Stanley ID07 Series User manual

ID07
HYDRAULIC
IMPACT DRILL
SAFETY, OPERATION AND MAINTENANCE
SERVICE MANUAL
Copyright©The Stanley Works 2007
Printed in U.S.A.
60788 1/2007 ver 6D
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX [phone]
www.stanley-hydraulic-tools.com
WARNING
Read the Manual Wear Eye
Protection
Wear Ear
Protection WearDust Mask
To avoid serious injury or death
WARNING

3
TABLE OF CONTENTS
SERVICING THE STANLEY HYDRAULIC IMPACT WRENCH: This manual contains safety, operation, and
routine maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be
performed by an authorized and certified dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM-
PROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
WARNING
SAFETY SYMBOLS...................................................................................................................................................5
SAFETY PRECAUTIONS..........................................................................................................................................6
TOOL STICKERS & TAGS ........................................................................................................................................7
TOOL HOSE INFORMATION ...................................................................................................................................8
HTMA REQUIREMENTS.........................................................................................................................................10
OPERATION............................................................................................................................................................11
EQUIPMENT PROTECTION & CARE.....................................................................................................................13
TROUBLESHOOTING.............................................................................................................................................14
SPECIFICATIONS...................................................................................................................................................15
ACCESSORIES.......................................................................................................................................................16
SERVICE.................................................................................................................................................................17
ID07 PARTS ILLUSTRATION..................................................................................................................................20
ID07 PARTS LIST....................................................................................................................................................21
WARRANTY.............................................................................................................................................................23

4
CERTIFICATE OF CONFORMITY
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICAT DE CONFORMITE CEE
CERTIFICADO DE CONFORMIDAD
CERTIFICATO DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Burrows, James
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby certify that the construction plant or equipment specified hereunder:
bestätigehiermit, daß das im folgenden genannten Werk oder Gerät:
certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:
por el presente certifico que la fabrica o el equipo especificado a continuacion:
certifico che l’impianto o l’attrezzatura sotto specificata:
1. Category: Impact Drill
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Ausführung/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: ID0781001, ID0782001
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura: All
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione 2004
Has been manufactured in conformity with - EEC Type examination as shown.
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.
E’ stata costruita in conformitá con - le norme CEE come illustrato.
Examen CEE de type
Directive
Richtlinie
Directives particulières
Directriz
Direttiva
No.
Nr
Numéro
No
n.
Date
Datum
Date
Fecha
Data
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
Date of expiry
Ablaufdatum
Date d´expiration
Fecha de caducidad
Data di scadenza
EN
EN ISO
EN
Machinery Directive
792-6
3744
28662-7
98/37/EC
1994
1995
1997
1998
Self
Self
Self
Self
NA
NA
NA
NA
6. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Puesto/Posizione Engineering Manager
Rev 1 4/22/05

5
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip-
ment.
This safety alert and signal word indicate an imminently hazardous situa-
tion which, if not avoided, will result in death or serious injury.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-
nance personnel.
CAUTION
WARNING
DANGER
NOTICE
CAUTION
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in
damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in
damage to the equipment.
SAFETY SYMBOLS
IMPORTANT

6
Tool operators and maintenance personnel must always comply with the safety pre-
cautions given in this manual and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before
operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specific
work area and local safety regulations. If so, place the added precautions in the
space provided on page 5.
The model ID07 Hydraulic Impact Wrench will provide safe and dependable service
if operated in accordance with the instructions given in this manual. Read and un-
derstand this manual and any stickers and tags attached to the tool and hose before
operation. Failure to do so could result in personal injury or equipment
damage.
• The operator must start in a work area without bystanders. Flying debris can cause serious injury.
• Do not operate the tool unless thoroughly trained or under the supervision of an instructor. Establish a training program
for all operators to ensure safe operation.
• Always wear safety equipment such as goggles, ear and head protection, and safety shoes at all times when operating
the tool. Use gloves and aprons when necessary.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
• Maintain proper footing and balance at all times.
• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can
cause serious injury.
• Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connec-
tions are tight and are in good condition.
• Do not operate the tool at oil temperatures above 140°F/60°C. Operation at higher temperatures can cause higher than
normal temperatures at the tool which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted, or incompletely assembled impact drill.
• Never wear loose clothing that can get entangled in the working parts of the tool.
• Keep all parts of your body away from the rotating parts. Long hair or loose clothing can become drawn into rotating
components.
• Always use accessories that conform to the specifications given in the OPERATION section of this manual.
• Do not reverse impact wrench rotation direction by changing fluid flow direction.
• Release the trigger if the power supply has been interrupted.
• When working near electrical conductors, always assume that all conductors are energized and that insulation, clothing
and hoses can conduct electricity. Use hose labeled and certified as non-conductive.
• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by au-
thorized and properly trained personnel.
• Do not carry the tool by hoses.
SAFETY PRECAUTIONS
Read the Manual Wear Eye
Protection
Wear Ear
Protection WearDust Mask
To avoid serious injury or death
WARNING

