Western Auto Western Auto 917.259930 Operation and Operation manual

917.259930
Western Auto.
Operation and Service Instructions
Wizard Lawn Tractor
Stock Number
93-9159-0 Model Number
AYP9159B69 Factory Number
AYP9159B69
This product has a low emission engine which operates differ-
ently from previously built engines. Before you start the'engine,
read end understand this Owner's Manual.
Thank you for purchasing an American-built product.

WESTERN AUTO TRACTOR LIMITED WARRANTY
AYP9159B69
Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or
workmanship and agrees to repair this product free ofcharge within these time periods from the date of purchase:
•2years, if the product is used for personal, family, or household use;
90 days, if the product is used for any other purpose such as commercial or rental use.
Excluded from this warranty are normal wear, maintenance, or mechanical adjustments which are not due to defects in
materialorworkmanship. C_nsu_ty_ur_wner_smanua_f_rhe__t_m_intainy_urproduct_rmakemechanica_adjustments_ Products
which have been altered, misused, abused, or rePaired by other than a Western Auto-authorized or manufactu rer-authorized service
facility are also excluded.
Ander or tractor battery which proves defective within 90 days will be replaced without charge. After 90 days but within 1_
year from the date of purchase, Western Auto will replace the battery for a charge of 1/12 of the current retail price of the battery
for each full month between the date of purchase and the date of return.
Engines or transaxles are warranted by the engine or transexle manufacturer which gives its own 2year warranty and
providesservicethroughitsauthorizedservicefacilitles. Seetheengineortransaxlewarrantyfordetails. Repalrmaybearranged
through participating Western Auto stores.
For repair service return this product with proof of purchase date to a participating Western Auto store. This warranty gives
Sou specificlegal rights and you may have other rights that vary from state to state. Ifdifficulty is encountered in having this warranty
onored, contact: Westem Auto Supply Company
Consumer Affairs Section of the General Service Department
2107 Grand Avenue, Kansas City, Missouri 64108
Telephone: [phone]
CONGRATULATIONS on your purchase of a new Trac-
tor. It has been designed, engineered and manufactured
to give you the best possible dependability and perfor-
mance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual The instructions will
enable you to assemble and maintain your tr.actor prop-
erly. Always observe the SAFETY RULES.
MODEL
NUMBER AYP9159B6g
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A
PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF
PURCHASE AND KEEP IN ASAFE pLACE FOR FUTURE REFER-
ENCE,
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.5
GASOLINE CAPACITY 2,0 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): See "ENGINE" in Customer
Responsibilities Section
OIL CAPACITY: W/FILTER: 3,5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .030")
VALVE CLEARANCE: INTAKE: .003" -.005"
EXHAUST: .005" - .007"
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSi
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
Optional Western Auto Model
Accessory Stock No. No.
Grass Catcher 95-1031-4 C42
48" Snow Blade 95-2549-4F LBD4S
42" Snow Thrower 95-2626-0F LSB42
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for an
using your tractor.
Follow the instructions under the "Customer Responsibtt
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal combust_c
engine and should not be used onor near any unimproved fores
covered,brush-covered orgrass-covered land unless the engine
exhaust system is equipped with a spark arrester meeting app!
cable local or state laws (if any). If a spark arrester is used,
should be maintained in effective working order by the operatc
In the state of California the above is required by law (Sectic
4442 ofthe California Public Resources Code). Other states m_
have similar laws. Federal laws apply on federal lands.
2

i lb SAFETY RULES
Safe Operation Practices for Ride-On Mowers A
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be surethe area isclearofotherpeople before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow inreverse unless absolutely necessary. Always
lookdown and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
Never leave a runningmachine unattended. Always tum off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylightor good artificial light.
Do not operate the machine while under the influence of
alcohol or drugS.
Watch for traffic when operating near orcrossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
IL SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or
death. All slopes requireextre caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tafl grass can hide obstacles.
Use slowspeed. Choose a low gear so that you willnot have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•Donottumonslopesunlessnecessary, andthen, tumslowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly tum over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
"• Keep children outofthe mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extracare inhandling gasoline and other fuels. They are
flammable and vapors are explosive,
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside aclosed area.
Keep nuts and botts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine tree of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufecturer's recommended parts, when nec-
essary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out important
safety precautions, tt means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
/Ik WARNING
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
3

