Toshiba TW40F80 User manual

QUICK REFERENCE GUIDE
N5SS CHASSIS
TW40F80
PROJECTION TELEVISION
©1997 TOSHIBA AMERICA CONSUMER PRODUCTS, INC.
NATIONAL SERVICE DIVISION
TRAINING DEPARTMENT
1420-B TOSHIBA DRIVE
LEBANON, TENNESSEE 37087
PHONE: [phone]
FAX: [phone]
www.toshiba.com/tacp
NTDPJTV06
REV 1297

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Contents
DISASSEMBLY............................................................3
1. Front....................................................................................................................................................... 3
2. Rear........................................................................................................................................................ 5
CRT ADJUSTMENTS ................................................6
1. Template Instructions........................................................................................................................... 6
2. Optical and Electrical Focus................................................................................................................ 6
3. Mechanical Tilt ................................................................................................................................... 7
4. User Convergence ................................................................................................................................ 8
5. Magnetic Centering ............................................................................................................................. 8
6. Electrical Centering............................................................................................................................. 8
7. Green Geometry................................................................................................................................... 9
8. Red Convergence ............................................................................................................................... 10
9. Blue Convergence .............................................................................................................................. 11
10. White Balance ................................................................................................................................... 11
11. WID, HIT, & VLIN.......................................................................................................................... 12
BLOCK DIAGRAMS.................................................13
1. System .................................................................................................................................................. 13
2. Power Supply ...................................................................................................................................... 14
3. Video .................................................................................................................................................... 15
4. Audio.................................................................................................................................................... 16
5. Deflection............................................................................................................................................. 17
TROUBLESHOOTING FLOW CHARTS ..............18
1. Shut down............................................................................................................................................ 18

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DISASSEMBLY
1. Front
1.Retract the two screws located at the
bottom of the speaker grill. Then, remove the
speaker grill from the cabinet.
2.Retract the two screws located on the
front service panel. Remove the panel by
lifting up and pulling the bottom out and away
from the cabinet.
3.Retract the two screws located near
the bottom of the x-ray shield. Loosen the top
two screws. Slide the shield to the right and
downward, then pull it away from the cabinet.
4.Retract the four screws located at the
bottom of the Front-LED panel. This panel will
still be attached to the cabinet via the Front-
LED board’s wiring harness.
5.Retract the two screws located near
the Front-LED P.C. board. Remove the Front-
LED P.C. board from the panel and pull the
panel away from the cabinet.

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6.Retract the four screws located at the
bottom of the bezel. Pull the bezel away from
the cabinet while lowering the top of the bezel
to the floor. The bezel will still be attached to
the cabinet via the Front-control board’s wire
harness.
7.Retract the two screws located near
the Front control PC board. Remove the PC
board from the bezel. Pull the bezel away
from the cabinet.
8.Pull the two brass clips up and away
from the screen. Then, remove the lenticular
and fresnel screens by lifting them up and
away from the cabinet.
This completes the front disassemby
procedure.

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2. Rear
1.Remove seven (7) wood screws and
four (4) brass screws on the back panel and
remove the back panel.
2.Remove the five (5) screws that secure
the PC board chassis to the cabinet.
3.Release the wires from their harness
clips. Remove the brass screw securing the
grey plastic tray to the inside of the cabinet
and remove the tray.
4.Partially slide both PC board chassis
out from the cabinet. Release the wires from
thier harness clips located at the bottom front
of the cabinet. Slide both chassis to approxi-
mately 50% of the way out from the cabinet.
6.Stand both chassis frames up on end
with the solder sides of the PC boards facing
outward. The TW40F80 is now in the proper
service position.
5.Lift the corner of each chassis frame
while sliding both chassis completely out of
the cabinet.

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CRT ADJUSTMENTS
1. Template Instructions
CAUTION: Use only water and a
damp cloth to clean an overlay. Any
other cleaning substance may cause
damage.
Both the TW40F80 and TW56F80 are
converged at four separate screens. In order
to reduce the number of times a template
must be installed and centered, two screens
have been printed on each template.
On PSOL4001, the SOLID lines are for
the FULL crosshatch and the DASHED lines
are for the WIDE#1 crosshatch.
On PSOL4002, the SOLID lines are for
the WIDE#2 crosshatch and the DASHED
lines are for the WIDE#3 crosshatch.
The 56” templates are manufactured the
same way. PSOL5601 contains the FULL and
WIDE#1 crosshatch patterns. PSOL5602
contains the WIDE#2 and WIDE#3 crosshatch
patterns.
The templates for the TW40F80 are
centered by aligning the four corner brackets
(located on each template) with the inner
border that outlines the screen’s viewing
area.
For the TW56F80, temporarily install the
template on the screen. Locate the cen-
ter of the screen by stretching two pieces of
string diagonally across it, corner to corner.
Align the template’s center crosshairs with the
center point of the screen.
Secure each template to the bezel with
low tack tape. To reduce parallax error, place
the template as flat against the screen as
possible.
2. Optical and Electrical Focus
Always allow the set to warm up for at
least 15 minutes before making CRT
adjustments.
The TW40F80 and TW56F80 should be in the
WIDE 1 picture size for these adjustments.
1. Follow the appropriate disassembly
instructions to gain access to the CRTs.
2. If the wing nuts on the lenses are
pointed toward the screen, reverse the lenses
on each tube so the wing nuts are facing the
back of the set. Leave the lenses in this
position after servicing. Put the screen as-
sembly back on.
3. Enter the service mode by pressing
MUTE on the remote control. Press and hold
the MUTE key a second time, while pressing
the MENU key on the set’s front control panel.
An “S” appears in the upper right corner of the
screen, indicating the set is in the Service
Mode. Press the MENU key again to enter
the service adjustment mode, and “RCUT”
appears in the upper left corner of the screen.
Press the 7 key to display the convergence
cross hatch pattern.