7
The safety tag (p/n
15875) at right is attached
to the tool when shipped
from the factory. Read
and understand the safety
instructions listed on this
tag before removal. We
suggest you retain this tag
and attach it to the tool
when not in use.
TOOL STICKERS & TAGS
DANGER
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
1. FAILURETO USEHYDRAULIC HOSE LABELEDANDCERTIFIED
AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS
ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH
OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART-
MENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURSTMAY CAUSE OILINJECTION
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL
INJURY.
A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR
THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSEA
LEAK OR BURST.
B DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAU
LIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE
MAYCAUSE A LEAK OR BURST.
C CHECK TOOLHOSE COUPLERS AND CONNECTORS DAILY
FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR
HANDS.CONTACT WITH A LEAK MAY RESULT IN SEVERE
IMPORTANT
READ OPERATION MANUAL AND
SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR
PROCEDURES APPROVED BY
STANLEY AND DESCRIBED IN THE OPERA-
TION MANUAL.
TAG TO BE REMOVED ONLY BY
TOOL OPERATOR.
SEE OTHER SIDE
D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR
DAMAGED HOSE.
3. MAKESURE HYDRAULICHOSESARE PROPERLYCONNECTED
TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM
PRESSURE HOSE MUSTALWAYS BE CONNECTED TO TOOL
“IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE
CONNECTED TO TOOL “OUT” PORT. REVERSING CONNEC-
TIONSMAYCAUSE REVERSETOOLOPERATIONWHICH CAN
RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CEN-
TER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF
OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME
SYSTEM AND/OR SEVERE PERSONALINJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP
BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTEC-
TION.
7. TO AVOID PERSONAL INJURYOR EQUIPMENT DAMAGE, ALL
TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE
PERFORMED BY AUTHORIZED AND PROPERLY TRAINED
PERSONNEL.
(shown smaller then actual size)
SAFETY TAG P/N 15875
DANGER
60806
ID07 MODEL STICKER
NOTE
THE INFORMATION LISTED ON
THE STICKERS SHOWN, MUST BE
LEGIBLE AT ALL TIMES.
REPLACE DECALS IF THEY
BECOME WORN OR DAMAGED.
REPLACEMENTS ARE AVAILABLE
FROM YOUR LOCAL STANLEY
DISTRIBUTOR.
29530
SOUND POWER
LEVEL STICKER (CE)
28322
CE STICKER (CE)
11207
CIRCUIT TYPE D STICKER (CE)
D
30 LPM @ 138 B AR
EHTMA CATEGORY
Lwa
58862
PRESSURE WARNING STICKER
28788
MANUAL STICKER (CE)
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon USA
26-45 LPM / 7-12 GPM
140 BAR / 2000 PSI
Model No.
IW16
ID07 4-12 GPM/15-45 LPM
2000 PSI / 140 BAR
OC/CC
FOR USE ON OPEN CENTER AND
CLOSED CENTER HYDRAULIC
SYSTEMS. “SET FOR PROPER SYSTEM
BEFORE USE”
11354
OC/CC STICKER
Please refer to the parts illustration for location of stickers.
WARNING
58864
ELECTRICAL WARNING STICKER

