Strata ADVANCED ARC160 User manual
ADVANCEARC 160/200
OPERATING INSTRUCTIONS
MMA (STICK) WELDERS
www.strata.co.nz
230V 50HZ
SINGLE
PHASE
IGBT
INVERTER
TECHNOLOGY
INTELLIGENT
PROTECTION
SYSTEM
DIRECT
CURRENT
OUTPUT
SPIKE/
GENERATOR
SAFE
IP23 CORROSION
& SALT SPRAY
RESISTANT
LIFT TIG
(OPTIONAL
TORCH)
POWER FACTOR
CORRECTION
VOLTAGE
REDUCTION
DEVICE
MULTI VOLTAGE
110 - 230V
CONSTANT
CURRENT 10A PLUG
(ADVANCEARC 160)
2www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Congratulations on your new Strata product!
The Strata range from Euroquip uses latest technology design and engineering to produce
welding products that combine market leading value and features with durability. Designed
for discerning operators who seek professional results and product quality without the price
tag of a full professional setup. Design emphasis is placed on simple, functional design
and operation. Strata product is subject to stringent quality control and designed and
manufactured to NZ & Australian standards.
Common use of Strata products include:
• LightEngineering
• Automotive
• Home/hobbyEngineering
• Farming
• IndustrialMaintenance&Repairs
Forindustrialweldingsolutions,checkouttheStratarangefromEuroquip:
www.strata.co.nz
Euroquip is a market leading provider of innovative power equipment solutions to a wide
range of industries across New Zealand and Australia. Key product categories are; welding
equipment, air compressors, power generators and cleaning equipment.
Euroquip’s slogan is ‘empowering industries’, find out more about the advantage Euroquip
brings at www.euroquip.co.nz.
Providing exceptional product support is a key component of Euroquip’s market leading
customer advantage focus. As part of this program, it is required for all products to be
registered with Euroquip to qualify for product support. Products not registered with Euroquip
are supported by a base 12 month warranty only. Spare parts and technical support will not
beavailableforanunregisteredproductoutsideofthisbasewarrantyperiod.IfaEuroquip
dealer has not already registered your product, please register it online at www.euroquip.
co.nz. To request a physical registration form, please download one at www.euroquip.co.nz
under the ‘Contact Us’ tab.
3
www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Contents
KnowYourMachine..........................................................5
Quick Start Guide..............................................................6
Available Parts & Accessories...........................................7
Wiring Diagram.................................................................8
Care&Maintenance..........................................................9
Electrodes.........................................................................9
EffectsofMMAWeldingVariousMetals...........................10
OtherKnowledge&Resources........................................10
Safety..............................................................................11
Warranty.........................................................................19
4www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
• ADVANCEARC 160 • ADVANCEARC 200 •
MMA (STICK) WELDERS
230V 50HZ
SINGLE
PHASE
IGBT
INVERTER
TECHNOLOGY
INTELLIGENT
PROTECTION
SYSTEM
DIRECT
CURRENT
OUTPUT
SPIKE/
GENERATOR
SAFE
IP23 CORROSION
& SALT SPRAY
RESISTANT
LIFT TIG
(OPTIONAL
TORCH)
POWER FACTOR
CORRECTION
VOLTAGE
REDUCTION
DEVICE
MULTI VOLTAGE
110 - 230V
CONSTANT
CURRENT 10A PLUG
(ADVANCEARC 160)
The Advance Series of MMA (Stick) Welders offer the latest IGBT and PFC (Power Factor Correction)
technology for smart operators. Increased reliability, performance for harsh and demanding
conditions are some of the benets surrounding the Advanced Series Welders. Equipped with multi
voltage technology, giving you piece of mind when operating on generators or long extension cords.
• IGBTInvertertechnologyforsmooth&stable welding output
• ActivePFCtechnologywithhighdutycycleand energy efficiency
• VRDProtectionforincreasedsafety
• Multivoltageinput-operateswithwiderange of input voltage,
evenwithlongextensionleads(upto100m)
• Damageresistantindustrialcasingwithfrontpanel protection
• Microprocessorcontrolsystemforsuperiorand dynamic arc
characteristics
• Lightweight&compactdesign,idealforportable applications
• Automaticarcforce,hotstart&anti-stickfor greater control
and ease of use
• LiftTIGweldingoperationforprecisioninaesthetically important
weldingjobs(torchoptional)
• Highquality&overspecifiedelectroniccomponents for
durability & reliability
• 10Ainputpowerplugfor
non-industrialpowersupply
(ADVANCEARC160).
