Rain Bird HDF 1X2 User manual

1X2

TABLE OF CONTENTS
2
1. Symbols …..…………………..………………………………………………………………………………………....………….….…..3
2. Important Information……….…………………………………………………………………………………………………..………...4
3. Introduction.....……….……..………………………………………………………………………………………….………..…….…...5
4. How it Works...……….……..……………………………………………………………………………………..…………...…….…….6
4.1 Filtration Phase……………..………………….……………………………………………….………………………..…….6
4.2 Backflushing Phase………………………………………………………………………………………………..…….……7
5. Product Identification……..…..………………………………………….……………………………………………………..…..……..8
5.1 Assembly Part Identification .……………………………………………………………………………………..….……..…8
5.2 Product Labeling.……………………….……………………………………………………………………………………....8
5.3 Filter Part Identification.……………………………………………………………….…….…………………………..……..9
6. Installation Instructions...……...…………………………………………………………………………………………………………10
6.1 Installation Steps…………………………..……………………….…….…………………………………………….……..10
6.2 Adjusting the Height of the Equipment..……………………………….……………………………………….…..…….....10
6.3 Securing the Equipment……….………………………………………………………….………………………...….….…10
6.4 Connection of the main manifolds, inlet, outlet and drainage…...…………………...……………….………….…….....10
7. Control Unit Connection………………………………………………………………………………………………………………….10
8. Operation Instructions………………………………………………………………………………………………………………........10
8.1 Before Starting –Up……………..…………….…………...…………………………………….……………………………10
8.2 Start-Up……………..………………..………….………………….……………………………………….…………………10
9. Maintenance…………………………………………………………………………………………………………………………….…10
9.1 Inspection of the Filters ………….…….……….………...……………………….………………………………..………....15
9.2 Manual Clean of the Discs ……..………….………………..……………………………………..……………………...….15
9.3 Checking o-rings in the Filter Element.. …….…………………………………………..………………………..……...….16
9.4 Checking the Removable Elements of the Filter.……………....…………………………………………………………. 16
9.5 Inspecting the Piston Element …………………..….…………….…………………………………………….….…….….16
9.6 Checking Component s…………………………..……………..…….……………………………………………........…...17
10. Possible Problems and Solutions……………………………………………………………………………………………….……….18
11. Warranty……………………………………………………………………………………………………………………………..…….. 20

3
System of symbols used in this manual:
Failure to obey the instructions and warnings
could cause serious injury and an electrical
hazard.
The Warning and Safety Information provided are guidelines only; use all necessary security
and accident prevention methods to guarantee your security.
The improper use of the equipment may cause injury to people, damage to property or the
environment. Improper use or modification of the equipment voids its warranty
3
1. SYMBOLS
Failure to obey the instructions and warnings could
cause injury to people, damage to the equipment or
to the surrounding areas.

2. IMPORTANT INFORMATION
4
CLASSIFICATION ACCORDING TO
THE DIRECTIVE OF PRESSURE
EQUIPMENTS.
PED 97/23/CEE: Art. 3.3 – Fluid
Group 2
Rain Bird filtration equipment has been designed to filter water, in accordance with the operating
conditions outlined in this manual and the label on the equipment.
• Rain Bird filtration systems are NOT designed for the filtration of hazardous liquids (such as those
specified in section 2 of article 2 of the Executive Committee 67/548/CEE, 27th June 1967) or liquids
for food use.
• This equipment has been designed and manufactured to satisfy the requirements communicated to
the manufacturer by the customer. Any change in its use could cause damage not covered by the
warranty.
• Save this manual so the user of the equipment can familiarize themselves with it.
• These are general instructions for safe operation of the equipment. These instructions are not a
complete list; the user must adopt as many security measures as necessary to guarantee their
safety.
• Follow the instructions described in this manual.
• Do not open the filter clamp when the equipment is pressurized, it could cause serious injury to
people, the equipment or to the surrounding area.
• Do use adequate personal protective equipment (proper working clothing, safety glasses, steel toed
boots and other elements of personal protection).
• Determine the chemical compatibility between the equipment's materials and the characteristics of
the water to be filtered.
• Before using the equipment, make sure that all the covers are properly closed and the connections
are in good condition.
• Make sure that the equipment is depressurized by reading the gauges (0 PSI) on the filters inlet and
outlet manifold before exposing the interior of the equipment to atmosphere (before opening any
filter, removing any coupling, etc.)
• Do not forget to close the safety lock on the clamp. It will prevent its accidental opening.
• Do not exceed the maximum pressure or operation intervals (pressure, temperature, PH, and flow
rate) indicated in the Technical Data.
• In freeze areas, empty the filtration system to prevent damage.