8
HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic
system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic
Tools. They are:
Certified non-conductive - constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid rein-
forcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-conductive
is the only hose authorized for use near electrical conductors.
Wire-braided (conductive)-constructedof synthetic rubber innertube,singleordoublewire braid reinforcement, and
weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical
conductors.
Fabric-braided (notcertified or labelednon-conductive)-constucted of thermoplasticorsyntheticrubber inner tube,
synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not
certified non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools.
DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained
from your Stanley Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.
TOOL HOSE INFORMATION
SIDE 1 SIDE 2
D A N G E R
DO NOT REMOVE THIS TAG
D A N G E R
1 FAILURE TO USE HYDRAULIC HOSE LABELEDAND CERTIFIED AS NON-CONDUCTIVE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH
OR SERIOUS INJURY.
FOR PROPERAND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON ORAROUND
ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIEDAS NON-CONDUCTIVE ON
OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSEAND FITTING
WITH ACLEAN DRYABSORBENT CLOTH TO REMOVE DIRTAND MOSISTURE AND TEST
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY
DEPARTMENT INSTRUCTIONS.
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACTATTHE BURST CAN CAUSE BODILY INJECTIONAND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TOAVOID KINKING,ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE
HOSE TO PULLOR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANYOF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE ORANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE INA CLEAN DRYAREA.
SEE OTHER SIDE
(shown smaller than actual size)
(shown smaller than actual size)
D A N G E R
DO NOT REMOVE THIS TAG
D A N G E R
1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS
NOT LABELED OR CERTIFIEDAS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON ORAROUND
ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACTATTHE BURST CAN CAUSE BODILY INJECTIONAND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TOAVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFTTOOLS, POWER UNITS, ETC.
SEE OTHER SIDE
DO NOT REMOVE THIS TAG
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
COUPLINGS IF ANYOF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
NEVER USE TAPE OR ANY DEVICETO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE INA CLEAN DRYAREA.
SEE OTHER SIDE
SIDE 1 SIDE 2

9
Oil Flow Hose Lengths Inside Diameter USE
(Press/Return)
Min. Working Pressure
GPM LPM FEET METERS INCH MM PSI BAR
Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175 4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175 5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175 5-10.5 19-40 100-300 30-90 5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175 10-13 38-49 51-100 15-30 5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
10-13 38-49 100-200 30-60 3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
13-16 49-60 up to 25 up to 8 5/8 16 Pressure 2500 175
3/4 19 Return 2500 175
13-16 49-60 26-100 8-30 3/4 19 Pressure 2500 175
1 25.4 Return 2500 175
Typical Hose Connections
Tool to Hydraulic Circuit Hose Recom- mendations The chart to the right shows recommended mini- mum hose diameters for various hose lengths based on gallons per minute (gpm)/liters per min- ute (lpm). These recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance. This chart is intended to be used for hydraulic tool applications only based on Stanley Hydraulic Tools tool operating requirements and should not be used for any other applications. All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting. All hydraulic hose must meet or exceed specifi- cations as set forth by SAE J517.
PRESSURE
RETURN
<<< FLOW
FLOW >>>

10
HTMA REQUIREMENTS
FLOW RATE
TOOL OPERATING PRESSURE
(at the power supply outlet)
SYSTEM RELIEF VALVE SETTING
(at the power supply outlet)
MAXIMUM BACK PRESSURE
(at tool end of the return hose)
Measured at a max. fluid viscosity of:
(at min. operating temperature)
TEMPERATURE
Sufficient heat rejection capacity
to limit max. fluid temperature to:
(at max. expected ambient temperature)
Min. cooling capacity
at a temperature difference of
between ambient and fluid temps
NOTE:
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.
FILTER
Min. full-flow filtration
Sized for flow of at least:
(For cold temp. startup and max. dirt-holding capacity)
HYDRAULIC FLUID
Petroleum based
(premium grade, anti-wear, non-conductive)
VISCOSITY
(at min. and max. operating temps)
NOTE:
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the require-
ments over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal
4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm
(15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm)
2000 psi 2000 psi 2000 psi 2000 psi
(138 bar) (138 bar) (138 bar) (138 bar)
2100-2250 psi 2100-2250 psi 2100-2250 psi 2200-2300 psi
(145-155 bar) (145-155 bar) (145-155 bar) (152-159 bar)
250 psi 250 psi 250 psi 250 psi
(17 bar) (17 bar) (17 bar) (17 bar)
400 ssu* 400 ssu* 400 ssu* 400 ssu*
(82 centistokes)(82 centistokes)(82 centistokes)(82 centistokes)
140° F 140° F 140° F 140° F
(60° C) (60° C) (60° C) (60° C)
3 hp 5 hp 7 hp 6 hp
(2.24 kW) (3.73 kW) (4.47 kW) (5.22 kW)
40° F 40° F 40° F 40° F
(22° C) (22° C) (22° C) (22° C)
25 microns 25 microns 25 microns 25 microns
30 gpm 30 gpm 30 gpm 30 gpm
(114 lpm) (114 lpm) (114 lpm) (114 lpm)
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(20-82 centistokes)
TOOL CATEGORY
HYDRAULIC SYSTEM
REQUIREMENTS TYPE 1 TYPEII TYPEIII TYPE RR
NOTE:
These are general hydraulic system requirements. See tool Specification page for tool specific requirements.

