Wiedenmann Terra float air User manual

Translation of original

Operating Instructions

Turf Aerator

Terra Float Air

494.000

From equipment I.D. No. :

Status :

February 2017

494 99 01

Alle Informationen, Abbildungen und technische Angaben in dieser Publikation entsprechen dem neuesten Stand zum Zeitpunkt der

Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

EC DECLARATION OF CONFORMITY

Wiedenmann GmbH

Am Bahnhof

89192 Rammingen

declare under our sole responsibility that the product

Turf Aerator Terra Float Air

to which this declaration refers, corresponds with the relevant basic safety and health

requirements of the machinery directive 2006/42/EC.

Rammingen, the 21.02.2017

Horst Wiedenmann

(Place and date of issue)

Managing Partner

(Name, function and signature of authorised

person)

Rammingen, the 21.02.2017

Markus Remmele

(Place and date of issue)

Technical office manager Authorised

representative for tech. documentation

(Name, function and signature of authorised

person)

NOTE: The declaration of conformity is no longer valid if changes are made to

the machine that have not been agreed with the manufacturer.

Alle Informationen, Abbildungen und technische Angaben in dieser Publikation entsprechen dem neuesten Stand zum Zeitpunkt der

Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

Declaration of conformity

Wiedenmann GmbH

Am Bahnhof

89192 Rammingen

hereby declare that the product

Turf Aerator Terra Float Air

referred to by this declaration complies with the requirements of

Machinery Directive 2006/42/EC.

Rammingen, the 21.02.2017

Karl Wiedenmann

(Place and date of issue)

Sales Manager

(Name, function and signature of authorised

person)

Rammingen, the 21.02.2017

Harald Reuen

(Place and date of issue)

Operations Manager

(Name, function and signature of authorised

person)

Wiedenmann GmbH

Am Bahnhof

D 89192 Rammingen

Tel. No. : +49 (0) 7345 / 953-0

Fax No. : +49 (0) 7345 / 953 233

E-mail : [email protected]

Internet : http://www.wiedenmann.de

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

Preface

READ THESE OPERATING INSTRUCTIONS CAREFULLY to familiarise yourself with the

correct way to operate and service your machine, and to prevent personal

injury or damage to the machine.

These operating instructions and the adhesive safety signs on your machine

can also be obtained in other languages (your dealer can order these for

you).

THESE OPERATING INSTRUCTIONS ARE a permanent part of your machine and should

be handed over to the new owner if the machine is sold.

MEASUREMENTS in these operating instructions are given in the metric system.

Only use suitable parts and screws. Different wrenches are required for

metric and inch screws.

THE DESIGNATIONS "RIGHT" AND "LEFT" are based on the forward direction of

travel of the mounted equipment or attached machine.

ENTER THE PRODUCT IDENTIFICATION NUMBERS in the appropriate “Technical data”

or “Product - Identification Number” sections. Please ensure that all

figures are accurately entered. These numbers can be of invaluable

assistance for tracing the machine should it be stolen. Your dealer also

needs these numbers when you order spare parts. We recommend that you

additionally file these identification numbers in a secure place away from

the machine.

BEFORE DELIVERY OF THIS MACHINE, your dealer performed a pre-delivery

inspection to ensure optimal performance.

THIS DEVICE IS EXCLUSIVELY DESIGNED for commercial use and use in green areas

and grounds maintenance, to improve and maintain the condition of golfing

greens, tees and other sports turf and create a smooth finish on ground

that is not stony or frozen

("SPECIFIED USE")

The optional reseeding units are used exclusively for spreading free-

flowing seed.

Usage for any other purpose beyond this is considered as contrary to the

intended use. The manufacturer accepts no liability for damage or injury

resulting from this improper use. These risks are borne solely by the user.

Compliance with and strict adherence to the operating, maintenance and

repair conditions as specified by the manufacturer also form essential

elements of the intended usage.

