Parker AC30 series User manual

Option Modules
General Purpose IO Option (GPIO)
HA501836U001 Issue 3
Technical Manual
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ENGINEERING YOUR SUCCESS

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS
DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY
AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin
Corporation, its subsidiaries and authorized distributors
provide product or system options for further investigation by
users having technical expertise.
The user, through its own analysis and testing, is solely
responsible for making the final selection of the system and
components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the
application are met. The user must analyze all aspects of the
application, follow applicable industry standards, and follow
the information concerning the product in the current product
catalog and in any other materials provided from Parker or its
subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized
distributors provide component or system options based upon
data or specifications provided by the user, the user is
responsible for determining that such data and specifications
are suitable and sufficient for all applications and reasonably
foreseeable uses of the components or systems.

AC30 series General Purpose I/O Option
Technical Manual
HA501836 Issue 3
Compatible with Version 1.x software
Copyright 2016 Parker Hannifin Manufacturing Limited
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in
any form or by any means to persons not employed by a Parker company without written permission from
Parker Hannifin Ltd. Although every effort has been taken to ensure the accuracy of this document it may
be necessary, without notice, to make amendments or correct omissions. Parker cannot accept
responsibility for damage, injury, or expenses resulting therefrom.
Parker Hannifin Manufacturing Limited is referred to throughout this document as Parker.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe
Sarl’s, Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise agreed.
The terms and conditions are available on our website
www.parker.com/termsandconditions/switzerland.

Safety Information
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, EMC considerations, and to
enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed
and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Application Area
The equipment described is intended for industrial motor speed control
utilising AC induction or AC synchronous machines
Personnel
Installation, operation and maintenance of the equipment should be carried
out by competent personnel. A competent person is someone who is
technically qualified and familiar with all safety information and established
safety practices; with the installation process, operation and maintenance of
this equipment; and with all the hazards involved.
Product Warnings
DANGER
Risk of electric
shock
WARNING
Hot
surfaces
Caution
Refer to
documentation
Earth/Ground
Protective
Conductor
Terminal
CAUTION!
APPLICATION RISK
 The specifications, processes and circuitry described herein are for guidance only and
may need to be adapted to the user’s specific application. We cannot guarantee the
suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not
operate as intended. In particular:
 Stored energy might not discharge to
safe levels as quickly as suggested,
and can still be present even though
the drive appears to be switched off
 The motor's direction of rotation might not
be controlled
 The motor speed might not be controlled
 The motor might be energised
A drive is a component within a drive system that may influence its operation or effects
under a fault condition. Consideration must be given to:
 Stored energy
 Supply
disconnects
 Sequencing
logic
 Unintended operation

Safety Information
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by
exposure to rotating machinery and high
voltages.
2. The equipment must be permanently
earthed due to the high earth leakage
current, and the drive motor must be
connected to an appropriate safety earth.
3. Ensure all incoming supplies are isolated
before working on the equipment. Be
aware that there may be more than one
supply connection to the drive.
4. There may still be dangerous voltages
present at power terminals (motor output,
supply input phases, DC bus and the
brake, where fitted) when the motor is at
standstill or is stopped.
5. For measurements use only a meter to IEC
61010 (CAT III or higher). Always begin using
the highest range.
CAT I and CAT II meters must not be used on
this product.
6. Allow at least 5 minutes for the drive's
capacitors to discharge to safe voltage levels
(<50V). Use the specified meter capable of
measuring up to 1000V dc & ac rms to confirm
that less than 50V is present between all
power terminals and between power terminals
and earth.
7. Unless otherwise stated, this product must
NOT be dismantled. In the event of a fault the
drive must be returned. Refer to "Routine
Maintenance and Repair".
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall
always take precedence.
 Never perform high voltage resistance
checks on the wiring without first
disconnecting the drive from the circuit
being tested.
 Whilst ensuring ventilation is sufficient,
provide guarding and /or additional safety
systems to prevent injury or damage to
equipment.
 When replacing a drive in an application
and before returning to use, it is essential
that all user defined parameters for the
product’s operation are correctly installed.
 All control and signal terminals are SELV,
i.e. protected by double insulation. Ensure
all external wiring is rated for the highest
system voltage.
 Thermal sensors contained within the motor
must have at least basic insulation.
 All exposed metalwork in the Inverter is
protected by basic insulation and bonded to
a safety earth.
 RCDs are not recommended for use with
this product but, where their use is
mandatory, only Type B RCDs should be
used.
EMC
 In a domestic environment this product
may cause radio interference in which
case supplementary mitigation measures
may be required.
 This equipment contains electrostatic
discharge (ESD) sensitive parts. Observe
static control precautions when handling,
installing and servicing this product.
 This is a product of the restricted sales
distribution class according to IEC 61800-3.
It is designated as “professional equipment”
as defined in EN61000-3-2. Permission of
the supply authority shall be obtained before
connection to the low voltage supply.

