Smartgen DIN16A User manual

DIN16A
DIGITAL INPUT MODULE
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

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English trademark
SmartGen ―make your generator smart
SmartGen Technology Co., Ltd
No. 28 Jinsuo Road
Zhengzhou City
P. R. China
Tel: [phone]
0086-371-67981888
0086-371-67991553
0086-371-67992951
0086-371-67981000 (overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Software Version
Date
Version
Content
2017-04-15
1.0
Original release.

DIN16ADIGITAL INPUT MODULE USER MANUAL
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CONTENTS
1OVERVIEW.................................................................................................................................... 4
2TECHNICAL PARAMETER........................................................................................................... 4
3PROTECTION............................................................................................................................... 5
3.1 WARNING................................................................................................................................ 5
3.2 SHUTDOWN ALARM............................................................................................................... 5
4PANEL CONFIGURATION............................................................................................................ 6
5DEFINITION OF INPUT PORT ..................................................................................................... 7
5.1 DEFINITION CONTENTS OF DIGITAL INPUT....................................................................... 7
5.2 FUNCTION SETTING.............................................................................................................. 7
6PANEL CONFIGERATION ............................................................................................................ 9
7DIN16ATYPICALAPPLICATION.................................................................................................11
8INSTALLATION.............................................................................................................................11
9FAULT FINDING.......................................................................................................................... 12

DIN16ADIGITAL INPUT MODULE USER MANUAL
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1 OVERVIEW
DIN16A digital input module is an expansion module which has 16 auxiliary digital input
channels and the name of each channel can be defined by users. The input port status
collected by DIN16A is transmitted to the HMC9000S controller for processing via CANBUS
port.
2 TECHNICAL PARAMETER
Item
Content
Working Voltage
DC18.0V~ DC35.0V continuous power supply
Power Consumption
<2W
Case Dimension
107.6mm x 89.7mm x 60.7mm
Working Conditions
Temp.：(-25~+70)°C Humidity：(20~93)%RH
Storage Conditions
Temp.：(-25~+70)°C
Weight
0.25kg

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3 PROTECTION
3.1 WARNING
Warnings are not shutdown alarms and do not affect the operation of the gen-set. When
DIN16A module is enabled and detects the warning signal, the controller HMC9000S will
initiate a warning alarm and the corresponding alarm information will be displayed on LCD.
Warning types are as follows,
No.
Items
DET Range
Description
1
DIN16A
Auxiliary
Input 1-16
User-defined.
When the HMC9000S controller detects that the
DIN16A auxiliary input 1-16 alarm signal and the
action set as “Warning”, it will initiate a warning
alarm and the corresponding alarm information will
be displayed on LCD.
(Each string of DIN16A input can be defined by
users, such as input port 1 defined as “High Temp
Warning”, when it is active, corresponding alarm
information will displayed on LCD.)
3.2 SHUTDOWN ALARM
When DIN16A module is enabled and detects the shutdown signal, the controller HMC9000S
will initiate a shutdown alarm and the corresponding alarm information will be displayed on
LCD.
Shutdown alarms are as follows:
No.
Items
Detection Range
Description
1
DIN16A
Auxiliary
Input 1-16
User-defined.
When the HMC9000S controller detects that the
DIN16A auxiliary input 1-16 alarm signal and the
action set as “Shutdown”, it will initiate a shutdown
alarm and the corresponding alarm information will
be displayed on LCD.
(Each string of DIN16A input can be defined by
users, such as input port 1 defined as “High Temp
Shutdown”, when it is active, corresponding alarm
information will displayed on LCD.)
Note: The types of shutdown alarm of auxiliary input port are effective only when users configure them. Only
emergency shutdown and overspeed shutdown work when the controller is in override mode.