Thank you for selecting a Rain Bird HDF 1X2 Disc filtration system. Please read this manual
carefully as it will help you find answers to most of your questions.
IF YOU HAVE ANY QUESTION OR NEED ADITIONAL INFORMATION; PLEASE CONTACT
US AT [phone] or f[email protected]
Rain Bird HDF Disc Filters systems are subject to strict quality control tests and are
manufactured under a production process which complies with the requirements of ISO
9001/2000.
Rain Bird is committed to the environment, and Rain Bird HDF Disc Filters Series 2 filtration
systems are certified under the Environmental Management System of the standard ISO 14001.
This manual includes instructions and warnings for correct installation, operation and
maintenance of the equipment.
5
3. INTRODUCTION

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4.1 Filtration Phase
In the filtration phase, water is carried from the inlet
manifold, through the backflushing three-way valve
(valve 1), to the interior of the filter through the inlet.
Once the water enters the filter, the only paths for it to
follow are the channels of the discs. The particles are
trapped by the channels in the discs.
The stack is compressed by the spring action and the
hydraulic power itself.
The filtered water goes through the 2” hydraulic valve
and proceeds through the rest of the installation. The
outlet manifold is responsible for collecting the filtered
water and carrying to the exterior.
Rain Bird HDF 1X2 Disc Filters consists of a filtering element comprised of grooved discs that allows
the retention of particles of a size larger than the required filtration grade. The equipment combines the
advantages of the disc filters with those of the helico-centrifugal effects of the Rain Bird HDF 1X2.
The system carries out two independent phases, one called the FILTRATION PHASE and the other
called the BACKFLUSHING PHASE.
4. HOW IT WORKS
Thanks to the filters helico-centrifugal effect, the number
of backflushings are dramatically reduced, minimizing
water consumption.
This is achieved by the patent-pending design located on
the base of the cartridge.

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4.2 Backflushing Phase
Through the feeding of the three-ways valves
chamber, the inlet of water to the filter closes,
beginning the inner of the filter with the drainage
manifold, thus starting the backflushing cleaning.
The filtered water given by the Special backflushing T,
is introduced in the filter.
The available hydraulic power is used to overcome the
pressure exerted by the spring on the discs stack,
generating a decompression due to the piston
displacement (raising).
The release of the discs creates rotation due to the
tangential projection of the water coming from the
feeder bars which at the same time are used as a
structural shoulder for the discs stack.
The end of the backflushing coincides with the closure
of the drainage outlet and the opening of the outlet
manifold, allowing water coming from the feeder
manifold to come into the interior of the filter. This
allows the systems to re-establish the filtration phase.

