step4 ACTIVITY FORT User manual

ACTIVITY FORT
INSTRUCTION
MANUAL

2
A BUTTON SCREWS = 22 Qty.
B 20mm NEO SCREWS = 42 Qty.
C 40 mm CHIPBOARD SCREWS = 45 Qty.
D 50mm ROOFING SCREWS = 42 Qty.
E 75mm BATTEN SCREWS = 60 Qty.
F 100mm BATTEN SCREWS = 34 Qty.
ABCDE
FINIALS
2 Qty.
BUGLE BIT (Hex
Head)
PHILIPS HEAD
BIT
5/16
SOCKET BIT BIT BULK
BADGE = 1 Qty.
F

3
COMPONENTS
Fort Floor 1700 × 2460 mm
Fort Wall (2 Qty.) 1700 × 1565 mm
Side Seners (4 Qty.)
640 × 140 × 35mm
Fort Floor Aachment
1700 x 620 mm
Roof Truss 2300 × 70 × 20mm
Gable (2 Qty.) 1700 × 385mm
Floor Decking 1700 × 90 × 20mm
Balustrade (4 Qty.)
1520 x 780 mm
Balustrade Connector (2 Qty.) 2300 × 70 × 45 mm

4
Roof Batens (4 Qty.)
2735 × 90 × 35 mm
Roof Capping
2730 × 203 mm
Roof Trims (4 Qty.)
1040 × 70 × 20 mm
L Channel (2 Qty.)
2730 × 58 mm
Corri Sheet (7 Qty.)
1000 × 850 mm
Skylight
1000 × 850 mm

5
Once pushed together, center the Floor Joiners over where the oors meet, and aach with 4 (E)
screws. Do this for each oor joiner.
Total Screws = 20 Qty. of (E)
Take the Fort Floor and the Fort Floor aachment and push them together.
E

6
Now that all the seperate components are complete, ip the Fort Floor, and aach one of the
1700mm Fort Walls to the Fort Floor. Ensure that the E screws are screwed into the oors joists.
Total Screws = 2 Qty. of (F)
To construct the 2300mm Fort Wall, you must take a Balustrade connector, and aach 2 of the
Balustrades on each side using (F) screws, as shown. Do this twice to get both 2300mm Fort Walls.
Total Screws = 8 Qty. of (F)
F
F
F F F F

7
Aach a 2300mm Fort Wall to the 1700mm Fort Wall.
Total Screws = 3 Qty. of (F)
Aach the other 2300mm Fort Wall to the 1700mm Fort Wall.
Total Screws = 3 Qty. of (F)
F
F
F
F
F
F

8
Aach the nal 1700mm Fort Wall to the already standing 2300mm Fort Walls.
Total Screws = 6 Qty. of (F)
Aach the both 2300mm Fort Walls to the Fort Deck. Do this on both sides.
Total Screws = 4 Qty. of (F) for each wall. 8 in total.
F
F
F
F
F
F
F
F
F
F

9
Screw the nal 1700mm Fort Wall to the Fort Floor. Like the rst Fort Wall to Fort Floor, ensure the
screws are screwed through to the oor joists.
Total Screws = 2 Qty. of (F)
Fit the Side Seners as shown in Detail B for all four edges. Use 6 (E) screws per sener.
Total Screws = 24 Qty. of (E)
DETAIL A
A
F
F
2(E)
2(E)
2(F)

10
Screw the boom chord of the Gable to theTop plate of the other 1700mm Fort Wall
Total Screws = 2 Qty. of (E) and 4 Qty. of (C)
Screw the boom chord of the Gable to the top plate of a 1700mm Fort Wall.
Total Screws = 2 Qty. of (E) and 4 Qty. of (C)
B
C(2)
C(2)
C(2)
C(2)
C(2)
DETAIL B
Screw the Gable with
2(C) Chipboard screws
as shown in Detail B
EE
E
E

11
Aach the Corri Sheet over the frame with 2 overlaps as required to t 4 sheets per frame. 20 (D) to
x higher part of the Corri sheet and 20 (B) to x lower part of the Corri. The Corri Panel ushes on the
angular inner edge and overhangs on the outer edge.
Total Screws = 20 Qty. of (B) per Panel + 20 Qty. of (D) per Panel
D (20)
B (20)
D (20)
B (20)
To install the Skylight, replace one
of the Corri Sheets with the
provided Skylight.
We recommend replacing
one of the center panels.
Assemble the Roof components by spacing the Roof Baens at 760mm and join the 'a' and 'b' with
2 (C) screws.
Total Screws =16 Qty. = 8 Qty. of (C) per Panel
ROOF ASSEMBLING
a - 4 Qty. of Roof Baens
b - 4 Qty. of Roof Trims
a
a
a
a
b
b
b
b
C (2)
C (2)
C (2)
C (2)
C (2)
C (2)
C (2)
C (2)
C
DETAIL C
C (2)

12
Aach the 2300mm Fort Walls to the Roof as shown. Roof trim angles need to t exactly and the
roof must have equal overhangs on both sides.
Total Screws = 6 Qty. of (E)
Aach the Gable to the Roof as shown. Do this on both sides.
Total Screws = 2 Qty. of (E) for each Gable. 4 in total.
Aach the Roof
Truss with 2 rows
of 5 screws
Total Screws = 10
Qty. of (C)
E
E
E
E
E
E
EE
(C)10

13
Aach the Roof Capping with 1 row of 5 screws on each side of Corri
Total Screws = 10 Qty. of (A)
Aach the L Channel with 5 (A) screws to the Corri Sheet. Do this on both sides.
Total Screws = 5 Qty. of (A) for each L Channel. 10 in total.
(A)10
A
A
A
A
A

14
Aach the Finials with 2 (C) screws to the Roof front. Do this to the back as well.
Total Screws = 2 Qty. of (C) each side. 4 in total.
C(2)