TABLE OF CONTENTS
SAFETY RULES ......................... ;.................................. 3
PRODUCT SPECIFICATIONS ...................................... 2
CUSTOMER RESPONSIBILITIES ..................... 2, 15-19
WARRANTY .................................................................. 2
ASSEMBLY ............................................................... 6-8
OPERATION ............................................................ 9-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 20-;
STORAGE ................................................................... ;
TROUBLESHOOTING ........................................... 27-:
REPAIR PARTS -TRACTOR ................................ 30
REPAIR PARTS -ENGINE .................................... 48-._
PARTS ORDERING/SERVICE ............... BACK COVE
INDEX A
Adjustments:
Brake ............................................ 22
Carburetor .................................... 25
Mower
Front-To-Back ......................... 21
Side-To-Side ........................... 20
"r_..'otlle Control Cable .................. 25
Air Filter, Engine .................................. 18
Air Screen, Engine .............................. 18
Assembly ............................................ 6-8
B
Battery:
Charging ........................................ 7
Cleaning ....................................... 16
Starting with Weak Battery ........... 23
Storage ........................................ 26
Terminals ..................................... 16
Belt:Motion Ddve
Removal/Replacement ............ 22
Mower Belt(s)
Removal/Replacement ............ 21
Blade:
Sharpening ................................... 16
Replacement ................................ 16
Brake Adjustment ................................ 22
C
Carburetor Adjustment ........................ 25
Controls, Tractor ................................. 10
Customer Responsibilities .............. 15-19
Engine:
Air Filter .................................... 18
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 12,17
Fuel Filter ................................. 19
Spark Plug(s) ........................... 19
Tractor:
Battery ...................................... 16
Blade ........................................ t 6
Lubrication Chart ...................... 15
Maintenance Schedule ............ 15
Tire Care .......................... 8,16,23
Transaxle ................................. 17
Cutting Height, Mower ......................... 11
E
Electrical:
Interlocks and Relays ................... 24
Schematic .................................... 29
Wiring Diagram ............................ 30
Engine:
Air Filter ........................................ 18
Air Screen .................................... 18
Cooling Fins ................................. 18
Oil Change ................................... 17
Oil Level ....................................... 12
Oil Type ................................... 12,17
Preparation .................................. 12
Repair Parts ............................ 48-53
Starting ......................................... 13
Storage ........................................ 26
F
Filter:
Air Filter ........................................ 18
Fuel .............................................. 19
Fuel:
Type ............................................. 12
Storage ........................................ 26
Fuse .................................................... 24
H
Hood Removal/Installation .................. 24
L
Leveling Mower Deck .......................... 21
Lubrication:
Chart ............................................ 15
Engine .......................................... 17
M
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 21
Adjustment, Side-to-Side ............. 20
Blade Replacement ...................... 16
Blade Sharpening ........................ 16
Cutting Height .............................. 11
Installation.................................... 20
Operation ..................................... 12
Removal ....................................... 20
Mowing Tips ........................................ 14
Muffler ................................................. 19
Spark Arrester ........................... 2,40
O
Oil: Cold Weather Conditions ........ 12,17
Engine .......................................... 17
Storage ........................................ 26
Operation ......................................... 9-14
Operating Mower ................................. 12
Options:
Accessories ....................................
Spark Arrester ........................... 2,,
P
Parking Brake ................................. 10-'
Parts Bag ..............................................
Parts, Replacement/Repair ............ 30-,
Product Specifications ...........................
R
Repair Parts ................................... 30-,
S
Safety Rules ..........................................
Seat .......................................................
Service and Adjustments ............... 20<
Carburetor .................................... ;
Fuse ............................................. ;
Hood Removal/Installation ........... ;
Motion Drive Belt
Removal/Replacement ............ :
Mower Belt(s)
Removal/Replacement ............ :
Mower Adjustment
Front-to-Back ...........................
Side-to-Side ............................
Mower Removal/Installation .........
Tire Care .............................. 8,16,
Slope Guide Sheet ..............................
Spark Plug(s) ......................................
Specifications .......................................
Starting the Engine ........................ 12-
Steering Wheel ................................. 6,
Stopping the Tractor ............................
Storage ................................................
T
Throttle Control Cable Adjustment ......
Tires ............................................ 8,16
Troubleshooting Chart .................... 27-
Transaxle ....................................... 46.
W
Warranty ..............................................
Wiring Diagram ...................................
Wiring Schematic ................................
4

CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Large Flat Washer
©
_(3) Tinnerman Clips
{1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x
(1) Lockwasher 3/8
@
(1) Locknut 5/16-18
(1) Shoulder
Bolt 5/16-18
©
(1) Hex Bolt
1/2-13 x 1
(1) Lock Washer 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
@21 Washers
(2) Lock Washers #10 3/16 x 3/4 x16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Lock
Washers
1/4
(2) Washers 9/32 x 5/8 x 16 Gauge
Parts packed separately in carton
Seat
Steering
Wheel
L
S_ee?e_i
Mulcher
Plate
Manual Pads Bag
Parts bag contents not shown full size
_ _ (2)Washers 3/8
(2) Shoulder (/_) _._.J x 7/8x 14 Gauge
Bolts \ t,...///(2) Gauge ,_ (2) Center-
Wheels "_J lock Nuts
_L_ Steering Wheel
, , Adapter
Steering
Wheel
Inse_
=_X€
t (2) Keys
Steering
Extension
Shaft
(2) Latch Hook
Assemblys
Slope Sheet