10) Basic Unit as Delivered
1High Performance-HMI-Projector 12kW Platin-II for slide format 24x 24 cm
1Ballast BU 12 K, 220/240V/ 50 Hz, Order Code: 19205
with 2m source cable 3x 6mm2with free ends
and 3m supplying cable with connector Type G 752
and 3m control cable with10-pole connector Type G 573
1Front Conderser Lens selective Order Code: 12410, 12411, 12412
1Slide Carrier for 2 Slides 24x 24 cm
1Test Slide with Raster on Tempered Glass 24x 24 cm Order Code: 12810
1Adjustable Slide Mask 24x 24 cm Order Code: 12025
1HMI-Lamp 12000W/ GS Order Code: 37205
11) Acessories Type Order Code:
Interchangable Condenser Lens f= 11 cm to
f= 27 cm, Ø 320 mm, multicoated G 706/ G12410
Interchangable Condenser Lens f= 33 cm to
f= 60 cm, Ø 320 mm, multicoated G 705/ G12411
Interchangable Condenser Lens f= 80 cm bis
f= 125 cm. Ø 320 mm. multicoated G 707/ G12412
Grey Scale Shutter G 405 PCS-III-DMX
with processor control for grey scales 20,5x 22 cm, incl. Control Box, for external
control 0 to +/-10 VDC, damping electronic for flattening the 8bit control voltage,
costumizing to light linearity, incl. guiding rails for use on objectives f = 11 -27 cm
G 405 PCS-III-DMX 22704
guiding rails for use on objectives
11-27 cm G 405/ 27 12011
guiding rails for use on objectives
33-40 cm, 80 cm, 125 cm and 150 cm G 405/ 40 12012
guiding rails for use on objectives
f= 50 cm and vario -objective f= 20-40 cm G 405/ 50 12013
guiding rails for use on objectives
f= 60 cm and vario -objective f= 30-60 cm G 405/ 60 12014
High Performance Slide Cooling Fan for BP 12 Platin-II CMB/2-140/50 432519
Additional fan for all kinds of Gray Scale Shutters G 405
in combination with wide angle objectives 11 -18 cm G 409 12004
Carousel Slide Changer for 12 slides 24x24 12518

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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12) General Technical Data
Projector:
Tilt range of the Projektor:
12° up
35° down
Protection Class: IP 20
Ambient Operating Temperature: max. 35°C
Weight: unpacked packed
124 kg 180 kg
Carton Dimensions: Bx Hx T=120x 84x 171 cm
1,73 m3
Ballast:
Supply Voltage:: 220/240V -50 Hz,
208/220V –60Hz
Supply Current: 74 A
Circuit Rating: 100 A
Weight: unpacked packed
120 kg 135 kg
Carton Dimensions: Bx Hx T= 78x 51x 87 cm
0,35 m3
Lamp:
Wattage 12000 W
Rated Life 500 hours
Color Temperature 6000 K
Lumen Output 1 150 000 lm
Lamp Voltage 160 V
Ignition Voltage 70 kV
Lamp Power 84 A
Lamp Base S 30
Arc Length 25 mm

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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13) Spare Parts
BP 12 Platin-II number
Order text Order Code: per unit
Housing
Heat Dissipation 11-0089 2
Louvers for 11-0089 11-0095 2
Pins for Cover 11-0090 4
Housing Screen (left+right) 11-0091 2
Louvers for Cover Case 11-0092 2
Louvers for Cover 11-0093 2
Louvers under Side of Cover Base 11-0094 2
Double Louvers (left+right) 11-0069 2
Safety Switch 90-0015 2
Support Bracket for Control Box 11-0236 1
Objective Support Brackets 21-0057 4
Optical Section
Heat Guard 11-0097 2
Electrical Protective Cover 31-0036 2
Lamp Assembly
Star Grip Bolts for lamp Terminals 11-0098 2
Lamp Base Stand 31-0037 2
Lamp Base Supports 230 V31-0038 2
Attachment Spndle 11-0099 2
Attachment Plate 11-0100 2
Control Panel Housing
PVC Flashover Protection of Projector Control Panel 11-0101 2
Laminated Paper Flashover Protection of Proj. Contr. Pan. 11-0102 1

