RADWAG WPY User manual

User Manual
Scales of WPY/KO series
Manual number:
ITKU-47-09-01-11-A
Mass Comparator
MANUFACTURER OF ELECTRONIC
WEIGHING INSTRUMENTS
RADWAG Wagi Elektroniczne, 26–600 Radom Bracka 28 Street - POLAND
Phone [phone], phone/fax. [phone]
Selling department [phone]
www.radwag.com

2
JANUARY 2011

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Table OF CONTENTS
1. INTENDED USE ..........................................................................................................................7
2. PRECAUTIONARY MEASURES ................................................................................................7
3. WARRANTY CONDITIONS ........................................................................................................7
4. ACKING AND MOUNTING..................................................................................................8UNP
5. CONSTRUCTION........................................................................................................................9
5.1. Main dimensions ..................................................................................................................9
5.2. Description of connectors...................................................................................................10
5.2.1. .............................................................................10Connectors’ description in PUE 7
5.2.2. ...........................................................................10Connectors’ description in PUE 7P
5.2.3. ..................................................................................10Description of glands PUE 7P
5.2.4. Connector with RS232 and I/O .................................................................................11
6. GETTING STARTED.................................................................................................................11
7. KEYPAD OVERLAY..................................................................................................................12
8. .............................................................................................................12FUNCTIONS OF KEYS
9. PROGRAM STRUCTURE.........................................................................................................13
9.1. Main menu items ................................................................................................................13
9.1.1. ...............................................................................................................13Parameters
9.1.2. .................................................................................................................14Databases
Scale Info..................................................................................................................149.1.3.
9.2. Inventory of parameters .....................................................................................................15
9.2.1. s - weighing ....................................................................................15Scale parameter
9.2.2. .........................................................................................................15Working modes
9.2.3. .........................................................................................................18Communication
9.2.4. .....................................................................................................................18Devices
9.2.5. ......................................................................................................................20Display
9.2.6. uts ........................................................................................................21Inputs / Outp
9.2.7. ...........................................................................................................22Authorizations
9.2.8. .........................................................................................................................22Other
9.2.9. User Calibration ........................................................................................................23
10. ATING WINDOW ...........................................................................................................23INDIC
11. LOGGING ON..........................................................................................................................25
11.1. dure ........................................................................................................25Logging in proce
11.2. rocedure ......................................................................................................25Logging out p
1 .3. Authorization access levels...............................................................................................261
12. NAVIGATING WITHIN THE MENU.........................................................................................27U
12.1. ..............................................................................................................................27Buttons
12.2. Return to weighing ............................................................................................................28
13. WEIGHING...............................................................................................................................29
13.1. erational use ...........................................................................................29Conditions of op
13.2. ng ..............................................................................................................................30Zeroi
13.3. ng...............................................................................................................................30Tarri
13.4. ....................................................................................................................31Inscribing tare
13.5. l range scales.........................................................................................31Weighing for dua
1 .6. Toggling between weight units..........................................................................................313
14. SCALE PARAMETERS...........................................................................................................32
14.1. .......................................................................................................................33Median filter
14.2. ilter ..................................................................................................................................33F
14.3. ............................................................................................................................33Autozero
14.4. Minimum weight for different functions (LO) .....................................................................34