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4 PANEL CONFIGURATION
Users can set the parameters of DIN16A via HMC9000S module. Pressing and holding button for
more than 3 seconds will enter the configuration menu, which allows users to set all DIN16Aparameters,
as follows:
Note: Pressing can exit setting directly during setting.
Parameter Configuration List
Items
Range
Default Values
Remarks
1. Input 1 Set
(0-50)
0：Not used
DIN16A setting
2. Input 1 Type
(0-1)
0：Close to activate
DIN16A setting
3. Input 2 Set
(0-50)
0：Not used
DIN16A setting
4. Input 2 Type
(0-1)
0：Close to activate
DIN16A setting
5. Input 3 Set
(0-50)
0：Not used
DIN16A setting
6. Input 3 Type
(0-1)
0：Close to activate
DIN16A setting
7. Input 4 Set
(0-50)
0：Not used
DIN16A setting
8. Input 4 Type
(0-1)
0：Close to activate
DIN16A setting
9. Input 5 Set
(0-50)
0：Not used
DIN16A setting
10. Input 5 Type
(0-1)
0：Close to activate
DIN16A setting
11. Input 6 Set
(0-50)
0：Not used
DIN16A setting
12. Input 6 Type
(0-1)
0：Close to activate
DIN16A setting
13. Input 7 Set
(0-50)
0：Not used
DIN16A setting
14. Input 7 Type
(0-1)
0：Close to activate
DIN16A setting
15. Input 8 Set
(0-50)
0：Not used
DIN16A setting
16. Input 8 Type
(0-1)
0：Close to activate
DIN16A setting
17. Input 9 Set
(0-50)
0：Not used
DIN16A setting
18. Input 9 Type
(0-1)
0：Close to activate
DIN16A setting
19. Input 10 Set
(0-50)
0：Not used
DIN16A setting
20. Input 10 Type
(0-1)
0：Close to activate
DIN16A setting
21. Input 11 Set
(0-50)
0：Not used
DIN16A setting
22. Input 11 Type
(0-1)
0：Close to activate
DIN16A setting
23. Input 12 Set
(0-50)
0：Not used
DIN16A setting
24. Input 12 Type
(0-1)
0：Close to activate
DIN16A setting
25. Input 13 Set
(0-50)
0：Not used
DIN16A setting
26. Input 13 Type
(0-1)
0：Close to activate
DIN16A setting
27. Input 14 Set
(0-50)
0：Not used
DIN16A setting
28. Input 14 Type
(0-1)
0：Close to activate
DIN16A setting
29. Input 15 Set
(0-50)
0：Not used
DIN16A setting
30. Input 15 Type
(0-1)
0：Close to activate
DIN16A setting
31. Input 16 Set
(0-50)
0：Not used
DIN16A setting
32. Input 16 Type
(0-1)
0：Close to activate
DIN16A setting

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5 DEFINITION OF INPUT PORT
5.1 DEFINITION CONTENTS OF DIGITAL INPUT
NO.
Items
Contents
Description
1
Function set
(0-50)
More details please refer to Function
Setting.
2
Active Type
(0-1)
0：Close to activate
1：Open to activate
3
Effective Range
(0-3)
0：From Safety on
1：From Crank
2：Always
3：Never
4
Effective Action
(0-2)
0：Warn
1：Shutdown
2：Indication
5
Input Delay
(0-20.0)s
6
Display string
User-defined names of
input port
Input port names can be edited via PC
software only.
5.2 FUNCTION SETTING
No.
Contents
Description
0
Not used
1
User-defined
Users configured input port settings
2
Alarm Mute
Can prohibit “Audible Alarm” output when input is active.
3
Reset alarm
Can reset all alarms when input is active.
4
Raise Speed
The generator will increase speed by GOV when the input
is active.
5
Drop Speed
The generator will decrease speed by GOV when the input
is active.
6
Reserved
7
Reserved
8
Lamp test
All LED indicators are illuminating when input is active.
9
Local mode
Places generator into its local mode
10
Remote mode
Places generator into its remote mode.
11
Remote start
Automatically starts the generator in remote mode when
the input is active. Only the active shutdown input will be
able to stop the generator. (Inch or hold the button for
more than 1s)
12
Remote stop
Stops the running generator in remote mode when the
input is active.
13
Remote start/stop
Automatically starts the generator in remote mode; the
generator will shut down when this input is deactivated.
14
Pre-lubricate
If output is set as pre-lubrication output, the relay
disconnects after the set pre-lubrication delay.