ADVANCEARC 160
DIMENSIONS: WEIGHT: INPUT POWER MAX. INPUT GENERATOR MMA CURRENT MMA O/C DUTY CYCLE: STANDARDS: MMA ROD MAX WELD
SUPPLY: CURRENT: CAPACITY: OUTPUT: VOLTAGE: SIZE: THICKNESS
390x146x278mm 6kg 230VAC10A 21.6A 5KVA 10A-160A 66V 60%@135A EN60974-1:2012 1.6-4.0mm 8mm
50Hz
ADVANCEARC 200
DIMENSIONS: WEIGHT: INPUT POWER MAX. INPUT GENERATOR MMA CURRENT MMA O/C DUTY CYCLE: STANDARDS: MMA ROD MAX WELD
SUPPLY: CURRENT: CAPACITY: OUTPUT: VOLTAGE: SIZE: THICKNESS
410x146x278mm 7kg 230VAC15A 28.6A 6.6KVA 10A-200A 66V 60%@165A EN60974-1:2012 1.6-5.0mm 10mm
50Hz
5
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ADVANCEARC 160 • ADVANCEARC 200
*Denotes more detailed explanation of function to follow.
1. PowerIndicator.Lightswheninputpower
connected and machine switched on.
2. Error/OverloadIndicator*
3. Welding current control knob.
4. Positive(+)weldingpoweroutput
connection socket
5. Negative(-)weldingpoweroutput
connection socket.
6. Welding output mode button.
SetspowersourceinMMAorLiftTIGmode.
7. LiftTIGmodeindicator*
8. MMAmodeindicator
9. Digital current display meter.
Further Controls Explained
Overload/ Error Indicator
Lightswhenovervoltage,overcurrentor electrical
overheating(duetoexceedingdutycycle)isdetected
and protection is activated.
When protection is activated, welding output will be
disabled until the safety system senses the overload
has reduced sufficiently and indicator lamp goes out.
Mayalsotriggerifmachineexperiencesaninternal
power circuit failure.
Lift TIG Mode
LiftTIGisanarcignitionsystemforbasicTIGweld-
ing that removes the need to ‘scratch’ start or strike
the tungsten on the work piece to start the arc, which
can have a negative effect on the weld quality due to
tungsten contamination. Lift arc starting works by
gently touching the tungsten on the work piece and
then lifting it off. The control circuit will sense when
the tungsten is removed from the work piece and
send a pulse of electricity through the torch that will
causetheTIGarctoinitiate.
VRD Function
VRDstandsforVoltageReductionDevice.Thisisa
safety system that reduces the output voltage from
theweldingterminalsinMMAmodewhiletheweld-
ing output is not in use, to reduce the risk of electric
shock from the live output voltage. The disadvan-
tage of this system is that it makes the striking of
the arc more difficult, especially on restarts and with
some types of electrode such as low hydrogen elec-
trodes. VRD protection is enabled standard for the
AdvanceArc160/200.Ifitisnotrequired,thefeature
can be disabled by a Strata service dealer.
Tips & Tricks
Duty Cycle Rating
Welding duty cycle is the percentage of actual weld-
ing time that can occur in a ten minute cycle. E.g.
20%at160amps-thismeanstheweldercanweldat
160ampsfor2minutesandthentheunitwillneedto
be rested for 8 minutes.
All duty cycle ratings are based on an ambient air
temperatureof40°Cwith50%humidity,whichisthe
internationalstandardforsucharating.Inanenvi-
ronmentwithtemperaturesexceeding40°C,theduty
cyclewillbelessthanstated.Inambienttemperature
lessthan40°C,dutycycleperformancewillbehigher.
Know Your Machine
1
2
3
4
6
8
5
7
9
6www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Electrical Connection
- The ADVANCEARC 160 is designed to operate on a
10A 230V AC power supply.
- The ADVANCEARC 200 is designed to operate on a
15A 230V AC power supply.
TheAdvanceArcMultivoltagetechnologyallowsthe
machine to operate on a very wide range input volt-
agesdownaslowas90V.Thismeansthatlimitedca-
pacity power supplies and long extension leads may
beusedwithoutdamagingthewelder.However,as
the supply voltage decreases, the maximum output
current and duty cycle will also decrease. To utilise
the full output capacity of the machine using an ex-
tension cord, it should be a heavy duty version with
aminimumcablecoresizeof2.5mm2.Itisrecom-
mendedtousetheEuroquipindustrialduty15Aex-
tensionlead,partnumber;16895.
Operating Environment
Adequate ventilation is required to provide proper
coolingfortheADVANCEARC160/200.Ensurethat
the machine is placed on a stable level surface where
clean cool air can easily flow through the unit. The
ADVANCEARC 160/200 has electrical components
and control circuit boards which may be damaged by
excessive dust and dirt, so a clean operating environ-
ment is important.
