Wiedenmann Super 600 Wiring diagram

Translation of original
Operating Instructions
Lawn Maintenance
Machine
Super 600
275.001
From equipment I.D. No. :
10102750005142001
Status :
May 2014
275 99 01

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
2

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
3

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
4
Preface
READ THESE OPERATING INSTRUCTIONS CAREFULLY to familiarise yourself with the
correct way to operate and service your machine, and to prevent personal
injury or damage to the machine.
These operating instructions and the adhesive safety signs on your machine
can also be obtained in other languages
(your dealer can order these for you).
THESE OPERATING INSTRUCTIONS ARE a permanent part of your machine and should
be handed over to the new owner if the machine is sold.
MEASUREMENTS in these operating instructions are given in the metric system.
Only use suitable parts and screws. Different wrenches are required for
metric and inch screws.
THE DESIGNATIONS "RIGHT" AND "LEFT" are applicable to the trailed device
moving in forward direction.
ENTER THE PRODUCT IDENTIFICATION NUMBERS in the appropriate “Technical data”
or “Product - Identification Number” sections. Please ensure that all
figures are accurately entered. These numbers can be of invaluable
assistance for tracing the machine should it be stolen. Your dealer also
needs these numbers when you order spare parts. We recommend that you
additionally file these identification numbers in a secure place away from
the machine.
BEFORE DELIVERY OF THIS MACHINE, your dealer performed a pre-delivery
inspection to ensure optimal performance.
THE LAWN MAINTENANCE MACHINE SUPER 500 IS SOLELY intended for conventional
maintenance of lawns (INTENDED USE).
This includes following tasks:
•Gathering and collecting cuttings, leaves and twigs
•Mowing lawns, parks, recreational areas, golf courses, extensively
cultivated areas and eco-meadows using the multifunction head
•Verticutting golf courses and sports fields with different line distances
using the multifunction head
Usage for any other purpose beyond this is considered as contrary to the
intended use. The manufacturer accepts no liability for damage or injury
resulting from this improper use. These risks are borne solely by the user.
Compliance with and strict adherence to the operating, maintenance and
repair conditions as specified by the manufacturer also form essential
elements of the intended usage.
FORESEEABLE INCORRECT USE/MISUSE. It is not permitted to use the trailed
device to transport persons or things. The machine is NOT designed for
picking up balls of earth and similar materials.
THIS MACHINE MUST ONLY BE operated, maintained and repaired by persons
familiar with all its particular characteristics and acquainted with the
relevant safety regulations. The relevant accident prevention regulations,
all other generally recognised safety-related, occupational medicine and
road traffic regulations must be adhered to. Any modifications carried out
to this machine without the express approval of the manufacturer excludes
the manufacturer of all liability for any resulting damage.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
5
TABLE OF CO N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1.0. Safety measures........................................ 7-17
1.1. Safety decals................................... 12-14
1.2. Notes on safety................................. 15
1.3. Safety features................................. 16+17
2.0. Transport.............................................. 18-21
2.1. General Information............................. 18
2.2. Super 600 transportation.......................... 19-21
3.0. Assembly............................................... 22-30
3.1. General Information............................. 22
3.2. Attaching the drawbar........................... 22
3.3. Installing the hopper gate...................... 23+24
3.4. Electric connection to battery.................. 25
3.5. Connecting the control unit..................... 26
3.6. Option: Attaching anti-scalp rollers............ 27
3.7. Option: Attaching golf course kit............... 28+29
3.8. Option: Attaching super contour kit............. 29+30
4.0. Attaching to a tractor................................. 31-33
4.1. General Information............................. 31
4.2. Adjusting the drawbar........................... 32
4.3. Connecting hydraulics........................... 32
4.4. Cardan shaft adjustment......................... 33
5.0. Detaching from the tractor............................. 34
5.1. General Information............................. 34
5.2. Dismantling..................................... 34
6.0. Before initial operation............................... 35-38
6.1. General Information............................. 35
6.2. Setting the working height...................... 36
6.3. Setting the protection roller................... 36
6.4. Description of the individual
functions on the control unit................... 37
6.5. Using the tool sets............................. 38
7.0. Operation.............................................. 39-46
7.1. General Information............................. 39
7.2. Transport....................................... 39
7.3. Start up........................................ 40
7.4. Emptying the container.......................... 41-43
7.5. Cleaning the discharge openings................. 44
7.6. Malfunctions and troubleshooting................ 45+46