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15. COMMUNICATION..................................................................................................................34
15.1. .................................................................................................................35RS 232 settings
15.2. T setting ...........................................................................................................35ETHERNE
1 .3. TCP protocol setting .........................................................................................................365
16. DEVICES .................................................................................................................................36
16.1. Computer ..........................................................................................................................36
16.1.1. .........................................................................................................36Computer port
16.1.2. ss ..................................................................................................37Computer addre
16.1.3. mission ........................................................................................37Continuous trans
16.1.4. t pattern........................................................................................38Weighing printou
16.1.5. Cooperation with „E2R System” .............................................................................38
16.2. Printe ................................................................................................................................39r
16.2.1. ..............................................................................................................39Printer port
16.2.2. e...................................................................................................40Printer code pag
16.2.3. Patterns for printouts ..............................................................................................40
16.3. Barcode scanner...............................................................................................................42
16.3.1. arcode scanner ........................................................................................42Port for b
16.3.2. ......................................................................................................................42Offset
16.3.3. Code length ............................................................................................................43
16.4. Transponder card reader ..................................................................................................43
16.4.1. or transponder card readers ..................................................................43Com port f
16.4.2. Procedure of attributing the card number to an operator........................................44
16.5. Additional display ..............................................................................................................44
16.5.1. y port.............................................................................................44Additional displa
16.5.2. Communication protocol frame...............................................................................45
17. DISPLAY..................................................................................................................................46
17.1. Text strings........................................................................................................................46
17.1.1. patterns ......................................................................................................47Display
17.1.2. .............................................................................................................48Screen font
17.1.3. ont size .................................................................................................................48F
17.1.4. Bold fonts................................................................................................................48
17.2. ys....................................................................................................................49Function ke
17.3. ing platforms..........................................................................................................49Display
17.4. Bargraph type ...................................................................................................................50
17.4.1. weighing” ........................................................................................51Bargraf “Quick
17.4.2. Bargraph “Signalling checkweighing ranges” .........................................................51
18. INPUTS / OUTPUTS................................................................................................................52
18.1. nputs ......................................................................................................52Configuration of i
18.2. Configuration of outputs....................................................................................................53
19. AUTHORIZATION ...................................................................................................................54
19.1. ymous Operator........................................................................................................54Anon
19.2. ....................................................................................................................54Date and time
19.3. ............................................................................................................................55Printouts
19.4. .........................................................................................................................55Databases
19.5. Delete older data...............................................................................................................56
20. OTHER PARAMETERS ..........................................................................................................56
20.1. ........................................................................................................................57Languages
20.2. time ........................................................................................................57Setting date and
20.3. .....................................................................................................................58Sound signal
20.4. Touch panel calibration.....................................................................................................58
21. CUSTOMER CALIBRATION...................................................................................................58
21.1. dure........................................................................................................59Calibration proce
21.2. Start mass adjustment ......................................................................................................61

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22. SPECIAL FUNCTIONS OF WORKING MODES.....................................................................62
22.1. ................................................................................................................63Recording mode
22.2. wn-weighing .................................................................................................................63Do
22.3. eighing..................................................................................................................64Checkw
22.4. de.........................................................................................................................64Tare mo
22.5. Labelling mode..................................................................................................................65
22.5.1. mber of labels to print ...................................................................65Setting of the nu
22.5.2. mber of cumulative labels to print.................................................66Setting of the nu
22.5.3. mber of CC labels to print.............................................................66Setting of the nu
22.5.4. ing of cumulative labels ...............................................................67Automatic trigger
22.5.5. Automatic triggering cumulative labels of cumulative labels...................................68
22.6. s............................................................................................................................70Statistic
22.7. ence mass ...........................................................................70Automatic correction of refer
22.8. ce mass..................................................................................................71Minimum referen
22.9. Selecting the series type...................................................................................................72
22.10. Declaration of the number of measurement series .........................................................72
23. WORK MODE - WEIGHING....................................................................................................73
23.1. Starting the working mode ................................................................................................73
24. WO KING MODES – COUNTING PIECES............................................................................73R
24.1. working mode ................................................................................................73Starting the
24.2. ence unit by entering known piece mass ...................................................74Setting a refer
24.3. ence unit by weighing a sample .................................................................74Setting a refer
24.4. rence mass by entering single piece mass directly to the database ........75Setting the refe
2 .5. Inscribing the unit mass to the database ..........................................................................754
25. WORKING MODES – DEVIATIONS.......................................................................................76
25.1. rating mode..............................................................................................76Starting the ope
25.2. ass estimated by weighing ....................................................................77Reference unit m
25.3. Rederence unit mass inscribing into the memory .............................................................77
26. WORKING MODES – COMPARATOR...................................................................................77
26.1. working mode ................................................................................................79Starting the
26.2. Procedure..........................................................................................................................79
27. DATABASES...........................................................................................................................81
27.1. Searching databases ........................................................................................................82
27.1.1. ch.................................................................................................82Quick name sear
27.1.2. ..................................................................................................83Quick code search
27.1.3. Weighing date search .............................................................................................83
27.2. w items in databases ........................................................................................83Adding ne
27.3. ..............................................................................................84Deleting items in databases
27.4. ta............................................................................................................84Deleting older da
27.5. ..........................................................................................85Printing items from databases
27.6. a database to a file ................................................................................................85Export
27.7. Database edition ...............................................................................................................86
27.7.1. ators’ database ...............................................................................................87Oper
27.7.2. roducts..............................................................................................87Database of p
27.7.3. ghings / Alibi.................................................................................88Database of Wei
27.7.4. ractors..........................................................................................89Database of cont
27.7.5. kages ............................................................................................90Database of pac
27.7.6. warehouses ........................................................................................91Database of
27.7.7. ls ..................................................................................................91Database of labe
27.7.8. Database of universal variables..............................................................................92
28. COMMUNICATION PROTOCOL ............................................................................................92
28.1. ral information ..........................................................................................................92Gene
28.2. Inventory of RS commands...............................................................................................93

