Teleflex Marine SH 5210 User manual

ll-eleflex
MARINE
640NorthLewisRoad
Limerick,PA 19468USA
610-495-7011
www.teleflexmarine.com
sH 521015215
BACK TOUilT RACK. HELT
TNSTRUGTIONS
Copyright
I998,
Teleflexlncorporated
(USA)
ALLER:
THESE
INSTRUCTIONS
COltlTAlN
IilPORTANTSAFETYlt{FORtATIOl{ANDilUSTBE FORWARDEDTO
These instrudions describe how to install helm
assemblies
for 'THE BACKMOUNT
RACK'steering
system.
Additionalcomponents
requiredtocomplete
the
system
are:
. SC134u,Cable
(for
singlecable
system)
. SC135n<Cable
(for
dualcable
system)
. SB 39526BezelKit (Required
to mounthelm to
dash)
. Steering
Wheel (max. dia. 16 in.- see Telefl€x
Catalog)
. EngineConnection
Kit
(see
Teleflex
catalog)
Optional
components
are:
. SB
2744810degree
MountingKit
. SB27449
20degree MountingKit
. SA39531
TorqueBrake
NOTE: HELMSAND CABLEASSEMBLIESARE
SUPPLIEDLUBRICATEDREADY FOR INSTALL-
ATION,
DONOTADDANYLUBRICANT
TO EITHER
ASSEMBLY. USE OF OTHERLUBRICANTS
CAN
CAUSE DAIVIAGETO THE STEERINGCABLE,
RESULTING
IN THE CABLESEIZING
OR PRE-
MATURE
WEAR. KEEPTHE CABLEAND DRIVE
ASSEMBLY
CLEANDURING
INSTALTATION.
DIRT
WILL DAMAGE THE SYSTEM AND CAUSE
PREMATURE
WEAR
,,r'r};
20
STEIiII{G ITIEEL IINIIUT
fOUttlTlXG PL TE ILLOWS 20" FROI IIORIZO]|TTL
tt{ EtTHEn DtRlcTtox
FIGURE 1
IIISIDE FACE OF GUIIIIEL
7"* 9'/zi'->1 I
| ''/:
cEilTqtxE_gE rtE.ruc'-__
The HelmAssembly
can be mountedfor either
portor
starboard
cable
entry. Steeringcables,
where
possible,
shouldbe routed to the starboardsideof the boatto
balance
enginetorque.
PREPARATIO]I FOR I]ISTALLATIO]I
Stsp+- @ Helm
Assemtilyon
thedashboard.
CAUTTON: E/VSURE THAT THE CLEARANCES
SHOWN
ON FIGURES1 AND
2 AREMAINTAINED.
ENSURE
THATTHE STEERING
WHEELDOESNOT
INTERFERE
WITH
OTHER
DASHBOARD
EQUIPMENT
SUCHAS ENGINECOA'IROLS
AND'NSTR
UMENTS.
Step2. Locatetemplate
in position
selected.NOTE:
TEMPTATEFOR 20 DEGREE
MOUNTDIFFERS
FROM TEMPTATE FOR 90 AND 10 DEGREE
MOUNTS.ENSURE THAT
THECORRECT
ONEIS
USED. Drill
onehole2 /t" dlameter and3 holes5/16"
diameter.
WARI{ING
EEFORESTARTIITIG
INSTATLATION
READ
THESEIIiISTRUCTIONS
ANDENGII{E
TAIGRSINSTRUCTIOI{STHOROUGHLY.FAILURE
TOFOLLOWE]THEROF
THESEINSTRUCTIOIIIS
OR
INCORRECT
ASSEilBLYCAt{RESULT
IN LOSSOFCONTROLAND
CAUSE
PROPERTY
DATAGEORII{JURY,
DOiIOTSUBSTITUTE
PARTSFROT
OTHERITAIIUFACTURERS,
THEY
MAYCAUSE
A SAFETYHAZARDFORWHICHTELEFLEX
IilC.,
USA
CAI{}IOTACCEPTRESPONSIBILITY.
TOAVOID
EXCESSIVESTEERINGLOADS,AI{DTOGETTHEBEST
STEERITIG
PERFORTAI{CE,
THE OUTBOARDTIOTOROR
OUTDRIVE
TRITTABSANDTILTPOS]TIO]{]TIUST8EADJUSTED
ASINSTRUCTED
INTHETIOTORMANUFACTURERS
OPERATION
MANUAL.FAILURE
TODO
SO
CAI{EFFECTTHE
PERFORTANCE
DONOTATTACHANYELECTRICAL
GROUiIDWIRESTOTHE
HELM.THISWOULDRESULTIltIAliIELECTROLYTIC
REACTION
TO THESTEERINGCABLE THATMAYRESULTIN CABLE
FAILUREORGREATLY
REDUCED
SERVICELIFE.
WARNING
i'UST NOT BE DISASSETBLED FOR
. FAILURETORE.ASSETIBLECORRECTL
Y LEADTO TOTALFAILURE
OF THE
COULD
RESULTINPERSONALINJURY
7/98Rev. 1 Page1of4 ts-sH5210/15