FORESEEABLE INCORRECT USE/MISUSE. It is not permitted to use the attached or

trailed device to transport persons or things.

Pay attention to the axle loads of the carrier vehicle. The carrier vehicle

requires an on-board power supply of at least 12-15 volts and a current

rating of 24 A when using the precise overseeding unit.

THIS MACHINE MUST ONLY BE operated, maintained and repaired by persons

familiar with all its particular characteristics and acquainted with the

relevant safety regulations.

The relevant accident prevention regulations, all other generally

recognised safety-related, occupational medicine and road traffic

regulations must be adhered to.

Any modifications carried out to this machine without the express approval

of the manufacturer excludes the manufacturer of all liability for any

resulting damage.

Alle Informationen, Abbildungen und technische Angaben in dieser Publikation entsprechen dem neuesten Stand zum Zeitpunkt der

Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

T A B L E O F C O N T E N T S Page

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

1.0. Safety measures.................................................... 7-15

1.1. Safety signs.............................................. 12-13

1.2. Safety installations...................................... 14

1.3. Safety instructions....................................... 15

2.0. Assembly.......................................................... 16-26

2.1. General information ...................................... 16

2.2. Mounting additional weight................................ 16

2.3. Mounting the half shell tools............................. 17

2.4.1.Attaching the reseeding unit……………………...................... 18

2.4.2.Attaching the precise overseeding unit.................... 19-22

2.4.3.Electric connection to battery............................ 23-24

2.5. Mounting the chassis with drawbar......................... 25-26

3.0. Transport......................................................... 27-30

3.1. General information....................................... 27

3.2. Transporting the TERRA FLOAT.............................. 28-29

3.3. Transportation with three-point hitch..................... 30

3.4. Transportation with drawgear.............................. 30

4.0. Connecting to the tractor......................................... 31-33

4.1. General information....................................... 31

4.2. Ballast................................................... 31

4.3. Connecting to the tractor………………........................... 32

4.4. Hitching to the tractor….................................. 33

4.5. Support for drawbar....................................... 33

5.0. Disconnecting from the tractor.................................... 34-38

5.1. General information....................................... 34

5.2. Dismantling the TERRA FLOAT............................... 34

5.3. Disconnecting the TERRA FLOAT............................. 35

5.4.1.Disconnecting the precise overseeding unit................ 36-37

5.4.2.Removing the brush unit................................... 48

6.0. Before initial operation.......................................... 39-45

6.1. General information…...................................... 39

6.2. Displays and adjustment elements.......................... 40

6.3. Adjusting the TERRA FLOAT................................. 41

6.4.1.Preparing the precise overseeding unit.................... 42

6.4.2.Filling the precise overseeding unit ..................... 42-43

6.4.3.Precise overseeding unit sowing table..................... 44-45

6.4.4.Trial run................................................. 45

7.0. Operation......................................................... 46-75

7.1. General information....................................... 46

7.2. Driving characteristics................................... 46

7.3. Working with the Terra Float.............................. 47

7.4. Readjusting the tension springs........................... 48

7.5. Operating the precise overseeding unit.................... 49-73

7.6. Malfunctions and troubleshooting.......................... 74-75

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

T A B L E OF C O N T E N T S Page

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

8.0. Maintenance....................................................... 76-99

8.1. General information....................................... 76

8.2. Maintenance and inspection list........................... 77

8.3. Lubrication............................................... 78

8.4. Cleaning the TERRA FLOAT.................................. 79-80

8.5. Hydraulic system.......................................... 81

8.6. Hydraulic connection diagram.............................. 82

8.7. Wheels and tyres.......................................... 83

8.8. Replacing the tension springs............................. 84

8.9. Replacing the plain bearing bushes........................ 85-87

8.10. Maintaining and cleaning the precise overseeding unit..... 88-97

8.11. Replacing strip brushes................................... 98

8.12. Disassembly/disposal...................................... 99

8.13. Conversion................................................ 99

9.0. Equipment......................................................... 100-101

9.1. Scope of delivery......................................... 100

9.2. Permissible equipment combinations........................ 100

9.3. Tools..................................................... 101

9.4. Extra equipment........................................... 101

10.0. Technical specifications.......................................... 102-107

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

RECOGNISE WARNING SYMBOLS

This symbol draws your

attention to the safety

instructions attached to the

machine or contained in these

operating instructions. It

means that there is a risk of

injury.