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8.Repeat the optical focus, then tighten
the wing nut.
9.Repeat the electrical focus.
10. Push the 100 key to turn on the red
tube, and the 0 key to turn off the green tube.
11. Adjust the red optical and electrical
focus.
12. Push the RTN key to turn on the blue
tube, and the 100 key to turn off the red tube.
13. Adjust the blue optical and electrical
focus. However, defocus the blue slightly with
the electrical focus control to maintain uniform
brightness.
14. Select the FULL picture size with
the PIC SIZE key on the TW40F80 and
TW56F80.
15. Push the 7 key two times to exit the
convergence mode and call up the built in test
patterns. There should be no connection to
the Video 1 Input.
3. Mechanical Tilt
Make sure there is no connection to
the VIDEO 1 input.
1.With the set still in service adjust-
ment mode, push the TV / VIDEO key until the
white cross bar on black background test
pattern is displayed. Check each CRT’s tilt. If
a CRT’s cross bar pattern is tilted, loosen the
appropriate yoke with a non magnetic screw
driver and rotate the yoke until the cross bar
pattern is aligned vertically and horizontally.
On the TP50F50/51, the notches in the
screen bezel can be used as a guide.
For the TW40F80 and TW56F80, place
the FULL / WIDE 1 template on the screen
and use the FULL (solid lines) center cross
hairs as a guide.
2.Turn the power off to exit the service
mode.
4.Select the WIDE 1 picture size with the
PIC SIZE key on the TW40F80 and TW56F80.
5.Push the 100 key to turn off the red
tube, and the RTN key to turn off the blue
tube.
6.Move around to the rear of the set.
Loosen the wing nut on the green lens. Ro-
tate the lens while looking up at the back of
the screen at the reflected image. Adjust the
lens for the best focus in the center area of
the screen. It helps to have the room dark. If
the room is not dark enough, place the
speaker grill, or a similar dark object, in front
of the screen.
7.Move around to the front of the set and
adjust the electrical focus for best focus in the
center of the screen.

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4. User Convergence
1.Turn the power on.
2. Put the TW40F80 and TW56F80 in the
FULL picture size.
3.Enter the customer convergence
screen:
a) TW40F80 andTW56F80: Press the
menu key. Using the left or right arrow keys,
select the PICTURE icon. Use the down
arrow key to select CONVERGENCE. Use
the right arrow key to start the customer
convergence screen. The ENTER key selects
RED or BLUE. The arrow keys move the
selected color up, down, left, and right.
b) TP50F50/51: Press the setup key until
CONVERGENCE is highlighted. Press the +
or - key to start the customer convergence
screen. The + and - keys then select RED or
BLUE to converge. The 2 and 8 keys move
the selected color up and down, the 4 and 6
keys move the selected color left and right.
4.Move the red vertical cross bar as far
as it will go to the right. Note the location.
Move the red vertical cross bar as far as it will
go to the left. Note the location. Set the red
vertical cross bar to the center of the two
extremes.
5. Move the red horizontal cross bar as
far as it will go towards the top of the screen.
Note the location. Move the red horizontal
cross bar as far as it will go toward the bottom
of the screen. Note the location. Set the red
horizontal cross bar to the center of the two
extremes.
6. Switch to the blue cross bars and
repeat the entire process.
7.Exit the customer convergence screen.
5. Magnetic Centering
1.Enter the service adjustment mode.
Use the TV/VIDEO key to select the white
cross bar on black background test pattern.
2.Rotate the centering rings on the green
CRT to center the green cross bar. If the
rings won’t turn, remove the locking glue with
a small knife. On the TP50F50/51, use the
center cross hairs of the convergence tem-
plate or the center notches in sides of the
screen bezel.
There are no center notches on the
screen bezels of the TW40F80 or TW56F80.
Use the FULL center cross hairs of the FULL /
WIDE 1 convergence template. The red and
blue CRT centering rings may be misadjusted
to make it easier to center the green cross
bars.
3.Center the red and blue cross bars
using the green cross bars as a guide.
4.Lock the centering rings with a pliable
adhesive.
5.Exit the service adjustment mode.
6. Re-install the CRT x-ray shield.
6. Electrical Centering
1.Disconnect any input at the Video 1
input.
2.Select the FULL picture size on the
TW40F80 and TW56F80. Put the set in the
service adjustment mode.
3.Push the TV/VIDEO key on the remote
until the white cross bar pattern on a black
background is displayed.