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
6
TABLE OF CO N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
8.0. Maintenance............................................ 47-67
8.1. General Information............................. 47
8.2. Lubricating greases............................. 48
8.3. Maintenance and inspection list................. 48-50
8.4. Lubricating poin................................ 51-53
8.5. Cleaning the channel............................ 54
8.6. Dismantling the drive protection................ 55
8.7. Gearbox......................................... 55
8.8. Replacing the V-ribbed belt..................... 56+57
8.9. Hydraulics system............................... 58
8.10. Hydraulic connection diagram.................... 59
8.11. Tool replacement on
multifunction sweeper head...................... 60+61
8.12. Tool division................................... 62-65
8.13. Wheels and tyres................................ 66
8.14. Disassembly/Disposal............................ 67
8.15. Unauthorised conversion
and Spare part manufacture...................... 67
9.0. Additional equipment................................... 68+69
9.1. Scope of Delivery............................... 68
9.2. Special equipment............................... 68+69
10.0. Technical specifications............................... 70-73
10.1. Technical data.................................. 70+71
10.2. Torques for metric screws....................... 72
10.3. Chassis number.................................. 73

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
7
1.0. Safety Measures
RECOGNISE WARNING SYMBOLS
This symbol draws your attention to the
safety instructions attached to the machine
or contained in these operating
instructions. It means that there is a risk of
injury.
Follow all recommended safety
instructions as well as the accident
prevention regulations.
FOLLOW THE SAFETY INSTRUCTIONS
Ensure that you carefully read all safety
instructions contained in these operating
instructions as well as all those attached
to the machine. The warning signs must
be kept in good condition, i.e. readable.
Replace missing or damaged warning
signs. Ensure that new equipment and
spare parts are provided with the
appropriate safety signs. Replacement
warning signs are available from your
dealer.
Familiarise yourself with the operation of
the machine and its control devices
before working with the machine. Never
allow a person without the appropriate
knowledge to operate the machine.
Keep your machine in good working
order. Unauthorised modifications to the
machine can impair the function,
operational reliability and service life of
the machine.
If you do not understand any part of these
operating instructions and need
assistance, please contact your dealer.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
8
1.0. Safety Measures
OBSERVE THE ROAD TRAFFIC REGULATIONS
Always observe local road traffic regulations
when using public roads.
WEAR PROTECTIVE CLOTHING
Wear close-fitting clothing and the
appropriate safety equipment for the work at
hand.
Prolonged exposure to loud noise can result
in impairment or loss of hearing.
Wear a suitable hearing protective device
such as earmuffs or earplugs.
A safe operation of the machine requires the
full attention of the operator.
Do not wear radio or music headphones
while operating the machine.
SAFETY AND PROTECTIVE DEVICES
Safety and protective devices must
be kept in proper working order
and be fitted to the relevant
location.
Always disengage the drive sections and
shut off the engine before removing
any of the safety and protective devices.
Keep hands, feet and clothing away
from moving parts.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
9
1.0. Safety Measures
STAY CLEAR OF ROTATING DRIVE SHAFTS
Carelessness in the area of the rotating drive