Follow all recommended safety

instructions as well as the

accident prevention

regulations.

FOLLOW THE SAFETY INSTRUCTIONS

Ensure that you carefully read

all safety instructions

contained in these operating

instructions as well as all

those attached to the machine.

The warning signs must be kept

in good condition, i.e.

readable. Replace missing or

damaged warning signs. Ensure

that new equipment and spare

parts are provided with the

appropriate safety signs.

Replacement warning signs are

available from your dealer.

Familiarise yourself with the

operation of the machine and

its control devices before

working with the machine. Never

allow a person without the

appropriate knowledge to

operate the machine.

Keep your machine in good

working order. Unauthorised

modifications to the machine

can impair the function,

operational reliability and

service life of the machine.

If you do not understand any

part of these operating

instructions and need

assistance, please contact your

dealer.

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

OBSERVE THE ROAD TRAFFIC REGULATIONS

Always observe local road traffic

regulations when using public

roads.

WEAR PROTECTIVE CLOTHING

Wear close-fitting clothing and

the appropriate safety equipment

for the work at hand.

Prolonged exposure to loud noise

can result in impairment or loss

of hearing.

Wear a suitable hearing

protective device such as

earmuffs or earplugs.

A safe operation of the machine

requires the full attention of

the operator. Do not wear radio

or music headphones while

operating the machine.

STAY CLEAR OF ROTATING DRIVE SHAFTS

Carelessness in the area of the

rotating drive shafts can

result in serious injury or

even death.

Always ensure that all shaft

protection devices are fitted

i.a.w. regulations and that the

universal-joint shaft sheath

tubing can turn freely. Wear

close-fitting clothing. Shut

off the engine and wait until

all moving parts are at a

standstill before adjusting or

cleaning as well as connecting

or disconnecting the PTO–driven

machines.

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

SAFETY AND PROTECTIVE DEVICES

Safety and protective devices must

be kept in proper working order

and be fitted to the relevant

location.

Always disengage the drive sections and

shut off the engine before removing

any of the safety and protective devices.

Keep hands, feet and clothing away

from moving parts.

EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE

Leaking high-pressure fluids

can penetrate the skin and

cause serious injury.

For this reason, depressurise

the system before disconnecting

lines. Ensure that all line

connections are leak-proof

before the pressure builds up

again in the system.

It is difficult to see

hydraulic oil leaking from a

small opening. For this reason,

use a piece of cardboard when

searching for leaks. Protect

the hands and body from high-

pressure fluids.

If any fluid penetrates the

skin, this must be immediately

removed by a doctor who has

experience with this kind of

injury. Failure to seek medical

attention can lead to serious

infection.

Doctors unfamiliar with this

type of injury should reference

a knowledgeable medical source.

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

USE SAFETY LIGHTS AND EQUIPMENT

Avoid collisions with other

road users. Slow moving

tractors with mounted or towed

equipment, and self-propelled

machines on public roads pose a

specific danger. Frequently

check for traffic coming behind

you, especially when making

turns. Ensure safe traffic

conditions by using hand

signals or indicators.

Use headlights, hazard warning

lights, indicators and other

safety equipment i.a.w. the

respective legal provisions.

Keep safety equipment in good

working order. Replace missing

or damaged parts. A set of

safety lights is available from

your dealer.

AVOID HEAT DEVELOPMENT NEAR

PRESSURISED FLUID LINES

A highly flammable mist can

form due to heat development

near pressurised fluid lines.