11
OPERATION
WRENCH TORQUE INFORMATION
FACTORS THAT AFFECT TORQUE
An impact wrench is a rotary hammer that impacts the head
of a bolt or nut. It does not apply a slow steady torque as a
standard torque wrench. Therefore, several factors affect
the result of torque when using impact wrenches:
1. LONG BOLTS. Long bolts having high-friction threads
with lubrication under the bolt head or associated nut can
twist when impacted, then untwist before the next impact.
This will especially happen if there is low friction between
the bolt head or nut and the mating surface.
2. HEAVY, LOOSE OR MULTIPLE ADAPTERS. Heavy,
loose or multiple adapters between the wrench and socket
can dissipate the intensity of the impact to the bolt head or
nut.
3. AMOUNT OF IMPACT. Maximum torque results can be
obtained by allowing continuous impacting of the socket
against the bolt head or nut for at least 10 seconds.
4. HYDRAULIC FLOW RATE. If the flow rate to the tool is
too low, the hammer (or impact) speed is reduced. If the
flow is correct, a change in the relief pressure does not af-
fect the impact force. Poorly designed hydraulic circuits can
result in lower flow rates and reduced impact speeds when
pressure is required during impacting.
BOLT GRADE AND THREAD
RECOMMENDATIONS
Allowable bolt torque is limited by both bolt thread diameter
and grade of steel in the bolt. The ID07 Impact Wrench
is recommended for use on the following bolt grade and
thread sizes:
SAE Grade 2 7/16 to 7/8 inch / 11 to 22 mm
SAE Grade 5 3/8 to 5/8 inch / 9 to 16 mm
SAE Grade 8 3/8 to 9/16 inch / 9 to 4 mm
PREOPERATION PROCEDURES
CHECK POWER SOURCE
1. Using a calibrated flow meter and pressure gauge, check
that the hydraulic power source develops a flow of 4-12
gpm/15-45 lpm at 2000 psi/140 bar.
2. Make certain that the hydraulic power source is equipped
with a relief valve set to open at 2100 psi/145 bar minimum.
OPEN-CENTER (OC) OR CLOSED-CENTER
(CC) OPERATION
The ID07 can be configured to run on OC or CC circuits.
1. Determine the system type.
2. Remove the hex plug (44) from the spring cap.
FOR OPEN-CENTER OPERATION:
Using a 3/16 in. hex, reach through the hole in the spring
cap and turn the selector scew counter-clockwise until
meeting resistance (from the retaining ring). Turn the selec-
tor clockwise and then counter-clockwise to be sure the
selector is being stopped by the retaining ring. Do not force
the selector screw. Open-center operation is now selected.
FOR CLOSED-CENTER OPERATION:
Using a 3/16 in. hex, reach through the hole in the spring
cap and turn the selector screw fully clockwise. When the
selector screw bottoms. Closed-center operation is now
selected.
To prevent damage to the retaining ring, do not attempt
to force the selector screw counter-clockwise beyond
the point of initial resistance.
Reinstall the hex plug. Failure to install the plug may intro-
duce contaminants to the spool bore resulting in replace-
ment of the valve spool and main housing.
CONNECT HOSES
1. Wipe all hose couplers with a clean, lint-free cloth before
making connections.
2. Connect hoses from the hydraulic power source to the
tool fittings or quick disconnects. It is good practice to con-
nect the return hose first and disconnect it last to minimize
or eliminate trapped pressure within the wrench.
3. Observe the flow indicators stamped on the main body
assembly and the hose couplers to ensure that the flow is
in the proper directions. The female couple on the tools “IN”
port is the inlet (pressure) coupler.
CAUTION