Contents..........................................................................................................Page No.
AC30 General Purpose I/O Option..............................................................................1
Introduction ....................................................................................................... 1
Understanding the Product Code ...................................................................... 1
Installation ......................................................................................................... 2
User Terminals .................................................................................................. 4
Product Specification ........................................................................................ 5
Digital Inputs and Outputs (7004-01-00 only) .................................................... 6
Port Configuration ................................................................................. 7
Programming ........................................................................................ 8
Specifications ..................................................................................... 10
Example Applications ......................................................................... 11
Analogue Inputs (7004-01-00 only) ................................................................. 12
Programming ...................................................................................... 13
Specification ....................................................................................... 13
Example Application ........................................................................... 14
Motor Thermistor (7004-01-00, 7004-02-00 and 7004-03-00) .......................... 15
Programming ...................................................................................... 15
Specification ....................................................................................... 16
Example Application ........................................................................... 16
Volt-free Relays (7004-01-00 only) .................................................................. 17
Programming ...................................................................................... 17
Specification ....................................................................................... 18
Example application ............................................................................ 18
Real-Time Clock (7004-01-00 and 7004-03-00) .............................................. 19
Programming ...................................................................................... 19
Specification ....................................................................................... 19
Environmental ................................................................................................. 21
Restriction, Evaluation, Authorisation and Restriction of Chemicals (REACH)
........................................................................................................... 21
Restriction of Hazardous Substances (RoHS) ..................................... 21
Waste Electrical and Electronic Equipment (WEEE) ........................... 22

1
AC30 series General Purpose I/O Option
AC30 SERIES GENERAL PURPOSE I/O OPTION
Introduction
The General Purpose I/O Option Modules, referred to throughout as
GPIO, is a range of option modules compatible with the AC30 range of
drives. They offer a variety of I/O expansion, according to the full product
code.
Understanding the Product Code
The GPIO product codes are 7004-XX-00 and are available with different
features:
Product Code
Features available
7004-
01
-00
4 x Digital Inputs or Outputs
3 x Analogue Inputs
1 x Motor Thermistor Input
2 x Volt-free Relay Outputs
Real-Time Clock
7004-
02
-00
1 x Motor Thermistor Input
7004-
03
-00
1 x Motor Thermistor Input
Real-Time Clock
7004-XX-
00
Standard optimized minimal conformal coating

2
AC30 series General Purpose I/O Option
Installation
1. Refer to the AC30 product manual Chapter 1: Safety before installing or
removing a GPIO option.
2. Ensure all power is removed from the drive.
3. Remove the GKP by pulling from the top down, and remove.
4. After removing the screw, slide the VCM lower cover down slightly and then
remove.

3
AC30 series General Purpose I/O Option
5. Click the Option into place and tighten the retaining screw, as shown.
6. Slide and click back the VCM lower cover, tighten the retaining screw and
slot back the GKP.