shafts can result in serious injury or even
death.
Always ensure that all shaft protection
devices are fitted i.a.w. regulations and that
the universal-joint shaft sheath tubing can
turn freely. Wear close-fitting clothing. Shut
off the engine and wait until all moving parts
are at a standstill before adjusting or cleaning
as well as connecting or disconnecting the
PTO–driven machines.
EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE
Leaking high-pressure fluids can penetrate
the skin and cause serious injury.
The system must therefore be depressurised
before lines are disconnected. Ensure that all
line connections are leak-proof before the
pressure builds up again in the system.
It is difficult to see hydraulic oil leaking from a
small opening. For this reason, use a piece of
cardboard when searching for leaks. Protect
the hands and body from high-pressure
fluids.
If any fluid penetrates the skin, this must be
immediately removed by a doctor who has
experience with this kind of injury. Failure to
seek medical attention can lead to serious
infection.
Doctors unfamiliar with this type of injury
should reference a knowledgeable medical
source.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
10
1.0. Safety Measures
USE SAFETY LIGHTS AND
EQUIPMENT
Avoid collisions with other road users. Slow
moving tractors with mounted or towed
equipment, and self-propelled machines on
public roads pose a specific danger.
Frequently check for traffic coming behind
you, especially when making turns. Ensure
safe traffic conditions by using hand signals
or indicators. Use headlights, hazard warning
lights, indicators and other safety equipment
i.a.w. the respective legal provisions. Keep
safety equipment in good working order.
Replace missing or damaged parts. A set of
safety lights is available from your dealer.
AVOID HEAT DEVELOPMENT NEAR
PRESSURISED FLUID LINES
A highly flammable mist can form due to heat
development near pressurised fluid lines.
This can result in severe burns. Do not cause
heat development by welding, soldering or
using a welding torch near pressurised fluid
lines or other flammable materials.
Pressurised lines can be accidentally cut
through when heat goes beyond the
immediate flame area.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
11
1.0. Safety Measures
REMOVE PAINT BEFORE WELDING
OR HEATING PARTS
Welding should only be carried out by
persons with a relevant qualifying certificate
i.a.w. EN287.
Avoid the formation of toxic fumes and dust.
Hazardous fumes can be generated when
paint is heated due to welding, soldering, or
using a welding torch.
All work is to be performed outdoors or in a
well-ventilated area. Dispose of paints and
solvents i.a.w. the appropriate regulations.
Remove paint before welding or heating
parts:
•The dust generated due to the
sandblasting or grinding of parts must not
be inhaled. For this reason, wear suitable
breathing protection.
•Where a solvent or paint stripper is used, it
must be rinsed off using water and soap
before carrying out any welding. Then wait
at least 15 minutes before welding or
heating for the fumes to disperse.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
12
1.0. Safety Measures
1.1. Adhesive Safety Signs
Warning symbols
Warning symbols indicating danger
are attached at some important
areas on the machine. The hazard
is identified via a warning
triangle. A second symbol informs
you how the injury can be
prevented by acting
appropriately. These warning
signs, their placement on the
machine and a brief explanation
are given below.
Operating Instructions
These Operating Instructions
contain all important information
necessary for the safe operation
of the machine. Carefully observe
all safety instructions to avoid
accidents.
275.01
Maintenance
Shut off the engine and remove
the key before performing
maintenance or repair work.
275.02