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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number
Order text Order Code: per unit
Optical Material
Fresnel Lens (lamp side) „300 mm 24-0033 1
Planconvex Lens (middle lens) „320 mm/ f= 677 mm 24-0034 1
Interchangable Front Condenser Lens
f= 11-27 cm „320 mm/ f= 400 mm 24-0057 1
f= 33-60 cm „320 mm/ f= 500 mm 24-0058 1
f= 80-125 cm „320 mm/ f= 677 mm 24-0034 1
Heat Absorption Filter KG 1; 300x 300x 3 mm(4-part) 24-0035 1
Cold Light Mirror inner Ø=155 r=95 24-0043 1
Mechanical Material
Swivel Casters 21-0060 2
Fixed Casters 21-0061 2
Fluted Grip Bolts M6-50 21-0033 2
Hand Wheel (Undercarriage) 21-0062 1
Lock Bolt with Slot Head and Circlip 21-0142 2
Catch Lower Part 21-0143 2
Elektrical Material
Igniter 22-0035 1
Igniter Cable 22-0036 1
Tangential Blower 21-0001 1
Tangential Blower Class H21-0058 2
Tangential Blower Class H21-0059 2
Axial Blower 21-0089 1
Accessory Connector –3 pole 21-0025 5
Hour Counter 230V/50Hz 22-0004 1
„ON“-Push Button (green) 23-0008 1
„OFF“-Push Button (red) 23-0009 1
Connector for Control Cable 22-0034 1
Undercarriage
Crank Handle 21-0063 2
Grip Disc 21-0110 2
Liftr-off Spindle complete 90-0132 2
Lamp Base
Lamp Base (left+right) complete 31-0040 1
Heat Shield for Heat Sink 21-0153 4
Fluted Grip Bolts 21-0033 2
Wing Nut M8 zinc coated 21-0019 4

High Performance HMI-Projector BP 12 Platin-II PANI Projection and Lighting Vertriebs GmbH
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Ballast BU-12K Pos. Order Text Order Code: number per unit
1Shock Mounts 88941401 23
2Contactor Base 81015418 1
3Contactor 88472241 1
4Timer 88472210 1
5Clamp Sak G28 84610128 2
6Housing 71111025 1
7Resistor88201475 1
8Capacitor 88312200 1
9Thermical Overload Protection 88501120 1
10 H.F. Dejam Unit 78800506 1
11 Mounting 84610154 2
12 Clamp WDU4 84610155 4
13 Yellow/ transp. Cap 88530301 1
13 Control Lamp 88530180 1
14 Contact 88402365 1
14 Socket 88402362 1
14 Control Lamp 88530192 1
15 “OFF”-Push Button red 88402350 1
15 Contact 88402368 1
15 Socket 88402362 1
16 Control Lamp 88530192 1
16 Internal Panel 71011949 1
17 Knob 88402360 1
17 Commutator 88402361 1
17 Contact 88402365 1
18 Push Button Frame 87435201 1
19 Relais 88445000 1
20 Socket for Connection Cable 71019109 1
21 Capacitor 88320080 6
22 Clamp WDU 35 84610170 2
23 Clamp WPE 16N 84610168 2
24 Capacitor Base 71105030 1
25 Fan 88711060 2
26 Frontpanel 81012366 1
27 Choke 63090155 1
28 Circiut Braker 88505263 1
29 Base for Circiut Braker 81014403 1
30 Screws 85900009 2
31 Screwed Cable Gland 87534089 1
32 Handle 71119012 1
33 Line Cord 93643160 1
34 Voltage Selector Plate 84650000 1
35 Cover 71012218 1
36 Wheel88941296 2
37 Resistor 88205393 1
38 Auto-Transformer 63010177 1