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28.3. .................................................................................................94Respond message format
28.4. Command’s description ....................................................................................................94
28.4.1. ng....................................................................................................................94Zeroi
28.4.2. ng.....................................................................................................................94Tarri
28.4.3. re value .........................................................................................................95Get ta
28.4.4. ..........................................................................................................95Set tare value
28.4.5. esult in basic unit .........................................................................96Send the stable r
28.4.6. mmediately in basic unit ...............................................................96Send the result i
28.4.7. ........................................97Send immediate results from all platforms in basic units
28.4.8. esult in current unit ......................................................................97Send the stable r
28.4.9. Send the result immediately in current unit.............................................................98
28.4.10. Switch on continuous transmission in basic unit...................................................99
28.4.11. Switch off continuous transmission in basic unit...................................................99
28.4.12. Switch on continuous transmission in current unit................................................99
28.4.13. Switch off continuous transmission in current unit..............................................100
28.4.14. Set lower threshold .............................................................................................100
28.4.15. Set upper threshold.............................................................................................100
28.4.16. Read lower threshold ..........................................................................................100
28.4.17. Read upper threshold .........................................................................................101
28.4.18. Send all implemented commands.......................................................................101
28.5. Manual printouts / automatic printouts ............................................................................101
29. CONNECTING EXTERNAL DEVICES..................................................................................102
30. DIAGRAMS OF CONNECTION CABLES.............................................................................102
31. CAL PARAMETERS................................................................................................104TECHNI
32. R MESSAGES.............................................................................................................105ERRO
33. ADDITIONAL EQUIPMENT...................................................................................................105
34. APPENDIX A – Variables for printouts...............................................................................106
34.1. y of variables......................................................................................................106Inventor
34.2. Formatting variables .......................................................................................................110
35. PPENDIX B – Functions of programmable buttons .......................................................112A
36. APPENDIX C – Label pattern...............................................................................................116
36.1. rminal level ........................................................................116Designing a label from the te
36.2. ....................................................................................117Designing a label on a computer
36.3. ...................................................................................120Saving label patterns in the scale
36.4. l to a product ........................................................................................121Attributing a labe
36.5. l to a contractor ....................................................................................121Attributing a labe
36.6. Printing labels..................................................................................................................121
37. APPENDIX D - CITIZEN printer setting...............................................................................122
38. PPENDIX E - ZEBRA printer setting ................................................................................122A
39. APPENDIX F - Communication with barcode scanners...................................................123

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1. INTENDED USE
Mass comparators are devices designed for determining the differences
between masses of calibration weight (B) and reference weight (A).
Comparators are most often used in measuring laboratories for calibration
of weights and masses. Radwag offers comparators designed for calibration
of weights and masses class M1 according to OIML R111.
2. PRECAUTIONARY MEASURES
A. Please, read carefully this user manual before and use the device
according to its intended use;
B. Weighed loads should be placed in possibly central part of scale pan;
C. Do not clean the device with agents causing corrosion;
D. Weighing pan should be loaded with goods having gross mass lower
than maximal capacity of the scale;
E. Do not leave loads on the pan for longer period of time ;
F. In case of failure, immediately disconnect scale power supply;
G. Devices that are to be withdrawn from usage should be utilized
according to the law.
3. WARRANTY CONDITIONS
A. RADWAG is obliged to repair or change those elements that appears
to be faulty because of production and construction reason,
B. Defining defects of unclear origin and outlining methods of elimination
can be settled only in participation of a user and the manufacturer
representatives,
C. RADWAG does not take any responsibility connected with destructions
or losses derives from non-authorized or inappropriate (not adequate
to manuals) production or service procedures,
D. Warranty does not cover:
•Mechanical failures caused by inappropriate maintenance of
the device or failures of thermal or chemical origin or caused
by atmospheric discharge, overvoltage in mains or other
random event,