12
Note:
If the uncoupled hoses are left in the sun, pressure
increase within the hoses can make them difficult to
connect. Whenever possible, connect the free ends of
hoses together.
WRENCH OPERATION
The ID07 is designed for 1/2-inch square or 7/16-inch hex
drive.
During normal operation it is common to see some grease
leakage from around the anvil during hard use. Refer to
the Service Manual for the correct lubrication procedures.
1. Observe all Safety Precautions.
2. Move the hydraulic circuit control valve to the “ON” posi-
tion to operate the wrench.
Always use sockets and accessories designed for
impact type applications. DO NOT USE STANDARD
SOCKETS OR ACCESSORIES. THESE CAN
CRACK OR FRACTURE DURING OPERATION.
3. Select the direction (clockwise or counterclockwise) of
impact desired by pushing the reversing spool either left or
right. See item 75 in the parts illustration.
Note:
To more accurately tighten bolts, lubricate threads,
check with a torque wrench and duplicate time of im-
pacting for other bolts of the same length and thread
size.
4. Squeeze the trigger to activate the wrench.
5. Release the trigger to stop the wrench.
WARNING
OPERATION
COLD WEATHER OPERATION
If the wrench is to be used during cold weather, preheat the
hydraulic fluid at low engine speed. When using the nor-
mally recommended fluids, fluid temperature should be at
or above 50
o F/10oC (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or wrench can result from
use with fluid that is too viscous or too thick.

13
• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling
hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating
of the hydraulic system.
• Always store the tool in a clean dry space, safe from damage or pilferage.
• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port.
The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not
reverse circuit flow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated flow (see Specifications) in this manual for correct flow rate and
model number. Rapid failure of the internal seals may result.
• Always keep critical tool markings, such as warning stickers and tags legible.
• Tool repair should be performed by experienced personnel only.
• Make certain that the recommended relief valves are installed in the pressure side of the system.
• Do not use the tool for applications for which it was not intended.
In addition to the Safety
Precautions in this manual,
observe the following for
equipment protection and
care.
NOTICE
EQUIPMENT PROTECTION & CARE

14
TROUBLESHOOTING
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag-
nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic
flow and pressure to the tool as listed in the following table. Use a flow meter known to be accurate. Check the flow with
the hydraulic fluid temperature at least 80oF/27oC.
PROBLEM CAUSE SOLUTION
Low performance or impact. Incorrect hydraulic flow. Check that the hydraulic power source
is producing 4-12 gpm/15-45 lpm at
2000 psi/140 bar.
Defective quick disconnects. Check each quick disconnect.
Hydraulic motor failure. Inspect and repair.
Hammer pins broken. Replace hammer pins.
Incorrect grease or periodic mainte-
nance of the impact mechanism is not
being performed.
See Service Instructions.
Sockets or adapters too heavy or
loose. Use the correct impact type sockets or adapters.
Long bolt with lubricated head. Lubricate threads only.
Not enough grease in mechanism. Regrease mechanism.
Supply and return hoses reversed. Install hoses corrrectly.
Wrench runs too fast. Impact mecha-
nism or screws broken. Incorrect hydraulic flow (too high). Check that hydraulic power source is producing 4-12 gpm/15-45 lpm at
2000 psi/140 bar.
Oil leak at motor cap face. Fasteners loose. Tighten to recommended torque.
Face O-ring worn or missing. Replace as required.
Motor cap/main housing damaged. Replace as required.
Performance low and seems to get
worse rapidly. Bearing failure. Replace as required.
Trigger spool worn. Replace as required.
Impact mechanism worn. Repair or replace.
Fluid gets hot, power unit working
hard. Circuit relief set too low. Adjust relief valve to 2200 psi/155 bar minimum.
Too much fluid going through tool. Adjust flow for 4-12 gpm/15-45 lpm
maximum.
Circuit has contaminants that have
caused wear and high heat genera-
tion.
Replace worn pump and valves. Install
a large clean filter and keep circuit
fluid clean.