FOR90" ilOutrtT|ltG
Positlon
thehelm
mounting
plate
(item
2)
onto
the
dash
andattach
usingthree
bolts
(item
3),
large
washers(item
4),
and
locknuts
(item
S).
Tighten
securely. Fr@
q f"l Ia
-1 illl,r
*\
€) ,n/" u,{ (:)
\2) (4)
Poeition
thehelmmountlng
plate
(item
2)onthe
wedge
andaftach
thembothtothe
dashusing
three
bolts
(supplied
withwedge
kit),
washers
(item
4),
and
lock
nuts
(item
5).Tlghten
securely.
nn
E=:-',,gI-{l A ll hB-
roLrsruPPLED
Ih Il I I
wrTHwtDoar.TJil,t tl
o:::::m
illl/lll tt
q
Ir, I tt r \
u| | / \
-'r"- T u,'{, (s.i
i2\ ! iet
IJ
I
, tout{Tt1{o,uutDot
--- . ,
FOR20' TOUNTING
Stacktwowedges togetherasshown,
position
the
helmmounting
plate
ontheoutermostwedgeand
attfch theplate
and
wedges
to thedaehusingthree
bolts
(supplied
bywedgekit),washers
(item
4),
and
locknuts
(item
5). Tighten securely.
nn
tur7{lllll ll
E
loLrs'uPPLTED/1 | |Il I I
H*llllllll nH
/ftil I|| i \
,/ Ytr,U,1 (S
(z\ \/ (.4)
-,-/ \ /
toulrTDac wrDcls
cnthe
eand
rg
three
4),
and
FIGURE3
Ftcunl 2
HCTTIAiIEf,ETY I]IITALLATION
Step1.Attach
thehelm
mounting
plate
(supplied
with
theSB
39526
BezelKit
along
with
mounting
hardware)
to
the
dashas
described
in
figure3:
ts-sH5210/15
Page
2of4
7198Rev.
I

Step 2. lnstall
rack and cableassembly to helm, llAtNTEXAilCE ]IOTES
followinginstructions
provided
withthe
cable
assembly
(ref.
lSSC134/135). 1. After a few hoursof operationand al frequent
step
3.
Attach
theherm
andcabre
assembry
to
the
herm xl:"fff:Fiffi1eJ;::ffff:lTH:fi;"t thecomprete
mounting
plate,
usingthree
bolts
(item
6) and washers
(item
7)suppliedwith
the
SB
39526
Bezel
Kit
(see
figure
4\. lf required,
thehelmandcableassembly
canbe
angled20ofrom
horizontal
ineitherdirection
byrotating
thehelm
and
cableassembly
inthemounting
plate
slots
beforetightening
(see
figure
1). Tighten
bolts
securely
after
positioning
helm.
CAUTTON:
tF THERACK,S rO BE ANGLED
FROM
HORIZONTAL,ADDITIONAL
CARE/S NEEDED
TO
ENSURETHATIT DOES NOT INTERFEREWITH
OTHEREQUIPMENT.
FIGURE
4
The helm
is nowreadyfor the bezelto be mounled.
Refertoinstructionsheet
packed
with
thebezel.
LOOSENINGOR LOSS OF ONE OR MORE
FASTENERS
MAY CAUSE FAILURE OF THE
STEERING
SYSTEM,
RESULTINGIN LOSS OF
STEERING CONTROL AND COULD CAUSE
PERSONALINJURYORPROPERTY
DAMAGE.
2. Keepall
moving
parts
freefrom
build-upofsaltand
other
foreign
material.Thiswillaffect
theiroperationand
create
steering
problems.
Pay
particular
attention
to
the
hingetubeofoutboardmotors.Periodically
remove
the
cabfe,ciean-hingslube-thoroqgryand-tubricalewitha
waterproof
grease.
3. lnspect
periodically
forcorrosion.Any
parts
affected
by corrosion
must be replaced. When replacrng
hardware,
self-locking
hardwaremust
beused.
4. Inspect
steering
cable
periodically
for
cracksorother
damage.lf
any
is
found
thecable
must
bereplaced.
DANGER
NOT
COVERCRACKSWITHTAPEOROTHE
TS, THIS WILL CREATE
A HAZARDI
HTHECABLECANFAIL
SUDDENLYWITHOU
ING. lTi,
PARTSLIST
Note:ltems2-7suppliedwiththe5439526Bezel
Kit. ltems8-9
installedfollowing instructions
packed
with thecable.
ITEM PART QTY
1
2
3
4
5
6
7
8
9
HelmAssembly
MountingPlate
th"
x2ll8" LongBolt
FlatWasher,Large
OD
LockNut,%"
Y."
x 1"LongBolt
FlatWasher,
SmallOD
! " x 1"Long L.P.Bolt
FfatWasher,tA"
OD
I
1
3
3
3
3
3
4
4
KEEPTHESE
INSTRUCTIONSWITH
YOURBOAT
FOR
FUTUREREFERENCE.
7198
Rev.
IPage3 of 4ls-sH5210/15

o
I
a,
-
(rl
N
e
(tt
TEMPLATES
20'MOUNT
5/t6'DtA.
3 HOLES
.- 2ll4'DlA.