•Inappropriate cleaning.
E. Forfeiture of warranty appears after:
•Access by an unauthorized service,
•Intrusion into mechanical or electronic construction
of unauthorized people,
•Installing another operating system,
•Removing or destroying protection stickers.
F. The detailed warranty conditions one can find in warranty certificate.
G. Contact with the central authorized service:
[phone] ext. 106 or 107.
4. UNPACKING AND MOUNTING
Before using the scale remove the transport protections (if installed):
Then screw in levelling feets on the mandrels that protrude from load cells:
Place the scale on the spot of use on the flat, stable ground far away from
sources of heat. The platform should be levelled out by putting pads under
feet and the use of an external level device.
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Every foot can be screwed in or out. This way only a smal range of level
regulation is achievable. Basic levelling should be performed by putting
steel pads under legs and observing the level on external level device.
5. CONSTRUCTION
5.1. Main dimensions
Dimensions of PUE 7 in plastic casing
Dimensions of PUE 7P with stainless housing
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5.2. Description of connectors
5.2.1. Connectors’ description in PUE 7
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – power supply socket
2 – I/O, RS232 (COM2)
5.2.2. Connectors’ description in PUE 7P
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – I/O, RS232 (COM2)
5.2.3. Description of glands PUE 7P
1 – Supply cord gland
2 – Gland for platforms 1, 2
3 – Gland for platforms 3, 4
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5.2.4. Connector with RS232 and I/O
RS232 - DB9/M (male),
top view:
Pin2 - RxD
Pin3 - TxD
Pin5 - GND
I/O, RS232 DSUB15/F (female),
top view:
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - 6÷9VDC
Pin6 - IN4
Pin7 - IN3
Pin8 - TxD2
Pin9 - 5VDC
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
6. GETTING STARTED
•After the terminal is connected to power the ON/LOAD
diode starts to light.
•Press to start the operating system loading procedure.
Windows CE together with RADWAG software loading is signalled
by blinking the red diode ON/LOAD.
•When the loading procedure is completed the main software
window appears.
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7. KEYPAD OVERLAY
8. FUNCTIONS OF KEYS
Key Description
Turning on/off the scale
Zeroing
Tarring
Printing out the result or confirming some entered data
Function key (entering the menu)
Selecting products
Selecting contractors
Inscribing a tare value
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9. PROGRAM STRUCTURE
The main menu has been divided into three functional groups.
In every group there are parameters of similar use.
9.1. Main menu items
The main menu comprises three functional groups:
Parameters
Databases
Info
9.1.1. Parameters
Icon Description
Scale
Working Modes
Communication
Devices
Display
Inputs / Outputs
Authorization
Other
User Calibration
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9.1.2. Databases
Icon Description
Products
Operators
Weighings / Alibi
Contractors
Packages
Warehouses
Labels
Universal variables
Delete older data
Export database weighings to a file
9.1.3. Scale Info
Submenu <Info> is for viewing information:
•Scale factory number,
•Program version,
•Scale program version.
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9.2. Inventory of parameters
9.2.1. Scale parameters - weighing
Icon Description Value
Platform 1 -
Median Filter 0.5
Filter Fast
Autozero Yes
LO threshold 0
9.2.2. Working modes
Icon Description Value
Weighing -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
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Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Counting pieces -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Automatic correction of reference mass No
16

Deviations -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Comparator -
Save Mode Manual, each
stable
Checkweighing No
Tare mode No
Statistics Global
Method ABBA
Number of measurements 10
17

9.2.3. Communication
Icon Description Value
COM1 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
COM2 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
Ethernet -
DHCP No
IP Address 192.168.0.2
Subnet mask 255.255.255.0
Gateway 192.168.0.1
Tcp -
Port 4001
9.2.4. Devices
Icon Description Value
Computer
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Port None
Address 1
Continuous transmission No
Weighing Printout Pattern -
E2R System -
System is active No
Lock selecting products No
Printer -
Port COM1
Code page 1250
Printouts -
Weighing printout pattern See ch. 16.2.3
Product printout pattern See ch. 16.2.3
Cumulative printout pattern See ch. 16.2.3
Cumulative printout pattern
for cumulative data See ch. 16.2.3
Operator printout pattern See ch. 16.2.3
Contractor printout pattern See ch. 16.2.3
Warehouse printout pattern See ch. 16.2.3
Package printout pattern See ch. 16.2.3
CPG report printout pattern
(Control of Packaed Goods) *
Average tare report printout pattern
(Control of Packaed Goods) *
Barcode reader -
Port None
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Offset 0
Code length 0
Transponder card reader -
Port None
Additional display -
Port None
Pattern See ch. 16.2.3
*) Not related to „Comparator”.
9.2.5. Display
Icon Description Value
Text information -
Displaying pattern See ch. 17.1.1
Font Arial
Font size Small
Bold No
Actions
F1 Button Choose product
F2 Button Choose contractor
F3 Button Set tare
Screen button 1 Local parameters
Screen button 2 Set MIN and MAX
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