15
SPECIFICATIONS
Drive Size..................................................................................................................1/2 inch Square Drive or 7/16 inch Hex
Weight .............................................................................................................................................................7.7 lbs / 3.5 kg
Overall Length...............................................................................................................................................9 inch / 22.9 cm
Width ..........................................................................................................................................................4.5 inch / 11.4 cm
Height.......................................................................................................................................................10.5 inch / 26.7 cm
Motor .......................................................................................................................................................................... Integral
Pressure Range..........................................................................................................................................2000 psi / 140 bar
Flow Range ..........................................................................................................................................4-10 gpm / 15-38 lpm
Optimum Flow ........................................................................................................................................4-9 gpm / 15-34 lpm
System Type............................................................................................................Open and Closed Center, HTMA Type II
Porting.............................................................................................................................................................-8 SAE O-Ring
Output Torque...........................................................................................................................................500 ft lbs / 675 Nm
Connect Size and Type ...................................................................................................................3/8 inch NPT Pipe Fitting
Sound Power Level ...................................................................................................................................................108 dBA
Vibration Level........................................................................................................................................................... 6.4 m/s2

16
ACCESSORIES
DESCRIPTION PART NUMBER
7/16 inch Quick Change Chuck to 1/2 inch Square Female.........................................................................................05079
Adapter, 7/16 inch Hex Shank to 1/2 inch Square Male............................................................................................... 05117
5/8 inch Quick Change Adapter to 1/2 inch Square Female ........................................................................................07192
Adapter, 5/8 inch Male Hex x 1/2 inch Male Square Drive...........................................................................................05080
WOOD AUGER BITS, 5/8 INCH HEX
9/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL) .................................................................................27845
13/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL) ...............................................................................27847
WOOD AUGER BITS, 7/16 INCH HEX
9/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) ...................................................................................27850
11/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL)..................................................................................27851
13/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) .................................................................................27852
15/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL) .................................................................................27853
1-1/16 inch dia x 8 inch Carbide Tipped Auger Bit (12 inch OAL)................................................................................27854
9/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL) .................................................................................27855
11/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL)................................................................................27856
13/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL) ...............................................................................27857
15/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL) ...............................................................................27858
1-1/16 inch dia x 15 inch Carbide Tipped Auger Bit (18 inch OAL)..............................................................................27859
9/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL) .................................................................................27860
11/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL)................................................................................27861
13/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL) ...............................................................................27862
15/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL) ...............................................................................27863
1-1/16 inch dia x 21 inch Carbide Tipped Auger Bit (24 inch OAL)..............................................................................27864
SOCKETS, 1/2 INCH SQUARE DRIVE
1/2 inch Double Square 8 Point, Deep Length.............................................................................................................05108
9/16 inch Double Square 8 Point Deep Length............................................................................................................05109
5/8 inch Double Square 8 Point Deep Length..............................................................................................................05110
11/16 inch Double Square 8 Point Deep Length .......................................................................................................... 05111
3/4 inch Double Square 8 Point Deep Length..............................................................................................................05112
13/16 inch Double Square 8 Point Deep Length..........................................................................................................05113
7/8 inch Double Square 8 Point Deep Length..............................................................................................................05114
15/16 inch Double Square 8 Point Deep Length..........................................................................................................05115
1 inch Double Square 8 Point Deep Length.................................................................................................................05116
Lineman’s Socket, 13/16 inch and 15/16 inch..............................................................................................................33155
Lineman’s Socket, 1 inch and 1-1/8 inch......................................................................................................................33156