4
AC30 series General Purpose I/O Option
User Terminals
The GPIO range contains blocks of user terminals, as shown below.
Digital Inputs
and Outputs
Analogue
Inputs
Thermistor
Input
Relay Outputs

5
AC30 series General Purpose I/O Option
Product Specification
Power consumption
(internal)
Sourced from drive’s
internal supplies. Its
purpose is to power the
option module, except
digital outputs.
Maximum consumption
(7004-01-00) = 1W
Power consumption
(external)
Sourced from user supply.
Its purpose is to power
digital outputs.
Maximum consumption
(7004-01-00 only) =
500mA @ 24V

6
AC30 series General Purpose I/O Option
Digital Inputs and Outputs (7004-01-00 only)
The GPIO option 7004-01-00 offers four identical ports on X20 that can
be individually configured as digital input or digital output.
Terminal
Name
Range
Description
X20
01
DIN11 /
DOUT11
0 to
24VDC
Digital Input / Output 11
(default = unassigned input).
See the notes below.
02
DIN12 /
DOUT12
0 to
24VDC
Digital Input / Output 12
(default = unassigned input).
See the notes below.
03
DIN13 /
DOUT13
0 to
24VDC
Digital Input / Output 13
(default = unassigned input).
See the notes below.
04
DIN14 /
DOUT14
0 to
24VDC
Digital Input / Output 14
(default = unassigned input).
See the notes below.
05
+24V DC
IN
24V ± 10%
24V DC Input. Required to
power digital outputs
DOUT11 to DOUT14. See
the notes below.
06
DIG 0V
0V
0V reference for 7004-01-
XXX Digital Inputs and
Outputs. See the notes
below.
Note 1:
If any of X20/01 to X20/04 is to be configured as digital output, then
X20/05 must be connected to the positive output from a 24V supply,
and X20/06 must be connected to the negative output from the same
supply. See the example applications on page 11.
Note 2:
Digital input and output ports on the 7004-01-00 are fully isolated
from the drive electronics. Therefore it is essential that X20/06 is
connected to the user’s 0V signal reference which should be
grounded at an appropriate point in the system.

7
AC30 series General Purpose I/O Option
Port Configuration
Each port can be configured individually as an input or an output. The
following paragraphs describe how to specify the ports’ directions.
The diagram below shows the equivalent circuit for port DIN11 / DOUT11.
The other 3 ports are identical.
Configure a port as output
The user must provide 24V to X20/05, and 0V to X20/06 from an external
power supply.
OUTPUT CONTROL is a signal within the 7004-01-00 that can be
configured by the user, and INPUT is a signal within the 7004-01-00 that
can be monitored by the user.
If OUTPUT CONTROL is ON, switch SW is closed, and X20/01 outputs a
high level (+24V).
If OUTPUT CONTROL is OFF, switch SW is open, and the resistor pulls
X20/01 low (0V).
INPUT always reports the logic level at the user terminal.
Configure a port as input
To select a port as an input, OUTPUT CONTROL must be OFF. Then if
the user applies 24V to X20/01, INPUT reports a high level. If the user
applies 0V, or open circuit to X20/01, INPUT reports a low level.
7004-01-00
24V
0V
X20/05
X20/01
X20/06
OUTPUT CONTROL
INPUT
SW

8
AC30 series General Purpose I/O Option
Programming
Output Ports
The four outputs are included in parameter number 0022.
Parameter
Access
Bit
Value
Description
0022
Write or
Read
00 to
07
x
These bits control digital
outputs on the base I/O.
08
0
DOUT11 = low level output,
or port is configured as
input.
1
DOUT11 = high level output
09
0
DOUT12 = low level output,
or port is configured as
input.
1
DOUT12 = high level output
10
0
DOUT13 = low level output,
or port is configured as
input.
1
DOUT13 = high level output
11
0
DOUT14 = low level output,
or port is configured as
input.
1
DOUT14 = high level output
12 to
13
x
Unused. Value = don’t care
14, 15
x
These control relay outputs
on the GPIO. See page 17.