This can result in severe

burns. Do not cause heat

development by welding,

soldering or using a welding

torch near pressurized fluid

lines or other flammable

materials. Pressurised lines

can be accidentally cut through

when heat goes beyond the

immediate flame area.

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

REMOVE PAINT BEFORE WELDING

OR HEATING PARTS

Welding should only be carried

out by persons with a relevant

qualifying certificate i.a.w.

EN287.

Avoid the formation of toxic

fumes and dust.

Hazardous fumes can be

generated when paint is heated

due to welding, soldering, or

using a welding torch.

All work is to be performed

outdoors or in a well-

ventilated area. Dispose of

paints and solvents i.a.w. the

appropriate regulations.

Remove paint before welding or

heating parts:

The dust generated due to the

sandblasting or grinding of

parts must not be inhaled.

For this reason, wear

suitable breathing

protection.

Where a solvent or paint

stripper is used, it must be

rinsed off using water and

soap before carrying out any

welding. Then wait at least

15 minutes before welding or

heating for the fumes to

disperse.

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

1.1. Adhesive Safety Signs

Warning symbols

Warning signs serving to draw

your attention to dangers are

attached to the machine at

several important positions.

The hazard is identified via a

warning triangle. A second

symbol informs you how the

injury can be prevented by

acting appropriately. These

warning signs, their placement

on the machine and a brief

explanation are given below.

Operating instructions

These operating instructions

contain all important

information necessary for the

safe operation of the

machine. Carefully observe

all safety egulations in

order to prevent accidents.

Protective cover

Protective cover prevents

access to tools. The protective

cover is secured on both sides

for safeguarding.

498.01

498.03

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1.0. Safety Measures

1.1. Adhesive Safety Signs

Parking safeguard

Before placing the machine on

the ground, the ball cock on

both hydraulic cylinders must

be locked to prevent lowering.

Tools

Never touch the moving parts

of the machine. Wait until

they have come to a complete

standstill.

Protective covering

Never reach into crushing

hazard zones while parts

located there can still

move.

498.05

498.04

498.02

498.78

498.77

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

1.0. Safety Measures

1.2. Safety Equipment

GENERAL SAFETY SIGN REQUIREMENTS

A safety sign with the following safety practices or similar information shall be provided on the machine. The

label should preferably be visible from the operator’s position.

a) Read the operating instructions.

b) Do not operate the machine without safeguards, shields, and where the safety devices are not in place

and working.

c) Do not operate the machine when children and others are nearby.

d) Do not allow untrained personnel to operate the machine.

ATTENTION DANGER !

Never use the TERRA FLOAT without safety equipment. Otherwise,

you expose yourself and others to extreme danger.

Moving parts can result in serious injuries.

Where to find safety equipment on your machine

A= Undetachable parking supports

inserted as spacers on the right and

left .

D= Chassis securely attached as spacer on

the right and left ..

B= Protective cover, can only be removed

with tools.

E= Safety latch replaces the protective

cover (B) and must be installed

together with the brush unit (F).

C= the reseeding unit assumes the

function of the protective cover when

attached

498.115

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1.0. Safety Measures

1.3. Safety instructions

In addition to the

information provided in

these Operating

Instructions, please also

observe generally applicable

safety and accident-

prevention standards !

Familiarise yourself with

all equipment and operating

elements and their functions

before starting work. Ensure

that all protective

equipment has been properly

installed. It is too late to

do this when you have

started work !

In the working area, the

user is responsible for the

safety of other persons !

Before moving off, ensure

that the immediate area of

the machine is clear e.g. no

children nearby.

Ensure that your visibility

is not impaired !

Keep all persons clear of

the danger zone of the

machine !

Switch off the machine and

the tractor motor when

performing any maintenan.

Special care should be taken

when working and turning on

a slope.

- DANGER OF TOPPLING !

CAUTION !

The equipment version with a

drawbar is NOT approved for

travel on public roads!