17
SERVICE
PRIOR TO DISASSEMBLY
Note:
For orientation of parts in the following procedures,
refer to the parts drawing later in this manual
1. Clean the exterior of the tool and place on a clean work
surface.
2. Obtain the seal kit listed on the PARTS LIST so all seals
exposed during disassembly can be replaced.
PRIOR TO REASSEMBLY
1. Clean all parts with a degreasing solution.
2. Blow dry all parts or use lint-free cloths.
3. Ensure that all seals exposed during disassembly are
replaced with new parts.
4. Apply clean grease or o-ring lubricant to all parts during
assembly.
IMPACT MECHANISM DISASSEMBLY
1. Clamp the impact drill/wrench in a vice with soft jaws,
impact mechanism facing up.
2. Unscrew and remove the fasteners (8), lockwashers
(22) and lift the hammer case (61) off of the main housing
(80). If the tool contains a trigger guard (85), unscrew and
remove the fastener (23), nut (20) and remove the trigger
guard before lifting off the hammer case.
3. If the hammer frame (53) and hammers (54) remain on
the main housing, lift them off. If the hammer frame and
hammers remain in the hammer case, remove them by
turning the anvil until they drop out. On models containing
the 1/2 inch drive anvil, the hammer frame, hammers, and
anvil can be removed from the hammer case by simply
pushing on the anvil (55).
4. Push the hammer pins (52) out of the hammer frame and
then remove the two hammers.
5. To remove a 7/16 inch anvil from the hammer case,
complete the following steps.
a. Using two small screw drivers, push the thrust ring (57)
down and pry out the thrust ring lock (58). Lift off the thrust
ring, spring (56), and retaining sleeve (59) being careful to
not allow the steel balls (27) to fall out.
b. Remove the steel balls.
c. Push the anvil out of the hammer case.
IMPACT MECHANISM REASSEMBLY
1. Thoroughly clean and inspect all parts of the impact
mechanism. If the hammer case, hammers, pins, or anvil
appears damaged in any way, the part(s) should be re-
placed.
2. Apply grease and install a new o-ring (10) onto the pilot
ring (62). For underwater models, apply grease and install
a new o-ring (1) into the groove in the bushing (60).
3. Apply impact tool lubricant to the anvil and install it into
the hammer case. If the anvil is a 7/16 inch quick change,
complete the following steps.
a. Apply grease to the holes in the anvil for the steel balls
(27) and then install each ball.
b. Place the retaining sleeve (59) over the anvil followed by
the spring (56) and thrust ring (57).
c. Push down on the thrust ring and then install the thrust
ring lock (58).
4. Apply impact tool grease to the hammers, hammer
frame, and pins.
NOTE:
Do not fill the hammer case with grease or heavily coat
the mechanism parts with grease. A coating is all that
is required.
5. Install the hammers into the hammer frame and then
install each pin.
NOTE:
Make sure the hammers are oriented as shown in the
parts illustration (one hammer appears to be upside
down against the other). The order (front to back) does
not matter as long as one is upside down against the
other.
6. Install the hammer frame and hammers assembly into
the hammer case. Turning of the anvil will help seat the
frame and hammers.
7. Making sure the spacer (47) and bearing (32 & 33) are
in place, install the completed mechanism assembly to the
main housing and secure with the capscrews (8) and lock
washers (22). Tighten to 48 in. lb./5.4 Nm. If a trigger guard
is used, install it at this time.

18
SERVICE
TOOL DISASSEMBLY
1. Complete steps 1, 2 and 3 under IMPACT MECHANISM
REMOVAL.
2. Remove the spacer (47) and thrust bearing (32 & 33)
from the main housing assembly.
MOTOR CAP
3. Remove the 6 socket head capscrews (29) and
lockwashers (4) securing the motor cap assembly (36) to
the main housing assembly and lift off the motor cap as-
sembly. Do not in any way excessively force the motor cap
assembly off of the main housing assembly.
4. Remove the o-ring (11) from the motor cap.
MAIN SHAFT & IDLER SHAFT
5. Tap on the splined end of the main shaft (37) and push
the shaft from the main body.
6. Remove the idler gear (35), idler shaft (48), spring (50),
and plunger (49).
7. Remove the retaining ring (16) and then pick out the
seal washer (34), o-ring (5) and back-up ring (26) from the
main housing.
VALVE SPOOL
8. Unscrew the spring cap (73), pick out the spring (83) and
then push the valve spool (65) out of the spring cap end of
the main housing. Remove the o-ring (19) from the main
housing and the o-ring (18) from the valve spool.
TRIGGER
9. Remove the trigger (81) by first unscrewing the
capscrews (8) and lockwashers (22) and removing the trig-
ger and trigger mount (82) as an assembly. Drive out the
roll pin (21).
REVERSING SPOOL
10. Remove retaining rings (74) and remove the end caps
(72).
11. Unscrew and remove the seal caps (71) and slide the
reversing spool (75) out of the main housing.
NOTE:
Make sure the idler shaft has been removed prior to
completing this step.
CLEANING AND INSPECTION
CLEANING
Clean all parts with a degreasing solution. Blow dry with
compressed air or use lint-free cloths.
GEAR CHAMBER (MOTOR CAP)
The chamber bores and bottoms around the shaft bushings
should be polished and not rough or grooved. If the bush-
ing bores are yellow-bronze, replace them and investigate
the cause of wear.
The flat surfaces around the chamber and bolt holes should
be flat and free of nicks or burrs that could cause misalign-
ment or leaks.
BUSHINGS
The inside of the bushings should be gray with some
bronze showing through. If significant yellow-bronze
shows, replace the bushings. Inspect the motor shaft and
idler shaft for corresponding wear and replace as required.
GEARS
The drive and idler gears should have straight tips without
nicks; square tooth ends and a smooth even polish on the
teeth and end faces. Replace the gear if cracks are pres-
ent.
MAIN HOUSING ASSEMBLY
The surface near the gears should show two interconnect-
ing polished circles without a step.
SHAFTS
The shaft diameter at the bearing and seal locations must
be smooth. Grooves, roughness or a reduced diameter
indicate fluid contamination or damaged bushings. Grit
particles may have been imbedded in the bushings, grind-
ing into the hardened shaft. If abnormal shaft wear as
above occurs (more than normal polishing), replace both
the shaft and associated bushings.

