SULO MGB 1100 RD Guide

Assembly Instructions and Spare Parts List
Plastic refuse containers
MGB 1100 RD (B)
Stand: 17.10.2005

Assembly Instructions MGB 1100 RD B 2/22
Contents
Page
1GENERAL ASSEMBLY OF THE CONTAINERS 4
1.1 Wheel type 4
1.2 Wheel fastening screws 4
1.3 Assembling the central brake 5
1.4 Grab handles 6
1.4.1 Grab handle with lock for central brake 6
1.4.1.1 Removing the lock cover 7
1.4.2 Grab handle without lock 8
1.5 Easy-grip handles 9
1.6 Lifting trunnions 10
1.7 Water drainage 11
1.8 Lid arrest 12
1.9 Lid assembbly 13
1.9.1 Lid bearing and leg spring 13
1.9.2 Lid trunnion 15
2LID SPECIFIC ASSEMBLY INSTRUCTIONS 15
2.1 Domed lid with child safety device 15
2.1.1 Rubber hand guard and child safety device on the lid 15
2.1.2 Gravity boxes inside the body 17
2.1.3 Operational check of child safety device 18
2.2 Domed lid with automatic lock (AS) 19
2.2.1 Exchanging the automatic lock 19
2.3 Domed lid with lid in lid (DID) 20
2.3.1 Front lid in lid 20

Assembly Instructions MGB 1100 RD B 3/22
2.3.1.1 Assembling the rubber hand guard 20
2.3.1.2 Lid assembly 21
2.3.2 Rear lid in lid 22
2.3.2.1 Assembling the lid 22
ANNEX SPARE PARTS LIST

Assembly Instructions MGB 1100 RD B 4/22
1 General assembly of the containers
1.1 Wheel type
The containers are optionally fitted with either 2 castors with central brake (Pos. 2) or
2 castors with foot brake (not shown), and 2 castors without brake (Pos. 1).
1.2 Wheel fastening screws
All screws are to be tightened with a max. tightening torque of 12 Nm.
Left
12
Right

Assembly Instructions MGB 1100 RD B 5/22
1.3 Assembling the central brake
Press the retaining washer (Pos. 19) into the groove of the brake shaft (Pos. 18).
Slide the plain washer (Pos. 28) onto the short end of the brake shaft, right up to the
retaining washer. Push the brake shaft (Pos. 18) with its long end through both
castors. With non-symmetrical castors please mind the direction of assembly. Screw
both castors with the brake shaft to the container in such a way that the retaining
washer and the plain washer are located on the inner side of the wall, between the
outer screw tubes. Slide the support (Pos. 20) onto the break shaft. Insert the locking
rod (Pos. 24) into the foot pedal and from below into the case of the lock. The lock
bolt must be open while inserting the locking rod. Plug the foot pedal (Pos. 21) onto
the brake shaft and fasten with the serrated lock washer (Pos. 23) and the hexagon
socket head cap screw (Pos. 22). The directional lock (Pos. 4, special equipment) is
attached to the left-hand castor.
2 5 18 194 28 20
24
21
23
22

Assembly Instructions MGB 1100 RD B 6/22
1.4 Grab handles
1.4.1 Grab handle with lock for central brake
Place the lock spring (Pos. 15) on the lock bolt (Pos. 14) (please mind correct
positioning, see fig.). Insert both parts into the lock plate of the handle and put the
free spring blade on the spring support (see fig.). Slide on the lock cover (Pos. 13)
until it catches audibly and then screw together (Pos. 16). Fasten the grab handle
(Pos. 12) with screws (Pos. 10) to the right wall of the container.
Mount the locking rod according to chapter 1.3 (prior to that the foot pedal must be
removed).
17 16 13
10
14 15 12

Assembly Instructions MGB 1100 RD B 7/22
1.4.1.1 Removing the lock cover
Remove the Phillips head screws (Pos. 16). Then press a medium-sized slotted
screwdriver into the joint between cover and handle (see arrows) and push the cover
forward until you hear it disengage.
After the lock cover has disengaged it can be pulled off towards the front.
2x16 13 12

Assembly Instructions MGB 1100 RD B 8/22
1.4.2 Grab handle without lock
Fasten the grab handle without lock (Pos. 11) to the left side of the container with
screws (Pos 10). Please mind the master gauge for holes.
11
10

Assembly Instructions MGB 1100 RD B 9/22
1.5 Easy-grip handles
The handles (Pos. 29) are knocked into the handle pockets on the body from below
with a hammer, as shown in the drawing. Make sure the handles engage properly.
29

Assembly Instructions MGB 1100 RD B 10/22
1.6 Lifting trunnions
Plug the metal insert (Pos. 25) into the lifting trunnion (Pos. 8 or 9). Push the lifting
trunnion with the bevelled surface underneath the container rim and fasten it with
screws (Pos. 10) from inside. Please mind the master gauge for holes.
The drawing below shows the right-hand lifting trunnion (Pos. 8). The left-hand lifting
trunnion (Pos. 9) is mirror-inverted.
25
8
10