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Veröffentlichung. Konstruktionsänderungen jederzeit und ohne Bekanntgabe vorbehalten.

2.0. Assembly

2.1. General Information

Place the TERRA FLOAT on the

ground with parking supports

in topmost position.

For this work, please use

your personal protective

equipment (PSA) such as:

gloves, goggles, ear

protectors Gegenstände als

Ballast eingelegt werden ist

folgendes zu beachten :

protectors.

If, instead of Wiedenmann

additional weights, any random

objects are inserted as

ballast, the following must be

observed:

1. The permissible weight

according to the information

provided in the technical

data must be complied with.

2. The objects must be firmly

attached to the ballast

frame so as to prevent

shifting.

2.2. Mounting Additional Weight

ATTENTION !

Only carry out mounting work

when the machine is connected.

Lower the connected machine

onto the ground.

Switch off the tractor and

secure it against

unintentional start up.

Attach retainers (A) manually

on both sides of the ballast

frame.

Connect suspension to ring

bolts of the additional weight.

Lift additional weight onto

mounting position using an

auxiliary device.

Installation without auxiliary

devices requires 2 persons.

Installation load is 22 kg.

Fasten all fixing screws

tightly.

All information, illustrations and technical specifications in these operating instructions are based on the latest information available at the time of

publication. We reserve the right to make design changes at any time without prior notification.

2.0. Assembly

2.3. Mounting the half shell tools

Position half shell with both

hands at the bottom and place

on roller.

Align all six bores with the

threads on the roller.

NOTE:

Use a ratchet with extension or

a long Allen key to attach the

half shell.

CAUTION:

The roller with the half

shell attached will tilt

downwards. There is a

risk of injury due to the

tools.

NOTE

for dismounting the half

shells:

Release all screws

Always hold half shell

firmly in position with one

hand

Remove screw with tools

Lift off half shell with

both hands

All information, illustrations and technical specifications in these operating instructions are based on the latest information available at the time of

publication. We reserve the right to make design changes at any time without prior notification.

2.0 Assembly

2.4.1. Attaching the brush unit

Attachment without auxiliary

devices requires two persons.

Version with black protective

cover:

Remove the protective cover (A)

Note:

Once the brush unit has been removed, the

protective cover (A) can be replaced by the safety

latch (C).

Fit the safety latch (C) and

secure with a bolt (D) and nut

(E).

Fix in place on the left- and

right-hand sides using a bolt,

lock washer and U-washer.

Insert bolts (F) on both sides

of the brush unit (B) between

the fastening clamp (G) and the

frame (H), and secure on the

inside of the frame (H) with a

U-washer and a spring clip.

Fit the threaded bolt (J) to

the frame (K) with a nut and

lock washer, and fit the

bracket (L)

Secure the bracket (L) with a

U-washer and linch pin.

All information, illustrations and technical specifications in these operating instructions are based on the latest information available at the time of

publication. We reserve the right to make design changes at any time without prior notification.

2.0. Assembly

2.4.2. Attaching the precise overseeding unit

Place the bracket (A) on the Terra

Float, push it in on the rear bar

of the frame, and centre. Secure

to the front bar of the frame

using two bolts including U-

washers and nuts.

Remove bolts (B;C) and open the

fasteners (D) on both sides.

Remove the screws (E) on both

sides of the sowing unit (F) and

lift the container (G) off the

sowing unit (F).

Attach the sowing unit (F) to a

crane, lift from the transport

rack (H) and place onto the

bracket (A).

Fix the sowing unit in place using

the fasteners (D) and secure with

bolts (B;C).

Tighten all screw connections.

Then place the container (G) back

on the sowing unit and secure with

the screws (E).

Note:

Please keep the shipping pallet and the transport

frame (H) in a safe place, as these will need to be

used for storage and secure transportation after

disassembly.

All information, illustrations and technical specifications in these operating instructions are based on the latest information available at the time of