19
SERVICE
Also check the hydraulic system for excess contamination
in the fluid and for filter condition. Operating conditions
may require changing from a 25-micron filter to an over-
sized 10-micron filter.
TOOL REASSEMBLY
1. Lubricate and install a new o-ring (5) and back-up ring
(26) into the main housing. Install the seal back-up washer
(34) and retaining ring (16).
2. Slide the reversing spool into the main housing assem-
bly. Insert the spool with the slot toward the idler shaft hole
and the narrow side of the depression in the spool facing
up toward the top of the main housing.
3. Insert the idler shaft (48) with spring (50) and plunger
(49) to prevent the reversing spool from turning.
4. Lubricate and install new wiper seals (70), o-rings (12),
back-up rings (17), and o-rings (3) into each seal cap (71).
Install each seal cap onto the main housing assembly.
5. Install each end cap (72) and secure withretaining ring
(74).
6. Lubricate the seal area of the main shaft (37) and install
it into the main housing. Install the idler gear (35) onto the
idler shaft.
7. Lubricate and install a new o-ring (11) onto the motor
cap (36). Lubricate the bolt (29) threads with an antiseize
compound and install the motor cap with lockwasher (4).
Tighten the bolts to 15-17 ft. lb./20-23 Nm in a cross pat-
tern.
Do not force parts together.
8. Lubricate and install a new seal wiper (67) into the trig-
ger mount (82). Secure trigger (81) to trigger mount with roll
pin (21). Install the trigger assembly to the main housing
with bolts (8) and lockwashers (22).
9. Install a new o-ring (19) in main housing and new o-ring
(18) on valve spool. Lubricate the valve spool bore and
seals with grease before installing the valve spool (65) into
the main housing from the spring cap end. Do not install
the valve spool from the trigger side of the main housing as
this will result in spool seal damage. Ensure that the tab on
the valve spool nose is aligned with the slot in the trigger.
Install spring (83) behind the valve spool. Using Loctite™
242, install spring cap (73) to main housing.
10. Lubricate with grease and install the bearing races (32)
and thrust bearing (33). Install the spacer (47) with the
smaller stepped diameter facing the main housing.
11. Install the impact mechanism. Tighten bolts (8) with
lockwashers (22) to 48 in. lb./5.4 Nm. If a trigger guard (43)
is used, install it at this time with bolt (23) and nut (20).
CAUTION

20
ID07 PARTS ILLUSTRATION
32
16
34
26
30
47
32
33
80
49
48
37
50
15
62
31
35
11
10
52
53
54
59
27
60
1
61
55
63
64
25
51
24
56
57
58
14
22
8
85
23
20
41
78
42
4
29
45
46
79
36
86
15
6
73
83
65
75
3
17
12
71
70
72
74
68
13
719
82
67
22
8
44
21
43
84
81
9
77
76
69
69
38
39