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4.Check the centering of the cross bar
pattern with the centering notches in the bezel
on the TP50F50/51. For the TW40F80 and
TW56F80, use two pieces of string stretched
diagonally, corner to corner, to find the center
of the screen, or use the FULL center cross
hairs of the FULL / WIDE 1 convergence
template.
5.If the horizontal position is off, push the
channel up or down key until the “HPOS”
register appears. Use the volume key to
center the pattern.
6.If the vertical position is off, push the
channel up or down key until the”VPOS”
register appears. Use the volume key to
center the pattern.
7.Push the TV/VIDEO key until no test
pattern is displayed. Turn the power off.
7. Green Geometry
1. Put the set in the service adjustment
mode and bring up the convergence cross
hatch pattern. Select the FULL picture size
for the TW40F80 and TW56F80.
2.Push the 100 key to turn off the red
tube, and RTN to turn off the blue tube.
3. Place the convergence template on the
screen and align the center cross hairs with
the center of the screen. Start with the FULL /
WIDE 1 template on the TW40F80 and
TW56F80. The solid line crosshatch is for
FULL. The dashed line crosshatch is for
WIDE 1.
4.Use low tack masking tape to attach
the template to the bezel. Get the template as
flat as possible against the screen to reduce
parallax errors.
NOTE: If the microcomputer memory IC
(QA02) has been reset or replaced, or the
crosshatch pattern is not reasonably close to
the template pattern, make the adjustments in
section 11 (WID, HIT, & VLIN Adjustments).
Then proceed with step 5.
5.Push the 3 key on the remote until the
blinking cursor in the upper left corner of the
screen turns green.
6.Move the blinking cursor to the right
with the 6 key, then down with the 8 key until
it’s one line to the right of center. The 4 key
moves the cursor to the left, and the 2 key
moves it up.
7.Push the 5 key to lock the cursor in
place.
8.Use the 2, 6, 8, and 4 keys to align the
lines of the cross hatch with those on the
template.
9.Push the 5 key to unlock the cursor.
10. Move the cursor to another location
and repeat steps 7 and 8.
There are two common methods for
accomplishing digital convergence:
A. The first method begins in the center
of the screen and moves in a counter-clock-
wise spiral outward to the various adjustment
locations on the crosshatch pattern.
At each adjustment location the cross-
hatch line is pulled vertically and horizontally
to align with the template.

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B. The second method starts at the
center of the screen and adjusts all vertical
lines working outward to the right side.
Then, starting back at the center of the
screen, adjusts all vertical lines working
outward to the left side.
The process is then repeated for the
horizontal lines.
From the center of the screen, adjust all
horizontal lines working upward to the top.
Go back to the center and adjust all
horizontal lines working downward to the
bottom.
Usually, either process will need to be
repeated in order to fine tune the adjust-
ments. Choose the method that is most
comfortable for you.
After completing the Green Geometry for
the FULL picture size, press the PIC SIZE key
to change the picture size to WIDE 1. The
crosshatch pattern does a one second distor-
tion, indicating the FULL convergence set-
tings have been saved.
NOTE: This completes the green geometry for
the TP50F50/51, however, the TW40F80
and TW56F80 require green geometry
adjustments for 3 additional picture
sizes:
11. Press the PIC SIZE key to change the
picture size to WIDE 1. The cross hatch
pattern does a 1 second distortion, indicating
the FULL convergence settings have been
saved.
NOTE: If the WIDE 1 cross hatch pattern
is not reasonably close to the WIDE 1 tem-
plate, you may need to make the adjustments
in section 11 for WIDE 1 only. WIDE 1 has its
own WID, HIT, and VLIN registers.
12. Repeat steps 5 through 10 for the
WIDE 1 picture size.
13. Press the PIC SIZE key to save the
WIDE 1 settings and change to the WIDE 2
picture size.
14. Remove the FULL / WIDE 1 overlay.
Put the WIDE 2 / WIDE 3 overlay in place
and center it on the screen. The solid line
crosshatch is for WIDE 2. The dashed line
crosshatch is for WIDE 3.
15. Repeat steps 5 through 10 for the
WIDE 2 picture size.
16. Press the PIC SIZE key to save the
WIDE 2 settings and change to the WIDE 3
picture size.
17. Repeat steps 5 through 10 for the
WIDE 3 picture size.
NOTE: The Red and Blue must be
converged to the green. The Red and Blue
convergence steps must be repeated for all
picture sizes on the TW40F80 and the
TW56F80.
8. Red Convergence
1.On the TW40F80 and TW56F80,
change the Picture Size to FULL.
2.Remove the template and press the
100 key to turn on the red tube.
3.Press the 3 key until the red cursor
appears.
4.Align the red cross hatch pattern to the
green cross hatch pattern, using the same
procedure used to align the green cross hatch
pattern to the template.