Basic Operation
1. ARC/ MMA Welding Operation
1.1 Connect the earth cable quick connector to the
negativeweldingpoweroutputsocket(5)Con-
nect the earth clamp to the work piece. Contact
with the work piece must be firm. Contact with
clean, bare metal, with no corrosion, paint or
scale at the contact point.
1.2 Insertanelectrodeintotheelectrodeholderand
connect the electrode holder and work lead to
thepositiveweldingpoweroutputsocket(4).
Quick Start Guide - Welder Installation
Note: This polarity connection configuration is valid for most
GP(General Purpose)MMA electrodes.There arevariancesto
this.Ifindoubt,checktheelectrodespecificationsorconsultthe
electrode manufacturer.
1.3 Connect the machine to suitable mains power
using the mains input power lead. Switch the
mains power switch to ‘on’ to power up the ma-
chine.SelectMMAweldingmode(7)usingthe
button(8).
1.4 Select the required output current using the
currentcontrolknob(3).Youarenowreadyto
weld!
2. Lift TIG Operation
Note:LiftTIGoperation requires an optionalvalvecontrol TIG
torch, and argon gas cylinder.
2.1 Connect the earth cable quick connector to the
positiveweldingpoweroutputsocket(4).Con-
nect the earth clamp to the work piece. Contact
with the work piece must be firm contact with
clean, bare metal, with no corrosion, paint or
scale at the contact point.
2.2 InsertTIGtorchpowerconnectionintothenega-
tiveweldingpoweroutputsocket(4).Connect
valveTIGtorchgaslinetotheregulator,ensur-
ing all connections are tight.
2.3 Open gas cylinder valve and adjust regulator,
flowshould be between 5-10l/min depending
onapplication.Re-checkregulatorflowpressure
with torch valve open as static gas flow setting
may drop once gas is flowing.
2.4 Connect the machine to suitable mains power
using the mains input power lead. Switch the
mains power switch to ‘on’ to power up the ma-
chine.SelectLiftTIGweldingmode(6)usingthe
button(8).
2.5Selecttherequiredoutputcurrentusingthecur-
rent control knob (3). You are now ready to
weld!
7
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ADVANCEARC 160 • ADVANCEARC 200
Available Parts & Accessories
TheseaccessorieslistedareavailablefromyourStrataSupplier.RefertotheStrataCatalogue,yourStrataSupplier
or look online at www.strata.co.nz for other accessories and consumables available.
ADVANCEARC 160:
AAL3550 ArcLead16mm2Cable,35-70mmPlug,4m
AEL3550 EarthLead16mm2Cable,35-70mmPlug,3m
CP3550 CablePlug-35-50mm³-Male
TWP17V-25-2 WP17ValveTorch,25ft,2pc,3550CablePlug
TWP26V-12-2 WP26Valve12ft2pc
S400EH 400AScrewTypeElect.Holder
S500EC Strata500AEarthClamp
SPCH ChippingHammer
DW3000 AutoDarkeningHelmet,Shade9-13
DW4000 AutoDarkeningHelmet,Shade9-13
withGrindingVisor
DW7000 AutoDarkeningHelmet,Shade9-13
withGrindingVisorAndPRSLFiltrationSystem.
GR101AR ArgonTwinGaugeRegulator
16895 15mH/D15AExtensionLead(3x2.5mm2wiring)
ETCPH4825 OvercordR922.5mmElectrodes(350mm)
ETCPH4832 OvercordR923.2mmElectrodes(350mm)
ETCPH4840 OvercordR924.0mmElectrodes(350mm)
ETCPH6825 Overcord2.5mmElectrodes(350mm)
ETCPH6832 Overcord3.2mmElectrodes(350mm)
ETCPH6840 Overcord4.0mmElectrodes(350mm)
ETCPH6850 Overcord5.0mmElectrodes(350mm)
ETCPH7725 Supercito2.5mmElectrodes(350mm)
ETCPH7732 Supercito3.2mmElectrodes(450mm)
ETCPH7740 Supercito4.0mmElectrodes(450mm)
ETCPH7750 Supercito5.0mmElectrodes(450mm)
ETCPH56S25 Tenax56S2.5mmElectrodes(350mm)
ETCPH56S32 Tenax56S3.2mmElectrodes(350mm)
ETCPH56S40 Tenax56S4.0mmElectrodes(450mm)
ETCPH56S50 Tenax56S5.0mmElectrodes(450mm)
PDL15 Plug,3Pin15A250Vstraight
ADVANCEARC 200:
AAL3550 ArcLead16mm2cable,35-70mmplug,4m
AEL3550 EarthLead16mm2cable,35-70mmplug,3m
TWP17V-25-2 WP17Valvetorch,25ft,2pc,3550cableplug
TWP26V-12-2 WP26Valve12ft2pc
S400EH 400AScrewTypeElect.Holder
S500EC Strata500AEarthClamp
SPCH ChippingHammer
DW3000 AutoDarkeningHelmet,Shade9-13
DW4000 AutoDarkeningHelmet,Shade9-13
withGrindingVisor
DW7000 AutoDarkeningHelmet,Shade9-13
withGrindingVisorAndPRSLFiltrationSystem.