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E1: ELECTROVALVE
FEEDING
D: DRAINAGE
L: Low Presure
H: High Presure
T: Intake pressure
COMMAND 8x6 mm – 12 mmm
10
5.2 Product Labeling
The equipment is identified by two labels, one is placed on one of the main
manifolds, the other is placed on the filters.
The modification or elimination of this
label voids any warranty; and impedes
the identification of the Equipment.
Serial number
Max. Pressure
Year of Manufacturing
Manufacturer
Model
Max. Temperature
5.1 Assembly Part Identification COMPONENTS
Nº DESCRIPTION
1 RAIN BIRD HDF DISC FILTER
2INLET MANIFOLD – GROOVED
CONNECTION
3OUTLET MANIFOLD– GROOVED
CONNECTION
4 DRAINAGE MANIFOLD
5 MANIFOLD SUPPORTS
6 3 WAY HYDRAULIC VALVE 2”
7 VICTAULIC COUPLING 2”
8PRESSURE GAUGE
0 – 10 bar / 145 psi
9 AUXILIARY FILTER ¾” KIT
10 CONTROL UNIT
5. PRODUCT IDENTIFICATION
1
3
2
4
5
8
6
9
7

9
1
2
3
4
7
8
9
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5.3 Filter Part Identification COMPONENTS
Nº DESCRIPTION
1BODY CAP
2CLAMP
3BODY
4MICRON RATING LABEL
5AUTOMATIC CARTRIDGE
6SEALING GASKET BODY
5
Nº DESCRIPTION
7FRAME PISTON
8DISCS
9FILTERING
ELEMENT FRAME
14
15
16
13
10
11
12
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Nº DESCRIPTION CHECK VALVES WITH
ACCESORIES
SET OF
PISTON
GASKETS SPRINGS MAINTENANCE
KIT
FILTERING
ELEMENT
O-RING
FRAME
FRAME
O-RING PISTON GASKET
10 PISTON SPRING 1 1
11 PISTON O-RING
13 x 2 2 2
12 ELASTIC RING 1 1 1
13 PiISTON GASKET
92.6 x 100 x 4 1 1 1 10
14 CHECK VALVE 1 1
15 SPRING CHECK
VALVE 1 1 1
16 O-RINGS FRAME 2 2 10
To request spare parts please indicate the serial number of the assembly

Regulation of the supports of the Equipment. 10
6. INSTALLATION INSTRUCTIONS
- Installation should be made by QUALIFIED PERSONNEL.
-The location for the installation of the equipment should be made on solid ground.
-You should take into account the weight of the equipment when you choose to use slings.
-Make sure that the length of the lifting system is correct so that the filtration system is in
a horizontal position when raised.
-Secure the equipment to the lifting system to avoid accidents.
-Follow all operation and safety instructions for transporting equipment .
6.1 Installation Steps
The Rain Bird HDF 1X2 Disc Filtration System equipment is shipped in a box semi-assembled.
Please follow the steps below for a proper installation.
1. Unpack the equipment carefully and check that there no is no evident damage.
2. Confirm that all installation parameters are met in accordance with those of the equipment.
3. You can modify the height of the equipment with the adjustable supports. Once the supports
are in place adjust their height as required. Due to the equipment dimensions, the shoulders
height should be adjusted so that, the upper part of the drainage manifold is placed at a
distance of 33,2" (843 mm) from the ground. The separation between the shoulders should be
560 mm.
4. Screw the stainless steel bushing to the outlets of the three-way hydraulic valves. It is very
important to use sealer in the threads of both bushings.
5. Assemble the equipment, connecting the inlet, outlet and drainage manifolds using their
connections.
6. Install a glycerin pressure gauge 0-145 psi (0-10) bar to measure the pressure coming into the
valve. It is recommended you use liquid sealer or LOCTITE 5331, but not in excess.
7. Place the 2” NPT Cap in the open outlet of the filter base. The cap does not need sealing
because it is provided with an o-ring.
8. Place the cartridge in the filter base. Once this is completed, place the lid on the unit and close
the clamp.
9. Check all connections of the equipment and secure the base to the ground in order to avoid
vibration.
To close the filter check for debris on the 0-ring in the base. Carefully install the lid and close the
filter clamp. To close the clamp, place the bolt in the grooved seat and adjust the lever then
clamp the anti-opening device and thread the saftey screw without forcing it.