9
AC30 series General Purpose I/O Option
Input Ports
The four inputs are included in parameter 0005.
Parameter
Access
Bit
Value
Description
0005
Read
only
00 to
07
x
Used by functions on the
base I/O
08
0
DIN11 is low
1
DIN11 is high
09
0
DIN12 is low
1
DIN12 is high
10
0
DIN13 is low
1
DIN13 is high
11
0
DIN14 is low
1
DIN14 is high
12 to
15
0
Not used. Value is always 0

10
AC30 series General Purpose I/O Option
Specifications
Digital Inputs DIN11 to DIN14
Feature
Value
Normal operating voltage
0 to 24V relative to terminal
X20/06
Absolute maximum input voltage
-30V to +30V relative to terminal
X20/06
Input threshold
Between 5V and 15V relative to
terminal X20/06
Input hysteresis
None
Input current
8mA to 12mA @ 24V DC
Sample rate
1ms
Isolation
DIN11 to DIN14 are optically
isolated from drive electronics, but
not from other 7004-01-00 Digital
Inputs / Outputs. Isolation is
functional only, intended to
eliminate ground loops. It is not a
safety isolation barrier.
Conformance to standard
EN61131-2:2007
Digital Outputs DOUT11 to DOUT14
Feature
Value
Output high voltage
> X20/05 – 2V
Maximum output current (high
level)
160mA per output
Output leakage current (Low
output level)
<0.1mA
Overload / short circuit
protection
Indefinite. Each output is protected
by a self-resetting fuse.
Update rate
1ms
Isolation
DOUT11 to DOUT14 are optically
isolated from drive electronics, but
not from other 7004-01-00 Digital
Inputs / Outputs. Isolation is
functional only, intended to
eliminate ground loops. It is not a
safety isolation barrier.
Conformance to standard
EN61131-2:2007
State at power-up
Off (low)

11
AC30 series General Purpose I/O Option
Example Applications
Digital Input to DIN11:
Digital Output from DOUT11:
X20/06
X20/01
-
24V PSU
(CLASS II)
+
24V PSU
(CLASS II)
X20/06
X20/05
X20/01
-
+
+
LOAD

12
AC30 series General Purpose I/O Option
Analogue Inputs (7004-01-00 only)
The 7004-01-00 offers three identical analogue input ports on terminal
X21.
Terminal
Name
Range
Description
X21
01
AN 0V
0V
Analogue signal reference
02
ANIN11
-10V to +10V
Analogue input 11
(default = unassigned)
03
ANIN12
-10V to +10V
Analogue input 12
(default = unassigned)
04
ANIN13
-10V to +10V
Analogue input 13
(default = unassigned)
Notes:
 These analogue input ports are differential. That means that the
signal reference on terminal X21/01 is not directly connected
internally to the drive’s 0V terminal. It is allowed to float relative
to the drive’s 0V, within the limits of the common mode voltage
range (see specification on page 13). This effectively eliminates
ground loops.
Therefore X21/01 must be connected to the user’s 0V signal
reference which should be grounded at an appropriate point in
the system. See the example application on page 14.
 If any analogue inputs ANIN11 to ANIN13 are unused, they
should be connected to X21/01 (AN 0V) to prevent invalid
values being reported.

13
AC30 series General Purpose I/O Option
Programming
Parameter
Access
Value
Description
1181
Read only
-100.00% to +100.00%
Value of ANIN11
1182
-100.00% to +100.00%
Value of ANIN12
1183
-100.00% to +100.00%
Value of ANIN13
Specification
Analogue Inputs ANIN11 to ANIN13
Common mode voltage range
±10V X21/01 relative to drive 0V
Input voltage range
-10V to +10V each analogue input
relative to terminal X21/01
Overrange
>2%
Accuracy
Better than ±1%
Absolute maximum input
voltage
-20V to +20V relative to terminal
X21/01
Input impedance
>50kΩ
Resolution
12 bits + sign
Sample rate
1ms
Conformance to standard
EN61131-2:2007

14
AC30 series General Purpose I/O Option
Example Application
±10V Analogue Input to ANIN11
10V PSU
(CLASS II)
10V PSU
(CLASS II)
+
+
-
-
X21/01
X21/02