GR101AR ArgonTwinGaugeRegulator
16895 15mH/D15AExtensionLead(3x2.5mm2wiring)
ETCPH4825 OvercordR922.5mmElectrodes(350mm)
ETCPH4832 OvercordR923.2mmElectrodes(350mm)
ETCPH4840 OvercordR924.0mmElectrodes(350mm)
ETCPH6825 Overcord2.5mmElectrodes(350mm)
ETCPH6832 Overcord3.2mmElectrodes(350mm)
ETCPH6840 Overcord4.0mmElectrodes(350mm)
ETCPH6850 Overcord5.0mmElectrodes(350mm)
ETCPH7725 Supercito2.5mmElectrodes(350mm)
ETCPH7732 Supercito3.2mmElectrodes(450mm)
ETCPH7740 Supercito4.0mmElectrodes(450mm)
ETCPH7750 Supercito5.0mmElectrodes(450mm)
ETCPH56S25 Tenax56S2.5mmElectrodes(350mm)
ETCPH56S32 Tenax56S3.2mmElectrodes(350mm)
ETCPH56S40 Tenax56S4.0mmElectrodes(450mm)
ETCPH56S50 Tenax56S5.0mmElectrodes(450mm)
PDL15 Plug,3Pin15A250Vstraight
8www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Wiring Diagram
9
www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Care & Maintenance
Keep your Welding Machine
in Top Condition
The ADVANCEARC 160/200 does not require any
special maintenance, however the user should take
care of the machine as follows:
• Regularlycleantheventilationslots.
• Keepthecasingclean.
• Checkallcablesbeforeuse.
• Checkelectrodeholders,worklead/clampsand
welding torches before use.
• Replacewornelectrodeholdersandearth
clamps, which do not provide a good
connection.
• Replacewornconsumablepartsinatimely
manner.
• Useasoftclothorbrushtocleanelectrical
components.
• Donotuseliquidcleaningproducts,wateror
especially solvents.
• Donotusecompressedairtocleanelectrical
components as this can force dirt and dust
further into components, causing electrical short
circuits.
• Checkfordamagedparts.Donotusethewelder
with damaged parts.
• Adamagedweldermustbecarefullycheckedby
a qualified person to determine that it will operate
properly. Check for breakage of parts, mountings
and other conditions that may affect its operation.
An authorised service centre should properly
repairadamagedpart.Haveyourwelderrepaired
by an expert.
This appliance is manufactured in accordance with
relevant safety standards. Only experts must carry
out repairing of electrical appliances, otherwise
considerable danger for the user may result. Use only
genuine replacement parts. Do not use modified or
non-genuineparts.
Storing the Welder
When not in use the welder should be stored in the
dryandfrost-freeenvironment.
WARNING!Beforeperformingcleaning/main-
tenance,replacingcables/connections,make
sure the welding machine is switched off and
disconnected from the power supply.
Electrodes
Size of Electrodes
The electrode size is determined by the thickness of
metals being joined and can also be governed by the
type of welding machine available. Small welding ma-
chines will only provide current (amperage) to run
smaller sized electrodes.
Forthinsections,itisnecessarytousesmallerelec-
trodes otherwise the arc may burn holes through the
job. A little practice will soon establish the most suit-
able electrode for a given application.
Storage of Electrodes
Always store electrodes in a dry place and in their
original containers.
Electrode Polarity
Electrodes are generally connected to the electrode
holder with the electrode holder connected positive
polarity.
The work lead is connected to the negative polarity
andisconnectedtotheworkpiece.Ifindoubtconsult
the electrode data sheet.
10 www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
High Tensile and Alloy Steels
The two most prominent effects of welding these
steels are the formation of a hardened zone in the
weld area, and, if suitable precautions are not taken,
the occurrence in this zone of under-bead cracks.
Hardenedzoneandunderbeadcracksintheweldarea
may be reduced by using the correct electrodes, pre-
heating, using higher current settings, using larger
electrodes sizes, short runs for larger electrode de-
posits or tempering in a furnace.
Manganese Steels
The effect on manganese steel of slow cooling from
high temperatures causes embrittlement. For this
reason it is absolutely essential to keep manganese
steelcool during welding by quenching after each
weld or skip welding to distribute the heat.