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No.
Contents
Description
15
Override mode
Places the generator into its override mode; in override
mode only overspeed shutdown and emergency shutdown
will stop the engine.
16
Emergency stop
The controller shuts down the engine immediately and
records occurrence time.
17
Panel lock
All buttons in panel is inactive except for
and is shown on the right of the
first line in LCD status page.
18
Reserved
19
Power Change
Transfers from main battery to standby battery.
20
Raise Speed Aux. input
Raise speed relay will disconnect when the input is active.
21
Reserved
22
Drop Speed Aux. input
Drop speed relay will disconnect when the input is active.
23
Water Heating feedback
The feedback signal of water heating output; The screen
displays Water Heating feedback when the input is active.
24
Pre-lube feedback
The feedback signal of Pre-lube output; The screen
displays Pre-lube feedback when the input is active.
25
Charging feedback
The feedback signal of Charging output; The screen
displays Charging feedback when the input is active.
26
Reserved
27
Reserved
28
Quick start
Cranking will start directly (without preheating) when the
input is active.
29
Reserved
30
60Hz Select
Frequency selection of ECU engine
31
Turning Chain
Start inhibition when the input is active.
32
cylinder Scavenging
Starter relay outputs when the input is active.
33
Reserved
34
Self-inspection
Inspect each warning point without crank genset when the
input is active.
35-50
Reserved

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6 PANEL CONFIGERATION
Panel drawing of DIN16A:
Description of terminal connection：
No.
Function
Cable Size
Description
1.
DC input B-
2.5mm2
DC power supply negative input.
2.
DC input B+
2.5mm2
DC power supply positive input.
3.
SCR
(CANBUS)
0.5mm2
Connect CANBUS communication port to
expansion CAN port of HMC9000S.
Impedance-120Ω shielding wire with its one end
grounded is recommended. There is 120Ω terminal
resistance inside already; if needed, make terminal
5, 6 short circuits.
4.
CAN(H)
(CANBUS)
0.5mm2
5.
CAN(L)
(CANBUS)
0.5mm2
6.
120Ω
0.5mm2
7.
DIN1
1.0mm2
Digital input
8.
DIN2
1.0mm2
Digital input
9.
DIN3
1.0mm2
Digital input
10.
DIN4
1.0mm2
Digital input
11.
DIN5
1.0mm2
Digital input
12.
DIN6
1.0mm2
Digital input
13.
DIN7
1.0mm2
Digital input
14.
DIN8
1.0mm2
Digital input
15.
COM(B-)
1.0mm2
Connect to B- is allowed.
16.
DIN9
1.0mm2
Digital input

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No.
Function
Cable Size
Description
17.
DIN10
1.0mm2
Digital input
18.
DIN 11
1.0mm2
Digital input
19.
DIN 12
1.0mm2
Digital input
20.
DIN 13
1.0mm2
Digital input
21.
DIN 14
1.0mm2
Digital input
22.
DIN 15
1.0mm2
Digital input
23.
DIN 16
1.0mm2
Digital input
24.
COM(B-)
1.0mm2
Connect to B- is allowed.
DIP
switch
SWITCH
Address selection：It is module 1 when the switch 1
is connected to terminal 12 while module 2 when
connect to ON terminal.
Baud rate selection: It is 250kbps when the switch
2 is connected to terminal 12 while 125kbps when
connect to ON terminal.
LED
Indicator
INPUT STATUS
When DIN1~DIN16 input are active, corresponding
DIN1 ~ DIN16 indicators are illuminate.

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7 DIN16A TYPICAL APPLICATION
Typical wiring diagram,
8 INSTALLATION
Case dimension：

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9 FAULT FINDING
Symptom
Possible remedy
Controller no response with
power.
Check starting batteries;
Check controller connection wirings;
CANBUS communication
failure
Check wiring.
Auxiliary input alarm
Check wiring.
Check if input polarities configuration is correct.
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