Assembly Instructions MGB 1100 RD B 11/22
1.7 Water drainage
Put the seal ring (Pos. 7) on the drainage plug (Pos. 6) and then screw the plug into
the water drainage hole in the bottom of the container.
7
6

Assembly Instructions MGB 1100 RD B 12/22
1.8 Lid arrest
Remove lid from body and fasten one arrest spring (Pos. 47) on each side with 2
screws (Pos. 46). Reassemble the lid. In case the lid fails to catch, bend the spring
slightly outwards with a screwdriver.
4647
Bending direction
for adjustment

Assembly Instructions MGB 1100 RD B 13/22
1.9 Lid assembly
1.9.1 Lid bearing and leg spring
Assemble the lid bearing (Pos. 50) with screws (Pos. 10) as shown in the figure
below. Then hang the leg spring (Pos. 57) into the designated drill hole in the lid
bearing. Pull the spring in front of the lifting trunnion by using the designated handle.
The spring is thus pretensioned.
4x10 50 57

Assembly Instructions MGB 1100 RD B 14/22
The retaining plate (Pos. 52) is fastened to the lid arm with screws (Pos. 54). The
salient angle of the plate must point towards the front of the container.
Hang the spring into the retaining plate by using the handle. The spring is thus
pretensioned at the lid.
Place the lid on the lid bearing and screw them together with a plain washer (Pos. 34)
and PT screw (Pos. 10). Then put on the cover cap (Pos. 35).
To ensure the lid functions properly, open and close the lid once.
35
10
34
2x54 52

Assembly Instructions MGB 1100 RD B 15/22
1.9.2 Lid trunnion
Plug the lid trunnion (Pos. 45) into the designated hole in the lid from inside out and
fasten with 3 screws (Pos. 46).
2 Lid specific assembly instructions
2.1 Domed lid with child safety device
2.1.1 Rubber hand guard and child safety device on the lid
For assembling the child safety device and the rubber hand guard, remove the lid
and put it upside down. Mount the guide shaft (Pos. 60) and the spring (Pos. 61) as
shown in the figure below. Plug the push button (Pos. 62) on the guide shaft from
outside until it catches audibly.
3x46
45

Assembly Instructions MGB 1100 RD B 16/22
62
63
60
64
66
65
61
A
B

Assembly Instructions MGB 1100 RD B 17/22
Insert one end of each rod (Pos. 64) into the respective drill hole (see detail “A”) of
the bearings in the lid and insert the other end into the guide shaft. Make sure that
both rods are positioned properly inside the designated indentations in the ribs
beside each guide shaft (see detail “B”) before mounting the hand guard (Pos. 65).
Then fasten the rubber hand guard to the lid with screws (Pos. 66). Start of with the
middle screw which centres the hand guard. The tightening torque must not be more
than 2 Nm.
Check the function of guide shafts and rods by pushing both buttons.
2.1.2 Gravity boxes inside the body
For assembly, place the gravity box outside the body (Pos. 48), slide the catch
through the designated slot and fasten the box from inside with the provided screws.
The tightening torque must not be more than 1.7 Nm.
48

Assembly Instructions MGB 1100 RD B 18/22
2.1.3 Operational check of child safety device
After mounting the completed lid on the body, check whether the child safety device
functions correctly. When pushed from the lid arrest for the closed position, the lid
must open freely. When closing, it must be stopped by the catches of the gravity
boxes. The space of the safety opening position must be at least 181 mm wide. The
lid should close only when both buttons are pushed at the same time.
Figure 18.1 shows the rod arresting on the catch of the right gravity box. Figure 18.2
shows the space required between rod and catch of gravity box to close the lid
properly.
Figure 18.1 Figure 18.2

Assembly Instructions MGB 1100 RD B 19/22
2.2 Domed lid with automatic lock (AS)
2.2.1 Exchanging the automatic lock
Disassembly and assembly of:
Lock cap (Pos. 67) and lock part (Pos. 68) see fig. 19.1 and 19.2.
Gravity box (Pos. 70) and guide piece (Pos. 69) see fig. 19.3 and 19.4.
Additionally, a retaining plate is riveted. See fig. 19.5 and 19.6.
Fig. 19.1
Fig. 19.2
Fig. 19.3
Fig. 19.4
Fig. 19.5
Fig. 19.6
67
68
69 70
76
77

Assembly Instructions MGB 1100 RD B 20/22
2.3 Domed lid with lid in lid (DID)
2.3.1 Front lid in lid
2.3.1.1 Assembling the rubber hand guard
Plug the mounting holes of the rubber hand guard (Pos. 70) on the corresponding
pins on the lower part of the lid. Start with the middle pin that centres hand guard and
lid (Pos. 71). Then press the starlock washers (Pos. 72) on the pins with a mounting
device.
72
70
71