Cast Iron
Mosttypesofcastiron,exceptwhiteiron,areweld-
able. White iron, because of its extreme brittleness,
generally cracks when attempts are made to weld it.
Trouble may also be experienced when welding
white-heartmalleable,duetotheporositycausedby
gas held in this type of iron.
Copper and Alloys
The most important factor is the high rate of heat
conductivityofcopper,makingpre-heatingofheavy
sections necessary to give proper fusion of weld and
base metal.
Types of Electrodes
ARCWeldingelectrodesareclassifiedintoanumber
of groups depending on their applications. There are
a great number of electrodes used for specialised in-
dustrial purposes which are not of particular interest
for everyday general work. These include some low
hydrogen types for high tensile steel, cellulose types
for welding large diameter pipes, etc. The range of
electrodes dealt with in this publication will cover the
vast majority of applications likely to be encountered;
are all easy to use.
MILD STEEL :
E6011-Thiselectrodeisusedforall-positionweldingor
forweldingonrusty,dirty,less-than-newmetal.Ithasa
deep, penetrating arc and is often the first choice for repair
or maintenance work.
E6013 -Thisall-positionelectrodeisusedforwelding
clean,newsheetmetal.Itssoftarchasminimalspatter,
moderatepenetrationandaneasy-to-cleanslag.
E7014 - All positional, ease to use electrode for use on
thickersteelthanE6013.Especiallysuitableforsheetmetal
lap joints, fillet welds and general purpose plate welding.
E7018-Alow-hydrogen,all-positionelectrodeusedwhen
qualityisanissueorforhard-to-weldmetals.Ithastheca-
pability of producing more uniform weld metal, which has
better impact properties at low temperatures.
CAST IRON:
ENI-CL -Suitableforjoiningallcastironsexceptwhite
cast iron.
STAINLESS STEEL:
E318L-16 -Highcorrosionresistances.Idealfordairy
work etc.
Electrodes for joining different metals
Effects of MMA Welding Various Materials
Other Knowledge
& Resources
Please refer to Euroquip website
www.euroquip.co.nz/ Downloads.html
for knowledgebase articles & operation videos.
11
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ADVANCEARC 160 • ADVANCEARC 200
Safety
Store and Retain this Manual
Retainthismanualforthesafetywarningsandpre-
cautions, assembly, operating, inspection, mainte-
nance and cleaning procedures. Write the product’s
serial number into the NOTES section at the rear, and
keep this manual and the receipt in a safe and dry
place for future reference.
Important Safety Information
Failuretofollowthewarningsandinstructionsmay
result in electric shock, fire, serious injury and/or
death. Save all warnings and instructions for future
reference.
This is the safety alert symbol to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
DANGER! indicates a hazardous situation
which, if not avoided, will result in death or se-
rious injury.
WARNING! indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not
avoided, could result in minor or moderate in-
jury.
NOTE, used to address practices not related to per-
sonal injury.
General Safety Warnings
1. Maintain labels and nameplates on the welder. These
carryimportantinformation. If unreadableormiss-
ing, contact Euroquip for a replacement.
2. Avoid unintentional starting. Makesurethewelder
is setup correctly and you are prepared to begin work
before turning on the welder.
3. Unplug before performing maintenance.
Always unplug the welder from its electrical outlet
before performing any inspection, maintenance, or
cleaning procedures.
4. Never leave the welder unattended while ener-
gised. Turn power off before leaving the welder unat-
tended.
5. Do not touch live electrical parts. Wear dry, insulat-
ing gloves. Do not touch the electrode or the conduc-
tor tong with bare hands. Do not wear wet or
damaged gloves.
6. Protect yourself from electric shock. Do not use
thewelderoutdoors.Insulateyourselffromthework
pieceandtheground.Usenon-flammable,dryinsu-
lating material if possible, or use dry rubber mats,
dry wood or plywood, or other dry insulating mate-
rial large enough to cover the area of contact with the
work or the ground.
7. Avoid inhaling dust. Some dust created by power
sanding, sawing, grinding, drilling, cutting, welding
and other construction activities, contain chemicals
known to cause cancer, birth defects or other harm.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposuretothesechemicals,workinawell-ventilated
area, and work with approved safety equipment, such
as dust masks that are specially designed to filter out
microscopic particles.
8. People with pacemakers should consult their
physician(s) before using this machine.
WARNING!
Electromagnetic fields in close proximity to a
heart pacemaker could cause interference, or
failure of the pacemaker. The use of a Welder is
NOTRECOMMENDEDforpacemakerwearers.
Consult your doctor.
12 www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Personal Safety
CAUTION!
Keeptheworkareawelllit.Makesurethereis
adequate space surrounding the work area. Al-
ways keep the work area free of obstructions,
grease, oil, trash, and other debris. Do not use
equipment in areas near flammable chemicals,
dust, and vapours. Do not use this product in a
damp or wet location.