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
13
1.0. Safety Measures
1.1. Adhesive Safety Signs
Tools
Never touch the moving parts
of the machine. Wait until
they have come to a complete
standstill.
275.03
Tools for the multifunction head
Never operate the
multifunction head when the
container is elevated. There
is danger of injury from the
spinning tool drum and from
parts flung out of it.
Hydraulic system for the
elevated emptying unit
Close the safety valve on the
hydraulic cylinder before
lingering near the elevated
container. The closed safety
valve prevents the elevated
container from unintended
lowering.
275.04
Raising the container
Never reach into crushing
hazard zones while parts
located there can still move.
275.05

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
14
1.0. Safety Measures
1.1. Adhesive Safety Signs
Trap opening and emptying
Never reach into crushing
hazard zones while parts
located there can still move.
275.07
Latch opening
Do not linger in the pivoting
range of the latch while the
engine is running.
275.08
Perforated screen and service
flap
When the Super 600 is running,
no persons may stand in front
of the perforated screen on
the rear of the machine. There
is a risk of injury from
thrown or flying objects.
275.09
Cardan shaft drive
Indicating label for the
direction of rotation and the
max. drive speed
275.60

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
15
1.0. Safety Measures
1.2. Safety instructions
•Only persons who are
qualified and instructed on
the operation of the machine
may operate the machine.
•Observe the generally
applicable safety and
accident prevention
regulations as well as the
notes in these operating
instructions!
•Familiarize yourself with all
equipment and operating
elements and their functions
before starting work. Ensure
that all protective equipment
has been properly installed.
It is too late to do this
when you have started work!
•In the working area, the user
is responsible for the safety
of other persons.
•Observe the applicable
regulations when using public
roads!
•Check the immediate
surroundings before driving
(children!)!
Ensure that your visibility
is not impaired!
•Keep all persons clear of the
danger zone of the machine!
•Only attach the machine when
the engine is at a standstill
and the P.T.O. drive is
switched off.
•Only use the cardan shaft
allocated to the machine.
•Observe the maximum
permissible trailer and
drawbar load of the tractor.
•Ensure that the front axle
has a sufficient load. The
tractor must be steerable.
•The driving and operating
properties of the tractor may
be influenced by the
attachment of the Super 600!
Always adapt your driving
style to match the terrain
and ground conditions.
Special care should be taken
when working and turning on a
slope.
•Switch the P.T.O. drive of
the tractor off before
elevating the container.
•Lingering under the elevated
container without a safeguard
is forbidden. Always close
the safety valve on the
hydraulic cylinder.
•The container may only be
elevated when the Super 600
is attached to a tractor.
Otherwise the Super 600 can
tip.
•Switch the machine and the
motor of the tractor off and
remove the ignition key
before carrying out
maintenance.
•All safety devices must be
assembled before initial
operation of the Super 600.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
16
1.0. Safety Measures
1.3. Safety Equipment
1.3.1. on the machine
ATTENTION DANGER!
Never operate the Super 600
without safety devices.
Otherwise you expose yourself
and others to great danger.
Serious injury by moving
parts can result.
Where to find safety equipment on
your machine:
AProtection device for
cardan shaft connection
(can only be undone with
tools)
BScrewed safety bars on
centre, right and left as
spacers.
CSafety valves on both
telescopic cylinders
(prevent an unintentional
lowering of the lifted
container)
DChain curtain or feeler
roller
EFlaps for tool replacement
on multifunction sweeper
head (only for multifunction
sweeper head)
FProtection for belt drive on
multi-cultivation rail (can
only be removed with tool)
B
CA
B
DB
F275.10
B
EE

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
17
1.0. Safety Measures
1.3. Safety Equipment
1.3.2. on the remote control
ATTENTION DANGER!
Lift multi-cultivation
rail. Otherwise you will
be exposing yourself and
others to extreme
danger.
Serious injury by moving
parts can result.
Positions of the buttons:
GON/OFF button –When the control unit
is switched off, all valves are locked.
HOnly after pressing the unlock button is
it possible to switch modes.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
18
2.0. Transport
2.1. General Information
ATTENTION DANGER!
•The lawn maintenance machine
is delivered secured on a
transport frame.
•Only use fork lifts, cranes
or hoisting gear with
sufficient lifting capacity.
•Never stand under lifted
loads. There is an imminent
danger to life if the load
falls.
Improper transportation and
attachment of the lawn
maintenance machine can:
•injury to persons
•damage to property.
Pay special attention to the
direction of approach when
lifting the machine with the
transport frame.
We do not accept any liability
for damage resulting from
improper handling.
ATTENTION DANGER!
Caution must be excercised when
cutting through the securing
straps. Risk of injury due to
ends “springing open”.

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
19
2.0. Transport
2.2. Super 600 transportation
2.2.1. Transport using a forklift
If the lawn maintenance machine is
still secured on the transport
frame:
•Insert the forks under the
transport frame (pay attention
to the direction of approach),
•carefully lift the transport
frame,
•unload the lawn maintenance
machine from the transport
device, where said device is in
equilibrium,
•Remove top part and side parts
of the transport frame,
•cut through the securing straps,
•lift the lawn maintenance
machine off the transport
frame.
2.2.2. Transport Using a Crane
The following 3 points are
provided on the lawn
maintenance machine for
attachment to a crane.
Point A: 2x on the frame

All information, illustrations and specifications in these Operating Instructions are based on the latest information available at the time of
publication. We reserve the right to make design changes at any time without prior notification
20
2.0. Transport
2.2. Super 600 transportation
2.2.3. Mounting point for transport
on a trailer
Point C: 2x on the drawbar
(position arrow left)
or
on a hole in the lug
on the frame (position
arrow right)
depending on the
lashing gear
Point D: 1x on the right on the
chassis frame
Point E: 1x on the left on the
chassis frame