SPOGG Sport-Güter 20.01.150 User manual

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 1 -
AAssembly Instructions
Tower Carousel
Art-No. 20.01.150

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 – 2004-04-08
First approved version
Assembly instructions
Revision 6 – 2011-09-06
Nur noch 4 Befestigungsschrauben
VA-Rohr FH
All rights reserved.
© Copyright 2003 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Contents
AAssembly Instructions ...................................................................................................................1
1 Introduction Assembly...................................................................................................................1
2 Datasheet.........................................................................................................................................3
3 Delivery Contents (parts list with part numbers) ........................................................................5
4 Erection Instructions......................................................................................................................8
5 Post Installation Checks ..............................................................................................................18
BMaintenance Instructions ...........................................................................................................19
6 Introduction Maintenance............................................................................................................22
7 General Maintenance Information...............................................................................................23
8 Specific Maintenance Advice ......................................................................................................24
9 Maintenance Timetable ................................................................................................................25
10 Monthly Maintenance ...................................................................................................................27
11 Quaterly Maintenance ..................................................................................................................27
12 Annual Maintenance.....................................................................................................................28
13 Maintenance Printout ...................................................................................................................29
14 Hand Over Document ...................................................................................................................31
List of Tables
Table 3-1: Delivery Contents, in words ....................................................................................................5
Table 3-2: Delivery Contents, in symbols.................................................................................................6

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 1 -
1 Introduction Assembly
1.1 General Information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your sup-
plier.
Please do not hesitate to call your supplier if you have any problems during
installation or with any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray or another similar lubri-
cant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Drawings / Views
All optical drawings are showing only the measurements/dimensions
and are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement / Tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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2 Datasheet
1. Space requirement: Ø 2.00 m
Urgent recommended safety zone Ø 11.00 m
Lawful required safety zone: Ø 8.00 m
Height of fall 2.80 m
The images (individual drawings) are not to scale!!
Attention!
According to EN 1176-5 (paragraph 5.3) the statutory fall protection area has to be an
additional 2m diameter in relation to the space requirement.
We strictly recommend keeping our specified, increased safety area although it is suf-
ficient to place fall protection material onto the statutory safety area.
Never limit the transition to e.g. lawn or similar material with solid or hard bordering!
No solid objects (e.g. benches, bollards, dustbins, fences etc.) are to be installed
within the specified, increased safety area!
2. Required Safety Surface:
Surface material Description
mm
Minimum
thickness of
layer mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 400 <= 3000
Wood chippings 5 – 30 grain size 400 <= 3000
Sand 0.2 – 2 grain size 400 <= 3000
Gravel 2 – 8 grain size 400 <= 3000
Other ground
materials
As recommended by
manufacturer
400
3. Name and overall dimension of the largest component:
Steel post (1 item) length 5.00m, Ø 193 mm
4. Name and weight of the heaviest component:
Steel post (1 item), 127 kg
5. Intended age group: 5 years and over
6. Please note that this equipment is set in concrete.
Concrete: C20/25 (B25)
Foundations/area to be excavated:

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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1 x 1.20 m long x 1.20 m wide, total depth 1.10 m including 10 cm drainage
1 x 1.20 m long x 1.20 m wide x 0.80 deep
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are designed for soils
class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of stone (por-
tion < 30% with bigger diameter of 63 mm grain size)
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to be enlarged
for about 50%!
7. Top edge of concrete rounded.
8. Assembly time, once foundations complete: 2 – 3 hours.
Required assistance: 2 – 3 people.
9. Any spare parts which may be required can be obtained directly from
your supplier
10. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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3 Delivery Contents (parts list with part numbers)
3.1 In Words
Table 3-1: Delivery Contents, in words
Pos. Quantity Element/Description Size O.K. Missing
1 1
Steel post Ø 193 mm, 5.00 m
long
2 1
Netting, Ø 2.00 m (preassem-
bled)
Ø 2.00 m
3 2
Protective clamping rings Ø 193 mm
4 1
Handwheel (optional) Ø 193 mm, 140 mm
long
5 1
Rotation element
6 1
Aluminium cover (blank)
100 8
Allen screws M10 x 25, VA
101 8
Tooth lock washers M10, VA
102 1
Threaded rod M16 x 165 mm long,
galv.
103 1
Hexagon nut, DIN 934 M16, VA
104 1
Washer with large external di-
ameter, DIN 9021
Ø 17 mm, VA
105 1
Stop nut, DIN 985 M16, VA
106 1
Cap, black For M16
107 20
Self-tapping PIAS screws M6.3 x 45, VA
108 2
Loctite
109 3 Cover ring black
110 2 Steel pipe Ø 199 mm , 500 mm lg., 2
mm, VA
111 16 Self-cutting screw 5,5 x 25 mm long
112 2 Cover ring black
1 Concrete slab
By the customer

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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3.2 In Symbols
Table 3-2: Delivery Contents, in symbols
Pos. Quantity Symbol
1 1
Ø 193 mm - 5,00 m lang
2 1
Ø 2 m
4 1
OPTION (Ø 193 mm, 140 mm lang)
5 1
6 1
100 8
M10 x25, VA
101 8
M10, VA
102 1
M16 x 165 mm lang, verz.
103 1
M16, VA
104 1
Ø 17 mm, VA
105 1
M16, VA
106 1
f. M16
107 20
6,3 x 45, VA

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Pos. Quantity Symbol
108 2
109 3
110 2
outside-Ø 199 mm , length = 500 mm, 2 mm thick
111 16
M5,5 x 25, VA
112 2
1
Concrete Slab – Supplied by Customer

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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4 Erection Instructions

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Screw locking device !
Glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nut)

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 11 -

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 13 -

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc - 15 -

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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