1. Stay alert, watch what you are doing and use
common sense when operating equipment. Do
not use a tool while you are tired or under the
influence of drugs, alcohol or medication. A mo-
ment of distraction when operating equipment
may result in serious personal injury.
2. Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of
the power tool in unexpected situations.
9. Ensure that the unit is placed on a stable location
before use.
WARNING!
Ifthisunitfallswhilepluggedin,severeinjury,
electric shock, or fire may result.
10. Transportation Methods Liftunitwiththehandles
provided, or use a handcart or similar device of ad-
equatecapacity.Ifusingaforkliftvehicle,securethe
unit to a skid before transporting.
CAUTION!
Disconnectinputpowerconductorsfromde-
energized supply line before moving the weld-
ing power source.
11. Exercise good work practices. The warnings, pre-
cautions, and instructions discussed in this instruc-
tion manual cannot cover all possible conditions and
situationsthatmayoccur.Itmustbeunderstoodby
the operator that common sense and caution are fac-
tors which cannot be built into this product, but must
be considered by the operator.
Welding Safety Instructions & Warnings
WARNING!
Protect yourself and others from possible seri-
ousinjuryordeath.Keepchildrenaway.Read
the operating/Instruction manual before in-
stalling, operating or servicing this equipment.
Have all installation, operation, maintenance,
and repair work performed by qualified people.
Ifanoperatordoesnotstrictlyobserveallsafetyrules
and take precautionary actions, welding products and
welding processes can cause serious injury or death,
or damage to other equipment or property.
Safe practices have developed from past experience
in the use of welding and cutting.
These practices must be learned through study and
training before using this equipment. Some of these
practices apply to equipment connected to power
lines; other practices apply to engine driven equip-
ment. Anyone not having extensive training in weld-
ing and cutting practices should not attempt to weld.
Safe practices are outlined in the European Standard
EN60974-1entitled:Safetyinweldingandalliedpro-
cesses.
WARNING!
Only use safety equipment that has been ap-
proved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye and breathing protec-
tionmustbeAS/NZScompliantforthespecific
hazards in the work area.
DANGER!
AlwayswearAS/NZScompliantsafetyglasses
and full face shield fitted with appropriate filter
shade number. (ReferFilterTableonpage17.)
CAUTION!
Heavy-dutyworkgloves,non-skidsafetyshoes
and hearing protection used for appropriate
conditions will reduce personal injuries.
CAUTION!
Havetheequipmentservicedbyaqualifiedre-
pair person using identical replacement parts.
This will ensure that the safety of the power
tool is maintained.
13
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ADVANCEARC 160 • ADVANCEARC 200
Arc Rays can Burn Eyes and Skin
DANGER!
Arc rays from the welding process produce
intense heat and strong ultraviolet rays that
can burn eyes and skin.
1. UseaWeldingHelmetorWeldingFaceShieldfit-
tedwithapropershadefilter (referAS60974-
1, AS/NZS 1337.1 and AS/NZS 1338.1 Safety
Standards)toprotectyourfaceandeyeswhen
weldingorwatching.(SeeFilterTableonPage20)
2. Wear approved safety glasses. Side shields are
recommended.
3. Use protective screens or barriers to protect
others from flash and glare; warn others not to
watch the arc.
4. Wear protective clothing made from durable,
flame-resistantmaterial(woolandleather)and
foot safety protection.
5. Neverwearcontactlenseswhilewelding.
Noise Can Damage Hearing
CAUTION!
Noise from some processes can damage hear-
ing. Use AS/NZS compliant ear plugs or ear
muffs if the noise level is high.
Work Environment Safety
DANGER!
Remove any combustible material from the
work area.
1. When possible, move the work to a location well
away from combustible materials. If relocation
is not possible, protect the combustibles with a
cover made of fire resistant material.
2. Removeormakesafeallcombustiblematerials
foraradiusof10metresaroundtheworkarea.
Use a fire resistant material to cover or block all
doorways, windows, cracks, and other openings.
3. Enclose the work area with portable fire resistant
screens. Protect combustible walls, ceilings,
floors, etc., from sparks and heat with fire re-
sistant covers.
4. Ifworkingonametalwall,ceiling,etc.,prevent
ignition of combustibles on the other side by
moving the combustibles to a safe location. If
relocation of combustibles is not possible, desig-
nate someone to serve as a fire watch, equipped
with a fire extinguisher, during the welding pro-
cess and well after the welding is completed.
5. Donotweldorcutonmaterialshavingacombus-
tible coating or combustible internal structure, as
in walls or ceilings, without an approved method
for eliminating the hazard.
6. After welding, make a thorough examination for
evidenceoffire.Beawarethatvisiblesmokeor
flame may not be present for some time after
the fire has started. Do not weld or cut in atmos-
pheres containing dangerously reactive or flam-
mable gases, vapours, liquids, and dust. Provide
adequate ventilation in work areas to prevent accu-
mulation of flammable gases, vapours, and dust.
7. Do not apply heat to a container that has held
an unknown substance or a combustible mate-
rial whose contents, when heated, can produce
flammable or explosive vapours. Clean and purge
containersbeforeapplyingheat.Ventclosedcon-
tainers, including castings, before preheating,
welding, or cutting.
Electricity Can Kill
DANGER!
Touching live electrical parts can cause fatal
shocks or severe burns. The electrode and work
circuit is electrically live whenever the output is
on.
The input power circuit and machine internal circuits
arealsolivewhenpowerison.Insemi-automaticor
automatic wire welding, the wire, wire reel, drive roll
housing, and all metal parts touching the welding wire
areelectricallylive.Incorrectlyinstalledorimproperly
grounded equipment is a hazard.
1. Do not touch live electrical parts.
2. Weardry, hole-freeinsulating glovesand body
protection.
3. Insulateyourselffromtheworkandtheground
using dry insulating mats or covers.
14 www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
4. Disconnect input power before installing or ser-
vicingthisequipment.Lockinputpower,discon-
nect switch open, or remove line fuses so power
cannot be turned on accidentally.
5. Properly install and ground this equipment ac-
cording to national, state, and local codes.
6. Turn off all equipment when not in use. Discon-
nect power to equipment if it will be left unat-
tended or out of service.
7. Use fully insulated electrode holders. Never dip
the holder in water to cool it or lay it down on the
ground or the work surface. Do not touch hold-
ers connected to two welding machines at the
same time or touch other people with the holder
or electrode.
8. Do not use worn, damaged, undersized, or poorly
spliced cables.
9. Donotwrapcablesaroundyourbody.
10.Connectworkpiecetoagoodelectricalground.
11. Do not touch the electrode while in contact with
thework(ground)circuit.
15
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ADVANCEARC 160 • ADVANCEARC 200
Fire & Explosive Risks
WARNING!
Sparks and spatter fly off from the welding arc.
The flying sparks and hot metal, weld spatter,
work piece, and hot equipment can cause fires
and burns.
Accidental contact of electrode or welding wire to
metal objects can cause sparks, overheating, or fire.
1. Protect yourself and others from flying sparks
and hot metal.
2. Do not weld where flying sparks can strike flam-
mable material.
3. Removeallflammableswithin10moftheweld-
ing site.
4. Be alert that welding sparks and hot materials
from welding can easily go through small cracks
and openings to adjacent areas.
5. Watchforfire,andkeepafireextinguishernearby.
6. Beawarethatweldingonaceiling,floor,bulk-
head, or partition can cause fire on the hidden
side.
7. Do not weld on closed containers such as tanks
or drums.
8. Connecttheworklead/clamptothejobasclose
to the welding area as practical to prevent weld-
ing current from travelling long, possibly un-
known paths and causing electric shock and fire
hazards.
9. Donotuseaweldertothawfrozenpipes.
10.Removethestickelectrodefromtheholderorcut
off the welding wire at the contact tip when not in
use.
Sparks & Hot Metal
WARNING!
Chipping and grinding causes flying metal, and
as welds cool they can throw off slag.
1. WearanAS/NZSapprovedfaceshieldorsafety
goggles. Side shields are recommended.
2. Wear appropriate safety equipment to protect the
skin and body.
5. Workinaconfinedspaceonlyifitiswellventi-
lated,orwhilewearinganair-suppliedrespirator.
Shielding ga es used for welding can displace air
causinginjuryordeath.Besurethebreathingair
is safe.
6. Do not weld in locations near degreasing, clean-
ing, or spraying operations. The heat and rays
of the arc can react with vapours to form highly
toxic and irritating gases.
7. Do not weld on coated metals, such as galva-
nized, lead, or cadmium plated steel, unless the
coating is removed from the weld area, the area
is well ventilated, and if necessary, while wearing
anair-suppliedrespirator.Thecoatingsandany
metals containing these elements can give off
toxic fumes if welded.
Fumes And Gases
WARNING!
Weldingproducesfumesandgases.Breathing
these fumes and gases can be hazardous to
your health.
1. Keep your head out of the fumes. Do not breathe
the fumes.
2. Ifinside,ventilatetheareaand/oruseanexhaust
at the arc to remove welding fumes and gases.
3. Ifventilation ispoor, use anapproved air-sup-
plied respirator.
4. ReadtheSafetyDataSheets(SDS)andtheman-
ufacturer’s instruction for the metals, consuma-
bles, coatings, and cleaners.
12. Use only well-maintained equipment. Repair or
replace damaged parts as soon as practical.
13.Inconfinedspacesordamplocations,donotuse
a welder with AC output unless equipped with a
voltage reducer.
Arc rays from the welding process produce intense
heat and strong ultraviolet rays that can burn eyes
and skin. Use the following table to select the appro-
priateshadenumberforaWeldingHelmetorWelding
FaceShield.
16 www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Cylinders
WARNING!
Gas cylinders contain gas under high pressure.
Ifdamaged,acylindercanexplode.Sincegas
cylinders are normally part of the welding
process, be sure to treat them carefully.
1. Protect compressed gas cylinders from exces-
sive heat, mechanical shocks, and arcs.
2. Installand secure cylindersin anupright posi-
tion by chaining them to a stationary support or
equipment cylinder rack to prevent falling or tip-
ping.
3. Keep cylinders away from any welding or other
electrical circuits.
4. Never allow a welding electrode to touch any cyl-
inder.
5. Useappropriateshieldinggas,regulators,hoses,
and fittings designed for the specific application;
maintain them and their associated parts in good
condition.
6. Turn your face away from the valve outlet when
opening the cylinder valve.
17
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ADVANCEARC 160 • ADVANCEARC 200
18 www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
19
www.strata.co.nz
ADVANCEARC 160 • ADVANCEARC 200
Scan here to register your product
Aspartofanon-goingcommitmenttoexcellenceinprod-
uct support, Euroquip offers a comprehensive product
warranty program.
Inordertoqualifyforfullwarrantysupport,yourproduct
must be registered. Product not registered with Euroquip is
supported by a base 12 month warranty only. Spare parts
and technical support will not be available for an unreg-
isteredproductoutsideofthisbasewarrantyperiod.Ifa
Euroquip dealer has not already registered your product,
please register it online or download a physical registration
form at www.euroquip.co.nz.
Registered warranty period for the ADVANCEARC 160/200:
Commercial Use: 36 Months
Domestic Use: 36 Months
Warranty covers failure caused by manufacturing and ma-
terial defects in the product, during the warranty period
specified. The warranty period begins when the product is
purchased by the end user. Warranty is not transferrable
and is only claimable by the original purchaser.
Warranty does not cover parts that are subject to wear and
tear from usage.
Warranty covers failure of a product caused by defective
materialsand/ormanufacturingforthe period givenand
the usage specified by Euroquip. The warranty period
begins when the product is purchased by the end user.
Warranty is not transferrable and is only claimable by the
original purchaser.
Warranty also does not cover failure caused by the untime-
ly replacement or service of the above wearing parts. Evi-
dence must be provided that the product has been main-
tained and serviced suitably for a claim to be considered
under warranty.
Failurecausedbyincorrectoperationoftheproduct,lack
of proper care and maintenance of the product, external
damage, external circumstances such as contaminated
fuel or poor water supply, modifications to the product, at-
temptedrepair/servicebyapartyotherthananApproved
Service Agent, is not covered under warranty.
Warranty does not cover pre delivery service and adjust-
ment,orfailurethatmayoccurasaresultoflackof/incor-
rect pre delivery service and adjustment.
Warranty does not cover any incidental, indirect or conse-
quential loss, damage or expense that may result from any
defect, failure or malfunction of a product.
Should any issue be found to be a combination of a war-
rantyfailureandanon-warrantyissue,therepaircostcom-
ponenttorectifyandrepairthenon-warrantyfailureisthe
customers’ full responsibility.
The decision that an issue with a product qualifies as a
warranty claim is made at the sole jurisdiction of Euroquip.
No costs incurred will be considered under warranty if re-
pairs are carried out by a party other than a Euroquip Ap-
proved Service Agent, unless with prior consent in writing
from Euroquip.
Itistheresponsibilityofthepurchasertodeliveraprod-
uct under warranty to the nearest relevant service agent or
product reseller. Warranty does not cover call outs, mile-
age and freight costs.
Ifaproductisrepairedunderwarranty,partsandlabourre-
quired for the repair will be supplied at no charge. Warranty
assessment and repair will be scheduled and executed ac-
cording to the normal work flow at the service location and
depending on the availability of suitable replacement parts.
This warranty policy is an additional benefit and does not
affect the legal rights of any end user, reseller or service
agent.
Warranty
http://www.euroquip.co.nz/Contact+Us/
Product+Registration+Form.html
www.strata.co.nz
Congratulations on your new STRATA product. We are
proud to have you as our customer and will strive to
provide you with the best service and reliability in
the industry. This product is backed by our extensive
warranty and world-wide service network. To locate
your nearest distributor or service agency visit www.
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